HAKO 474 User manual

®
Table of Contents (English)
1. Packing List......................................................... 1
2.Specications ...................................................... 1
3.Precautions ......................................................... 2
4.PartNames (DesolderingGun/Station)............ 3
5.Operation (Preparation-
AssemblyandConnection).... 4•5
(Desoldering)........................... 5•6
(CleaningduringOperation) ......... 7
(ProblemsduringDesoldering). 7•8
(Post-operationMaintenance) ...... 8
(TroubleshootingGuide)............... 8
6.Maintenance (DesolderingGun) ................. 9•10
(Station).......................................11
7.ReplacementParts
(ReplacingHeatingElement)...... 12
8.PartsList (Station)............................... 13•14
(DesolderingGun) ...................... 15
9.ReplacementParts............................................ 15
10.Wiring ................................................................ 16
l
Thank you for purchasing the HAKKO 474 Desolder-
ing Tool.
Please read this manual before operating the HAKKO
474.
Keep this manual readily accessible for reference.
l
CAUTION
Removethepumpsecuringscrew(M4×25
markedred)fromthebottomofthestation.
Failuretodosomayresultinseriousprob-
lems.
吸錫槍
Instruction Manual
使用說明書
日本白光牌
目錄(中文)
1.包裝清單......................................................................... 17
2.規格.................................................................................. 17
3.安全及使用上的注意事項............................................ 18
4.部件名稱(吸錫槍/控制臺)..................................... 19
(準備 --- 裝配和連接).......................20.21
(吸錫)..................................................21.22
(使用時 , 進行清理工作).........................23
(
除錫時發生故障
)....................................... 23
(使用後的保養)......................................... 24
(排除故障指南)......................................... 24
6.保養 (吸錫槍)..............................................25.26
(控制臺)...................................................... 27
7.更換部件......................................................................... 28
8.部件清單(控制臺)..............................................29.30
(吸錫槍)...................................................... 31
10.電路圖............................................................................. 16
●
承蒙惠顧 , 謹致謝忱。
使用 HAKKO474 之前 ,請詳閱本使用說明書 , 正
確使用。
閱後請妥為收存 ,以備日後查閱。
●
注意
使用之前必須除去機身底下的泵拴緊螺絲
(M4×25紅色記號 ), 否則可能導致嚴重後
果。
English 中 文

1
1. Packing List
Station ............................................................. 1
DesolderingGun.............................................. 1
IronHolderBase.............................................. 1
SpringIronHolder ........................................... 1
CleaningSponge............................................. 1
FilterPipe ........................................................ 1
CeramicPaperFilter(S).................................. 2
CeramicPaperFilter(L) .................................. 4
SpringFilter ..................................................... 3
CleaningPin(forø1.0mm[0.04in]nozzle)
............ 1
CleaningPin(forHeatingElement)................. 1
CleaningPinHolder......................................... 1
CleaningDrill(forø1.0mm[0.04in]nozzle)
........... 1
SiliconeGrease ............................................... 1
Wrench ............................................................ 1
InstructionManual ........................................... 1
Please check to make sure that all the items listed below are included in the
HAKKO474package.
Station Wrench IronHolderBase SpringIronHolder
SpringFilterFilterPipe CeramicPaperFilter(L)
CleaningPinHolder
CleaningPin
forø1.0mm(0.04in)Nozzle
CleaningPinforHeatingElement
DesolderingGun
CleaningDrill
forø1.0mm(0.04in)Nozzle
SiliconeGrease
CleaningSponge
CeramicPaperFilter(S)
2. Specications
Name
Powerconsumption
HAKKO474
100W
Part Name
Output
Vacuumgenerator
Vacuumpressure(max.)
Suctionow
Tiptogroundpotential
Tiptogroundresistance
Outerdimension
Weight
24V ~
Vacuumpump,doublecylindertype
80kpa(600mmHg)(24in.Hg)
15 l/min.
<2mV(typical0.6mV)
< 2Ω
165(W)×135(H)×260(D)mm
(6.5×5.31 ×10.24in.)
3.8kg(8.4lb.)
Part Name
PartNo.
Powerconsumption
Temperature range
Insulationresistance
Nozzleinsidediameter
Outerdimensions
Weight,lesscord
HAKKO809
C1183
24V–50W
380to480°C(716to896°F)
>300MΩat420°C(790°F)
ø1.0mm(0.04in.)(nozzleSstandard)
135(W)×174(H)mm(5.31×6.85in.)
200g(0.44lb.)
lDesoldering Gun
Conditionofmeasurement
• Insulationresistance
Theinsulationresistancewasmeasuredbetweenthenozzleandtheleadoftheheatingelementusinga500VDCinsulationresistancemeter.
Caution:Theinsulationresistancecannotbemeasuredbetweenthenozzleandthepowerplugasthetransformerbetweenthesecondarypart
(heatingelement)andtheprimarypartactsasaninsulator.
• Voltageleakage
Thevoltageleakagewasmeasuredbetweenthenozzleandthegroundingplugatatemperatureof480°C(896°F)usinganACmVmeter.
Caution:Besuretogroundtheunitbeforemeasuringthevoltageleakage.
• Specicationsanddesignaresubjecttochangewithoutnotice.
lStation
English
NOTE:
* Thisproductisprotectedagainstelectrostaticdischarge.
* Specicationsanddesignaresubjecttochangewithoutnotice.

3. Precautions
2
Inthisinstructionmanual,“WARNING”and“CAUTIONS”aredenedasfollows.
WARNING
WARNING: Misusemaypotentiallycausedeathof,orseriousinjurytotheuser.
CAUTION : Misusemaypotentiallycauseinjurytotheuserorphysicaldamage
totheobjectsinvolved.
Foryourownsafety,besuretocomplywiththeseprecautions.
CAUTION
Removethepumpsecuringscrew(M4×25markedred)from
thebottomofthestation.
Failuretodosomayresultinseriousproblems.
Whenthepowerison,thenozzletemperatureisbetween
380°C/716°Fand480°C/896°F.
Sincemishandlingmayleadtoburnsorre,besuretocomplywith
thefollowingprecautions.
lDonottouchthemetallicpartsnearthenozzle,nearbyplasticpartsandthe
springironholder.
lDonotusetheproductnearammableitems.
lAdviseotherpeopleintheworkareathattheunitcanreachaveryhightem-
peratureandshouldbeconsideredpotentiallydangerous.
lTurnthepoweroffwhiletakingbreaksandwhennishedusingtheunit.
lBeforereplacingpartsorstoringtheunit,turnthepoweroffandallowtheunit
tocooltoroomtemperature.
Topreventdamagetotheunitandensureasafeworkingenviron-
ment,besuretocomplywiththefollowingprecautions.
lDonotusetheunitforapplicationsotherthandesoldering.
lDonotrapthedesolderinggunagainsttheworkbenchtoshakeoffresidual
solder,orotherwisesubjecttheirontosevereshocks.
lDonotmodifytheunit.
lUseonlygenuineHAKKOreplacementparts.
lDonotwettheunitorusetheunitwhenyourhandsarewet.
lSettheceramicpaperlter(S)forthelterretainer(station),andtheceramic
paperlter(L)forthelterpipe(gun).
lMaintainthedesolderinggunandthestation.
lWhileusingtheunit,don’tdoanythingwhichmaycausebodilyharmorphysi-
caldamage.
English
CAUTION:
Thisproductincludessuchfeaturesaselectricallyconductiveplasticpartsandgroundingof
thehandpieceandstationasmeasurestoprotectthedevicetobesolderedfromtheeffects
ofstaticelectricity.Besuretoobservethefollowinginstructions:
1. Thehandleandotherplasticpartsarenotinsulators,theyareconductors.When
replacingpartsorrepairing,takesufcientcarenottoexposeliveelectricalpartsor
damageinsulationmaterials.
2. Besuretogroundtheunitduringuse.

4. Part Names
3
lDesoldering Gun
lStation
(Refertop.19,20&21forpartnos.)
Nozzle
Transmitsheatformeltingsolder,En-
tranceformeltedsolder.
Expendablepart.
Heating Element
Insiderequirescleaning.
Trigger
Squeezetostartabsorption.
Donotpullthetriggerbefore
fullyheatingthenozzle.
Filter Pipe
Settheceramicpaperlter(L)(No.A1033).
Containsmeltedsolderanduxusinglters.
Filtersareexpendableparts.Back Holder As-
sembly
Securesthelter
pipe.
Release Knob
Pushdowntoremove
thelterpipe.
Indicator
Indicateswhennozzle
andheatingelement
needcleaningand
whenltersneed
replacing.
(refertop.9)
Hose
Connectstothevacuumoutlet
cap(station).
Cord Assembly
Connectstothereceptacle(station).
Temperature Control Knob
Providesnozzletemperaturecon-
trol.(refertop.7)
Temperature Control Set Screw Clamp
Preventsthetemperaturecontrolknobfrombe-
ingreset.(refertop.7)
Vacuum Outlet Cap
Settheceramicpaperlter(S)(No.
A1009).
Connectswiththehose.Filterinside
vacuumoutletcapisexpendable.
Receptacle
Connectorforthecord
assembly.
Power Lamp
Lightsupwhenthepowerswitch
isturnedtoON.
Power Switch
WhenturnedtoON,theheating
elementstartstoheatup.
CAL (Calibration)
Usedforcalibratingthetemperature
afterreplacingtheheatingelement.
Power Cord
Fuse Holder
•100,110Vunit
contain125V-2Afuse.
•120Vunitcontains
250V-2A(U)fuse.
•220,230Vunitcontain
250V-1Afuse.
•Australian240Vunit
contains250V-1A S
fuse.
English

4
5. Operation
SpringIronHolder
(No.B1094)
CleaningPinHolder
(No.B1095)
Tube(red)
CleaningSponge
Securelyinsertthe
cleaningpinholder.
IronHolderBase
Preparation-Assembly and Connection
AssembletheHAKKO474onaatsurface.
1. Remove the pump securing
screw (M4 ×25 marked red)
from the bottom of the station.
2. Assemble the iron holder.
• Setthespringironholderand
cleaningpinholderintheiron
holderbase.
• Dampenthecleaningspongewith
waterandthensqueezeitdry.
CAUTION
Thespongeiscompressed.
Itwillswellwhenmoistenedwithwater.
Besuretodampenthespongewith
waterbeforeuse.
Besuretoremovetheroundportionof
thesponge.
3. Insert the desoldering gun
and cleaning pins.
• Fullyinsertthedesolderingguninto
thespringironholder.
CAUTION
Thespringironholderbecomes
extremelyhotduringoperationofthe
desolderinggun.Donottouchthe
springironholderduringandimmedi-
atelyafterusingthegun.
4. Connections
CAUTION
Besuretoturnoffthepowerswitch
beforeconnectingordisconnecting
thecordassemblyandthepowerplug.
FailuretodosomaydamagetheP.W.B.
• Connectthecordassemblytothe
receptacle(marked“IRON”).
• Connectthehosetothevacuum
outletcap(marked“VACUUM”).
Insertthecordas-
semblybykeyingthe
plugtothekeyon
thereceptacle. Securetheplugby
turningitclockwise.
Fullyinsertthehose
intothevacuumout-
letcap.
English
Table of contents
Other HAKO Soldering Gun manuals