Haklift HAVA1500ELE User manual

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Rev. 20211207
ORIGINAL INSTRUCTIONS
KÄÄNNÖS ALKUPERÄISESTÄ KÄYTTÖOHJEESTA
ÖVERSÄTTNING AV ORIGINAL BRUKSANVISNING
ELECTRIC PALLET TRUCK
SÄHKÖINEN HAARUKKAVAUNU
ELEKTRISK MOTORLYFTVAGN
HAVA1500ELE

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Content
1. Safety regulations
2. Description, use conditions and technical parameters
3. Handle assembly
4. Operation
5. Use, maintenance and charging of the battery
6. Maintenance
7. Common faults and troubleshooting
8. Treatment of abandoned materials
9. Accessories and spare parts
10. Electrical schematic diagram
In the end of the manual:
 Exploded views
 Original Declaration of Conformity

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Please read the manual carefully before operation.
We reserve the right to modify the technology of the product. If there is anything in the manual
that is not consistent with the actual product, the actual product should be considered
correct and the manual only for reference.
1. Safety regulations
When operating the truck, one should always wear safety shoes.
When assembling or disassembling the truck, in order to avoid injury, one should always
wear safety goggles.
Attention!
 When the truck is damaged or a failure/malfunction will risk the safe operation, do not go on
operating the truck.
Attention!
This truck can only be used on hard and smooth ground. In the following environmental situations,
it is not allowed to operate the truck:
 The air contains dust or gas, which may be able to cause fire or explosion.
 In refrigerating warehouse or some low temperature, salt containing or other corrosive
environments.
 Rainy outdoor environment.
 Operation on grid, granule or grassland.
Attention!
 When operating the truck, careful judgement should be conducted and one should operate
in a responsible manner.
 One should not operate the truck with oily hands or shoes.
 The operator must not wear loose clothes or jewelry.
Attention!
 When operating the truck, it should be ensured that the ground possess sufficient load
bearing capacity and the load here refers to the sum of the weight of the truck and the weight
of the goods.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
 When there is a protruding object on the truck or around it, which may cause human injury
or forklift damage, one must be very careful.
 It is strictly prohibited for people to stand/appear around the truck operation area, which may
cause human injury, for example, if the goods fall down.
Caution!
 When handling goods on a slope, the operator must be very careful in operation. The
operator should operate in the upper part of the slope as shown in the figure above.
Warning!
 When turning, high-speed operation should be avoided to prevent the truck from turning
upside down.
 The goods should not be piled too high to avoid blocking the vision line.
 Braking should be conducted slightly and very carefully to prevent the goods from sliding off
the tray, which may damage the goods.
 It is not allowed for the truck to turn on a slope.
 Before pushing the truck into an elevator, the operator must ensure that the elevator is able
to bear the total weight of the truck and the goods, the total weight of the operator and other
people in the elevator. When entering the elevator, make sure that the goods enter first and
then the operator. When the truck and goods enter or leave the elevator, other people must
not stay in the elevator.
Caution!
 The load weight should not exceed the truck’s rated load.
 When piling goods, the goods must not be piled too high to avoid goods falling down or
truck turning over when handling.
 It is strictly prohibited to use this truck to transport or lift human being.
 No other people should stay around the truck operation area to avoid injuries and deaths
when the truck suddenly fails in operation.
 Operator is not allowed to sit or stand on the truck during operation.
 It is not allowed to put any part of the body under the truck forks or the load.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Attention!
 When parking the truck, the forks should be lowered to the minimum height.
 It is not allowed to park the truck on a slope.
 It is not allowed to park the truck in emergency passageway.
 It is not allowed to park the truck in a place blocking traffic or affecting operation.
 It is not allowed to operate the truck in a rainy environment.
 When nobody takes care of the truck, please turn off the general power supply.
2. Description, use conditions and technical parameters
This truck is designed/suitable for use on hard and smooth indoor ground. Never use it in an
unsuitable environment or for an unsuitable application.
 The ambient temperature shall be between -10 ºC and +40 ºC;
 Hard and flat ground is required;
 It is forbidden to use this truck in flammable, explosive or other corrosive environment with
acids or alkali;
 The maximum gradeability is 5 %.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Model HAVA1500ELE
Drive type Electric
Operation type Walkie
Rated load Q (kg) 1500
Load center C (mm) 600
Height, fork lowered h13 (mm) 80
Tread Y (mm) 1269/1339
Wheel PU
Wheel dimensiom, front mm Φ210
Wheel dimension, rear mm Φ80
Wheel number, (x=drive wheel) 1X-2/2 (4)
Lift height h3 (mm) 110
Min./Max. height of operation handle in the
driving position h14 (mm) 635/1200
Overall length l1 (mm) 1623/1693
Length of fork face l2 (mm) 473
Overall width b1 (mm) 550/680
Fork dimension s/e/l (mm) 45/160/1150(1220)
Fork outer width b5 (mm) 550/685

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
3. Handle assembly
For safe transportation and packaging, handles of the truck have been disassembled when ex-
factory. Therefore, users should assemble the handles before use. Assembling procedure:
1. Refer to drawing 1, disassemble pin 1 from pin 2 and pull out pin 2.
2. Refer to drawing 2, unfasten screws 3 and remove cover plate 4 from handle assembly 5.
3. Refer to drawings 3 and 4, insert handle assembly 5 to A, connect handle assembly 5 and
pump 10 with pin 2, then make chain 8 go through hole of pin 2. Rotate handle 5 to horizontal
position and pull out pin 9 and keep pin 9 well for next use. Connect wiring harness in handle
assembly 5 and wiring harness on truck body by connector 6 and fasten with belt to ensure
reliable connection (refer to drawing 5). After connecting the wiring harness, fix wiring harness
to handle assembly 5 through line 7.
4. Refer to drawing 4 and 6, hook screwnut on the end of chain 8 into groove of lever plate 11.
5. Finally, fix pin 1 through pin 2 and install cover plate 4 back to handle assembly 5.
Model HAVA1500ELE
Wheelbase ground distance h1 (mm) 35
Aisle width for pallet 1000x1200 crosswise Ast (mm) 2226/2294
Aisle width for pallet 800x1200 lengthwise Ast (mm) 2095/2132
Turning radius Wa (mm) 1424/1494
Traveling speed, laden/unladen km/h 4,8/5
Max. gradeability, laden/unladen % 5/20
Driving motor power kW 0,65
Lifting motor power kW 0,8
Battery voltage/rated capacity V/Ah 48/20
Travelling brake Electric
Noise level at operator’s ear, according to
DIN12053 dB (A) 70
Weight (incl. battery) kg 136

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Drawing 1 Drawing 2
Drawing 3 Drawing 4
Drawing 5 Drawing 6

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
4. Operation
Powering on
 Plug in the lithium battery interface.
 Open the lock (electric switch).
Lifting and lowering
 Lifting: Press the lifting button on the handle.
 Lowering: Hold the knob to lower.
Travelling
 Turn the handle to travelling scope;
- A and C are braking scope;
- B is travelling scope.
C
onnector
s are
insert
ed.
Turn on the electric
switch with key.
Lifting button
Lowering knob

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
 Rotate the accelerator slowly to start to move the truck (for safety, abrupt acceleration is
forbidden)
Braking
 Release the accelerator when travelling normally and the truck will stop slowly through the
regenerative brake of the motor until the brake locks the wheel.
 In emergency turn the handle to A or C quickly and the brake will lock the wheel to achieve
emergency braking.
Emergency reversing
 The red button at the end of the handle is the emergency reversing button. When human
body touches the button, the truck will stop immediately and start to move backwards for
some distance. This safety switch is designed to prevent human damage caused by truck
squeezing when encountering obstacles.
Reverse Forward
Emergency reverse button

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Parking
 Release the acceleration button to stop travelling. The truck will slowly decelerate until the
brake locks the wheel.
 Lower the forks to the lowest position.
 Close the electric switch.
 Disconnect the battery power line off the truck if parking for a long time.
5. Use, maintenance and charging of the battery
5.1 Battery type and safety precautions
5.1.1 Battery type is Lithium-ion battery; battery voltage 48 V; environmentally friendly battery without
mercury or cadmium.
5.1.2 Precautions:
a) Use temperature for the battery is -10 ~ 45 ºC.
b) Charge every 3 months during a long-time battery storage.
c) Before using a new battery or if it has been stored for long periods of time, fully charge the battery
before use.
d) Do not short circuit the battery, which may permanently damage the battery.
e) Do not burn or destroy the battery, which may cause toxic gases to release or explode.
f) Do not weld the battery directly.
g) Do not expose the battery to an unfavorable environment, such as extreme temperature, deep
circulation, or frequent overcharging / over discharging.
h) If the battery is hot, do not touch it until it has cooled down.
i) When removing the battery pack, hold/grasp the plug by hand instead of the wire.
j) If the battery becomes too hot after use, please cool it down in a well-ventilated environment before
charging again.
k) Do not put the battery in water or seawater.
l) Do not try to dismantle, squeeze or hit the battery – it may become hot or catch fire. Liquid in the
battery is harmful to eyes/skin and can damage clothes.
m) Keep the battery away from children.
Disconnect the battery power
line off the truck if parking for a
long time.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
5.2 Quick replacement of the battery
Step 1: Turn off the electric switch.
Step 2: Pull the knob of the power supply connector to unplug the battery. (Note: Operator must hold
the knob when unplugging the connector, never pull the wire directly.)
Step 3: Hold the battery knob and remove the battery off the truck.
Step 4: Install the new battery, insert it into the mounting groove.
Step 5: Insert the power supply connector connector.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
5.3 Precautions of battery charging
a) Special Li-ion charger supplied by the manufacturer must be used. Specifications are marked on
the charger.
b) Do not reverse charge the battery.
c) Stop charging immediately if the battery is found obviously hot during charging, recharge after
cooling down naturally.
d) Operator must hold the knob when unplugging the charger connector, it is not allowed to pull the
wire directly.
5.4 Power display
 Green lamp on: 70 % - 100 %
 Yellow lamp on: 40 % - 70 %
 Red lamp on: 10 % - 40 %
 Red lamp flashes: Empty
- When the red lamp is on, please prepare to drive
the truck to charge; red lamp flashes as a warning,
prompting the truck is about to stop working, please
immediately charge the battery. If continue to use,
lithium battery interior will carry out a power
disconnect protection, then it will not be able to
travel.
Red
lamp Yellow
lamp Green
lamp

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
6. Maintenance
The truck’s ability to operate satisfactorily depends on the carefulness of the maintenance. When
the maintenance is neglected, human safety may be endangered and property may be damaged.
When the truck is in operation, routine inspection should be conducted frequently and abnormalities
should be removed in time. Do not operate a truck with a defect or malfunction to ensure personnel
safety and prolong the service life of the truck.
Maintenance: The maintenance of the truck is divided into three levels: daily maintenance, 1st level
maintenance and 2nd level maintenance.
Daily maintenance: Conducted daily. The main content is to keep the truck surface clean and to
examine whether the power supply cable is damaged.
1st level maintenance: Conducted weekly. The main content (besides the content of daily
maintenance) should focus on checking whether each component functions normally, whether each
fastener/coupling is fixed, whether there is any oil leakage, whether there is any abnormal wearing
in mechanical components, whether there are abnormal temperature rise or sparks in the electric
equipment, etc. Adjustment and troubleshooting should be conducted if any abnormal situation is
discovered.
2nd level maintenance: Conducted periodically and overall inspection should be conducted according
to the following requirements:
a. Mechanical maintenance: Should be conducted every half a year. The main content is to examine
whether any fastener is loose, whether each wheel rotates flexibly and whether the fork rises and
declines normally. The operation noise after maintenance should not be greater than 75 dB.
b. Maintenance of the hydraulic system: Should be conducted once every 12 months. Examine
whether the oil cylinders are in normal state, whether there is any internal or external leakage and
whether the hydraulic oil is clean. Hydraulic oil should be replaced every 12 months. ISO oil standard
is applied for hydraulic oil. When the ambient temperature is -5 ~ 40 ºC adopt L-HV32; when the
ambient temperature is -10 ~ -5 ºC adopt L-HV15 low temperature hydraulic oil. The replaced waste
oil shall be disposed according to local laws and regulations. Check whether the limit valve works
normally.
c. Electric equipment maintenance: Should be conducted every three months to examine whether
the connectors of electric equipment are reliable, whether the switches are normal and whether the
insulation of the electric equipment is in normal condition (the insulation resistance of electric
equipment and the truck body should be greater than 0,5 MΩ).
All servicing and repair work shall be performed by a qualified person. It’s not allowed to make any
kind of structural modifications to the device. Inspections and repairs should be recorded.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Adding hydraulic oil
Find oil adding port.
Use wrench no. 5 to remove the
screw at the adding port. The total
required adding amount is 250 ml.
After oil has been added, lift and lower
for 2-3 times unladen, lift forks to the
maximum height, then fasten the screw.
If the washer at the oil port is damaged,
replace it with a new washer.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Truck hoisting
7. Common faults and troubleshooting
Some common faults and troubleshooting are listed in the table below:
No. Fault Analysis of cause Troubleshooting
1 Hydraulic oil
leakage.
1. Failed oil seal.
2. Slight damage or wear
on the surface of one or
two components.
3. Loose connection.
1. Replace the oil seal.
2. Replace the damaged
components.
3. Re-tighten the
connection.
2 Forks not lifting.
1. Too great viscosity of
hydraulic oil or hydraulic
oil has not been added.
2. Foreign matter in the oil.
3. The hydraulic power
unit is damaged.
1. Replace hydraulic oil.
2. Remove the foreign
matter in oil or replace
hydraulic oil.
3. Replace the hydraulic
power unit.
3 Fork not lowering.
Manual lowering valve is
not properly adjusted.
Adjust the position of
lowering valve screw.
Fasten accordingly for hoisting.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
4 The motor is
unable to operate.
1. Power supply switch
has not been turned on.
2. Battery has completely
discharged.
3. Brake has not been
released.
4. Burnt fuse.
1. Insert key and turn on
power supply.
2. Charging.
3. Check whether the
range switch on the
handle is pushed down
by a collision and
whether the brake is
damaged.
4. Replace the fuse.
5 The charger is
unable to charge. Damaged charger. Replace the charger.
8. Treatment of abandoned materials
Abandoned batteries and waste hydraulic oil should not be placed carelessly and must be treated
according to the relevant local laws and regulations. Attention must be paid to environmental
protection.
9. Accessories and spare parts
No. Name Use Specification Q’ty Remarks
1 Key Open the lock (electric switch) 2
2 Charger Lithium battery 1
3 Fuse 10 A Electric part 1
4 Dust ring Oil cylinder DHS40 1
5 Seal ring Oil cylinder UHS40 1
6 O-ring Oil cylinder 40X3.55 1
7 O-ring Oil cylinder 67X3.55 1
8 O-ring Oil cylinder 46.2X2.65 1
9 Belt Handle wiring harness connection 3X150 1
10 Belt Wiring harness fixing 4X150 2
11 Screw Wiring harness fixing M4X6 2

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
10. Electrical schematic diagram

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Sisältö
1. Turvallisuussäädökset
2. Tuotekuvaus, käyttöolosuhteet ja tekniset tiedot
3. Kahvan asennus
4. Käyttö
5. Akun käyttö, huolto ja lataus
6. Huolto
7. Yleiset ongelmat ja vianetsintä
8. Hylättyjen materiaalien käsittely
9. Tarvikkeet ja varaosat
10. Sähkökaavio
Manuaalin loppuosassa:
 Räjäytyskuvat
 Käännös alkuperäisestä vaatimustenmukaisuusvakuutuksesta

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Lue tämä käyttöohje huolellisesti ennen tuotteen käyttöä.
Pidätämme oikeuden tehdä muutoksia tuotteen tekniikkaan. Jos tässä käyttöohjeessa on
jotain tietoa, joka ei ole johdonmukainen/yhtäpitävä itse tuotteen kanssa, niin tuote tulee
käsitellä oikeana ja käyttöohjeen tiedot vain viitteellisenä.
1. Turvallisuussäädökset
Haarukkavaunun kanssa operoidessa käyttäjän tulee aina pitää turvakenkiä.
Vahingoilta välttyäkseen käyttäjän tulee aina pitää suojalaseja suorittaessaan
haarukkavaunun asennus- tai purkutoimenpiteitä.
Huomio!
 Jos haarukkavaunu on vaurioitunut tai jokin vika tai toimintahäiriö vaarantaa sen turvallisen
käytön, tulee sen käyttö lopettaa välittömästi.
Huomio!
Tätä haarukkavaunua saa käyttää vain kovalla ja tasaisella alustalla. Vaunun käyttö on kielletty
seuraavanlaisissa ympäristöolosuhteissa:
 Ympäröivä ilma sisältää pölyä tai kaasua, joka voi aiheuttaa tulipalon tai räjähdyksen.
 Jäähdytysvarastoissa tai matalan lämpötilan, suolapitoisessa tai muuten korroosiolle
altistavassa ympäristössä.
 Sateisessa ulkoilmassa.
 Käyttö rakeisella tai verkkomaisella alustalla tai ruohomaalla.
Huomio!
 Vaunua käytettäessä on syytä noudattaa huolellista ja vastuullista harkintakykyä.
 Vaunua ei tule käyttää öljyisillä käsillä tai kengillä.
 Käyttäjä ei saa pukeutua löysään vaatetukseen tai käyttää koruja.
Huomio!
 Vaunua käytettäessä käyttäjän tulee varmistua, että alustalla on riittävä kuormankantokyky.
Huom. Kuorma sisältää sekä haarukkavaunun oman että kuljetettavan lastin painon.