Haklift HAVA1500ELE User manual

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Rev. 20211207
ORIGINAL INSTRUCTIONS
KÄÄNNÖS ALKUPERÄISESTÄ KÄYTTÖOHJEESTA
ÖVERSÄTTNING AV ORIGINAL BRUKSANVISNING
ELECTRIC PALLET TRUCK
SÄHKÖINEN HAARUKKAVAUNU
ELEKTRISK MOTORLYFTVAGN
HAVA1500ELE

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Content
1. Safety regulations
2. Description, use conditions and technical parameters
3. Handle assembly
4. Operation
5. Use, maintenance and charging of the battery
6. Maintenance
7. Common faults and troubleshooting
8. Treatment of abandoned materials
9. Accessories and spare parts
10. Electrical schematic diagram
In the end of the manual:
 Exploded views
 Original Declaration of Conformity

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Please read the manual carefully before operation.
We reserve the right to modify the technology of the product. If there is anything in the manual
that is not consistent with the actual product, the actual product should be considered
correct and the manual only for reference.
1. Safety regulations
When operating the truck, one should always wear safety shoes.
When assembling or disassembling the truck, in order to avoid injury, one should always
wear safety goggles.
Attention!
 When the truck is damaged or a failure/malfunction will risk the safe operation, do not go on
operating the truck.
Attention!
This truck can only be used on hard and smooth ground. In the following environmental situations,
it is not allowed to operate the truck:
 The air contains dust or gas, which may be able to cause fire or explosion.
 In refrigerating warehouse or some low temperature, salt containing or other corrosive
environments.
 Rainy outdoor environment.
 Operation on grid, granule or grassland.
Attention!
 When operating the truck, careful judgement should be conducted and one should operate
in a responsible manner.
 One should not operate the truck with oily hands or shoes.
 The operator must not wear loose clothes or jewelry.
Attention!
 When operating the truck, it should be ensured that the ground possess sufficient load
bearing capacity and the load here refers to the sum of the weight of the truck and the weight
of the goods.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
 When there is a protruding object on the truck or around it, which may cause human injury
or forklift damage, one must be very careful.
 It is strictly prohibited for people to stand/appear around the truck operation area, which may
cause human injury, for example, if the goods fall down.
Caution!
 When handling goods on a slope, the operator must be very careful in operation. The
operator should operate in the upper part of the slope as shown in the figure above.
Warning!
 When turning, high-speed operation should be avoided to prevent the truck from turning
upside down.
 The goods should not be piled too high to avoid blocking the vision line.
 Braking should be conducted slightly and very carefully to prevent the goods from sliding off
the tray, which may damage the goods.
 It is not allowed for the truck to turn on a slope.
 Before pushing the truck into an elevator, the operator must ensure that the elevator is able
to bear the total weight of the truck and the goods, the total weight of the operator and other
people in the elevator. When entering the elevator, make sure that the goods enter first and
then the operator. When the truck and goods enter or leave the elevator, other people must
not stay in the elevator.
Caution!
 The load weight should not exceed the truck’s rated load.
 When piling goods, the goods must not be piled too high to avoid goods falling down or
truck turning over when handling.
 It is strictly prohibited to use this truck to transport or lift human being.
 No other people should stay around the truck operation area to avoid injuries and deaths
when the truck suddenly fails in operation.
 Operator is not allowed to sit or stand on the truck during operation.
 It is not allowed to put any part of the body under the truck forks or the load.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Attention!
 When parking the truck, the forks should be lowered to the minimum height.
 It is not allowed to park the truck on a slope.
 It is not allowed to park the truck in emergency passageway.
 It is not allowed to park the truck in a place blocking traffic or affecting operation.
 It is not allowed to operate the truck in a rainy environment.
 When nobody takes care of the truck, please turn off the general power supply.
2. Description, use conditions and technical parameters
This truck is designed/suitable for use on hard and smooth indoor ground. Never use it in an
unsuitable environment or for an unsuitable application.
 The ambient temperature shall be between -10 ºC and +40 ºC;
 Hard and flat ground is required;
 It is forbidden to use this truck in flammable, explosive or other corrosive environment with
acids or alkali;
 The maximum gradeability is 5 %.

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Model HAVA1500ELE
Drive type Electric
Operation type Walkie
Rated load Q (kg) 1500
Load center C (mm) 600
Height, fork lowered h13 (mm) 80
Tread Y (mm) 1269/1339
Wheel PU
Wheel dimensiom, front mm Φ210
Wheel dimension, rear mm Φ80
Wheel number, (x=drive wheel) 1X-2/2 (4)
Lift height h3 (mm) 110
Min./Max. height of operation handle in the
driving position h14 (mm) 635/1200
Overall length l1 (mm) 1623/1693
Length of fork face l2 (mm) 473
Overall width b1 (mm) 550/680
Fork dimension s/e/l (mm) 45/160/1150(1220)
Fork outer width b5 (mm) 550/685

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
3. Handle assembly
For safe transportation and packaging, handles of the truck have been disassembled when ex-
factory. Therefore, users should assemble the handles before use. Assembling procedure:
1. Refer to drawing 1, disassemble pin 1 from pin 2 and pull out pin 2.
2. Refer to drawing 2, unfasten screws 3 and remove cover plate 4 from handle assembly 5.
3. Refer to drawings 3 and 4, insert handle assembly 5 to A, connect handle assembly 5 and
pump 10 with pin 2, then make chain 8 go through hole of pin 2. Rotate handle 5 to horizontal
position and pull out pin 9 and keep pin 9 well for next use. Connect wiring harness in handle
assembly 5 and wiring harness on truck body by connector 6 and fasten with belt to ensure
reliable connection (refer to drawing 5). After connecting the wiring harness, fix wiring harness
to handle assembly 5 through line 7.
4. Refer to drawing 4 and 6, hook screwnut on the end of chain 8 into groove of lever plate 11.
5. Finally, fix pin 1 through pin 2 and install cover plate 4 back to handle assembly 5.
Model HAVA1500ELE
Wheelbase ground distance h1 (mm) 35
Aisle width for pallet 1000x1200 crosswise Ast (mm) 2226/2294
Aisle width for pallet 800x1200 lengthwise Ast (mm) 2095/2132
Turning radius Wa (mm) 1424/1494
Traveling speed, laden/unladen km/h 4,8/5
Max. gradeability, laden/unladen % 5/20
Driving motor power kW 0,65
Lifting motor power kW 0,8
Battery voltage/rated capacity V/Ah 48/20
Travelling brake Electric
Noise level at operator’s ear, according to
DIN12053 dB (A) 70
Weight (incl. battery) kg 136

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
Drawing 1 Drawing 2
Drawing 3 Drawing 4
Drawing 5 Drawing 6

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
4. Operation
Powering on
 Plug in the lithium battery interface.
 Open the lock (electric switch).
Lifting and lowering
 Lifting: Press the lifting button on the handle.
 Lowering: Hold the knob to lower.
Travelling
 Turn the handle to travelling scope;
- A and C are braking scope;
- B is travelling scope.
C
onnector
s are
insert
ed.
Turn on the electric
switch with key.
Lifting button
Lowering knob

Haklift Oy
Asessorinkatu 3-7
20780 Kaarina, Finland
Tel. [phone]
[email protected]
www.haklift.com
Lifting Solutions Group
Axel Johnson International
 Rotate the accelerator slowly to start to move the truck (for safety, abrupt acceleration is
forbidden)
Braking
 Release the accelerator when travelling normally and the truck will stop slowly through the
regenerative brake of the motor until the brake locks the wheel.
 In emergency turn the handle to A or C quickly and the brake will lock the wheel to achieve
emergency braking.
Emergency reversing
 The red button at the end of the handle is the emergency reversing button. When human
body touches the button, the truck will stop immediately and start to move backwards for
some distance. This safety switch is designed to prevent human damage caused by truck
squeezing when encountering obstacles.
Reverse Forward
Emergency reverse button