HAKO 701 User manual

CAUTION : Remove the pump securing screws (M4×25 marked red)
from the bottom of the station.
Failure to do so may result in serious problems.
Repair System
Instruction Manual
Thank you for purchasing the HAKKO 701
Repair System.
Please read the manual before using the
HAKKO 701.
Store the manual in a safe, easily accessible
place for future reference.
Packing List
Precautions
Part Names (Station)
(Soldering Iron/Desoldering Gun)
Operation (Soldering)
(Desoldering)
Maintenance (Soldering Iron)
(Desoldering Gun)
(Station)
Troubleshooting Guide
Parts List (Station)
(Desoldering Gun)
(Soldering Iron/Iron Holder)
Specifications
Wiring Diagram
Table of Contents
Wiring Diagram
Motor
1
22
1
Receptacle
14
23
Receptacle
1
4
2
3
5
Fuse Holder
Power Cord
1
3
1
3Power Switch
12
45
13
13
Transformer
white
blue
24V
1
14
4
M2 M1 TR H2 H1
TRANS
2TRANS
1TH1 TH2 H4 H3
TRANS TRANS
701 P.W.B.
........................................................ 1
......................................................... 2
......................................... 3
.. 4
.................................. 5 6
........................... 7~12
....................... 13 14
................. 15~18
.................................. 19 20
............................... 21 22
.................................. 23 24
....................... 25
......... 26
................................................... 26
................................................. 27
2015.5
MA00011XZ150501
泵組件
過濾管接合套
吸錫槍部（焊鐵部）
電路板
保險絲套
清潔鑽
插頭
© 2015 HAKKO Corporation. All Rights Reserved.
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO
4 2 5 5 6
http://www.hakkousa.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.hk
E-mail:[email protected]
SINGAPORE: HAKKO PRODUCTS PTE LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.sg
E-mail:[email protected]
Please access to the following address for the other Sales affiliates.
http://www.hakko.com
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL:[phone] FAX:[phone]
http://www.hakko.com E-mail:[email protected]

1
Packing List Please check to make sure that all the items listed below
are included in the HAKKO 701 package.
Station
Soldering Iron
Desoldering Gun
Iron Holder for Soldering Iron
Iron Holder for Desoldering Gun
Filter Pipe
Ceramic Paper Filter (S)
Ceramic Paper Filter (L)
Spring Filter
Cleaning Pin (for ø1.0mm [0.04 in] nozzle)
Cleaning Pin (for Heating Element)
Cleaning Drill (for ø1.0mm [0.04 in] nozzle)
Silicone Grease
Wrench (for Desoldering Gun)
Instruction Manual
26
Station Soldering Iron Iron Holder for Soldering Iron
Filter Pipe
Ceramic Paper Filter (S)
Ceramic Paper Filter (L) Spring Filter
Cleaning Pin for ø1.0 mm (0.04 in) Nozzle
Cleaning Drill for ø1.0 mm (0.04 in) Nozzle
Cleaning Pin for Heating Element
Wrench
Iron Holder for
Desoldering Gun
Silicone Grease Desoldering Gun
*Never use it for
soldering iron.
..................................................1
........................................1
...................................1
...............1
...........1
.............................................1
....................................2
.....................................4
........................................................3
........1
....................1
.......1
..................................................1
...........................1
..............................................1
Specifications
Name
Power consumption
HAKKO 701
150W
Station
Part name
Part No.
Power consumption
Temperature
Nozzle to ground resistance
Nozzle to ground potential
Cord/Hose
Dimensions (W × H)
Weight (w/o cord, hose)
HAKKO 809
C1183
24V~ 50W
380℃- 480℃(716℉ - 896℉)
< 2 Ω
< 2mV (TYP. 1.2mV)
1.2m (4 ft.)
135×174 mm (5.31 × 6.85 in)
200g (0.44 lbs.)
Desoldering gun
• Specifications are subject to change without notice.
Part name
Part No.
Power consumption
Temperature range
Temperature stability
Tip to ground resistance
Tip to ground potential
Cord assembly
Total length
(w/o cord)
Weight (w/o cord)
HAKKO 907ESD
C1144
24V~ 50W
200℃- 480℃ / 392℉ - 896℉
±10℃/ ±18℉of the set temperature
±0.5℃/ ±0.9℉of tolerance at idling time
< 2 Ω
< 2mV (TYP. 0.6mV)
1.2m (4 ft.)
190mm (7.5 in.)
44g
(0.09 lbs.)
Soldering iron
1
2
3
4
Parts List (Iron/Iron Holder)
HAKKO 907ESD
Iron Holder
●Replacement Parts
øA
øB
øA
øB
No. A1002, A1003 No. A1004~A1007
1
2
3
4
5
6
7
8
9
10
11
Part No.
A1002
A1003
A1004
A1005
A1006
A1007
Part. Name / Specification
Nozzle S ø0.8 mm (0.03 in )
Nozzle S ø1.0 mm (0.04 in )
Nozzle ø0.8 mm (0.03 in )
Nozzle ø1.0 mm (0.04 in )
Nozzle ø1.3 mm (0.05 in )
Nozzle ø1.6 mm (0.06 in )
ø A
0.8 (0.03 in)
1.0 (0.04 in)
0.8 (0.03 in)
1.0 (0.04 in)
1.3 (0.05 in)
1.6 (0.06 in)
ø B
1.8 (0.07 in)
2.0 (0.08 in)
2.3 (0.09 in)
2.5 (0.1 in)
3.0 (0.12 in)
3.0 (0.12 in)
Part No.
B1215
B1086
B1087
B1088
B1089
B1302
B1303
B1304
B1305
A1028
Part. Name / Specification
Cleaning pin for Heating Element
Cleaning pin for ø0.8 mm (0.03 in) Nozzle
Cleaning pin for ø1.0 mm (0.04 in) Nozzle
Cleaning pin for ø1.3 mm (0.05 in) Nozzle
Cleaning pin for ø1.6 mm (0.06 in) Nozzle
Cleaning drill for ø0.8 mm (0.03 in) Nozzle
Cleaning drill for ø1.0 mm (0.04 in) Nozzle
Cleaning drill for ø1.3 mm (0.05 in) Nozzle
Cleaning drill for ø1.6 mm (0.06 in) Nozzle
Silicone grease
Item No.
1
2
3
4
Part Name
Iron holder
Iron receptacle
Iron holder base
Cleaning sponge
Part No.
C1142
B2021
B2019
A1042
Specifications
Sec. P. 13
Old part No.900M-H,900L-H
w/Handle Cover, E.S.D.
E.S.D.
Item No.
1
2
3
4
5
6
7
8
9
10
11
Part No.
B1784
B1786
B2022
B2032
A1321
B2028
B2024
B2027
B2031
B2030
Part Name
Nut
Tip enclosure
Soldering tip
Nipple
Grounding spring
Heating element
Terminal board
Handle
Handle cover
Cord bushing
Cord asse’y
Station
24V~
Vacuum pump,
double cylinder type
600mmHg (24in. Hg)
15ℓ/min.
190 × 250 × 130 mm
(7.48 × 9.84 × 5.12 in)
5.0 kg (11.02 lbs.)
Output
Vacuum generator
Vacuum pressure (Max)
Suction flow
Dimensions
(W × D × H)
Weight

Parts List (Desoldering Gun / Iron Holder)
25
23
24
22
21
25
Item No.
1
2
3
4
5
6
7
8
9
10
11
Part Name
Front holder
Spring filter
Ceramic paper filter (L)
Filter pipe
O-ring (p.12)
Back holder assembly
Release knob
Spring for release knob
Housing
Hose
Packing
Specification
10 pcs.
10 pcs.
with front holder & filters
with o-ring (p.12)
with screws
HAKKO 809
Part No.
A1314
A1030
A1033
B2073
A1012
B1018
B1019
B1020
B2074
B1023
A1319
1
2
3
7
8
9
5
6
4
13
16
17
15
14
10
11
9
12
18
19
20
Item No.
12
13
14
15
16
17
18
Part No.
B1025
B1024
B1022
B1026
B1021
A1313
A1003
Part Name
Cord assembly
Cord holder
Cord stopper
Micro switch
Trigger
Heating element
Nozzle
Specification
with micro switch & plug
set of 4
24V, 50W
S ø1.0 (0.04 in)
Item No.
19
20
21
22
23
24
25
Part No.
B1723
B1724
B1094
B1095
A1042
B1470
B3408
Part Name
Element Cover
Nut
Spring Iron Holder
Cleaning Pin Holder
Cleaning Sponge
Iron Holder Base
Wrench
Specification
Precautions
WARNING
WARNING: Failure to comply with a WARNING may result in serious injury or death.
CAUTION : Failure to comply with a CAUTION may result in injury to the operator,
or damage to the items involved.
To prevent damage to the unit and ensure a safe working environment, be sure to comply
with the following precautions.
Do not use the unit for applications other than soldering or desoldering.
Do not rap the desoldering gun against the work bench to shake off residual solder, or otherwise
subject the iron or the gun to severe shocks.
Do not modify the unit.
Use only genuine HAKKO replacement parts.
Do not wet the unit or use the unit when your hands are wet.
Set the ceramic paper filter (S) for the filter retainer (station), and the ceramic paper filter (L) for
the filter pipe (gun).
Maintain the soldering iron or the desoldering gun and the station.
While using the unit, don’t do anything which may cause bodily harm or physical damage.
●
●
●
●
●
●
●
●
CAUTION
Remove the pump securing screw (M4 × 25 marked red) from the bottom of the station.
Failure to do so may result in serious problems.
When the power is on, the tip and the nozzle temperature is between 200℃/392℉ and
480℃/896℉. Since mishandling may lead to burns or fire, be sure to comply with the
following precautions.
● Do not touch the metallic parts near the tip and the nozzle, nearby plastic parts
and the spring iron holder.
● Do not use the product near flammable items.
● Advise other people in the work area that the unit can reach a very high tem-
perature and should be considered potentially dangerous.
● Turn the power off while taking breaks and when finished using the unit.
● Before replacing parts or storing the unit, turn the power off and allow the unit
to cool to room temperature.
● This appliance can be used by children aged from 8 years and above and
persons with reduced physical, sensory or mental capabilities or lack of experi-
ence and knowledge if they have been given supervision or instruction con-
cerning use of the appliance in safe way and understand the hazards involved.
● Children shall not play with the appliance.
●
Cleaning and user maintenance shall not be made by children without supervision.
● The unit is for a counter or workbench use only.
2
Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s
attention to significant items. They are defined as follows:

24
1
32
7
8
8
12
13
16
17
18
19
20
15
14
10
11
11
9
6
5
4
팬 헤드나사
W와샤(스프링)
팬 헤드나사 W와샤
M4×8
Pan Head
Screw
with Washer (with Spring, Plain Washer)
M5 × 8 (3)
External
Tooth Lock
Washer
nominal size 5
Pan Head Screw
with Washer
M3 × 6 (8)
Pan Head Screw
with Washer
M4 × 30
Spacer
nominal size
4 × 25
Spring Washer
nominal size 4 (4)
Hexagon Nut
M4 (4)
Pan Head Screw (marked red)
M4 × 25
3
Part Names (Refer to p.23-26 for part nos)
● Starion
O
P
E
N
C
L
O
S
E
CAL
ON
OFF
1
2
6
3 4
5
DESOLDER SOLDER
CAL
ON
OFF
200
250
450
300 350
400
480
˚C
ON
OFF
POWER
VACUUM
®
L.E.D. Lamp for
Desoldering
Power Switch
Lights up when the
power switch is turned to ON.
DESOLDER SOLDER
Switch for
Desoldering Switch for Soldering
L.E.D. Heater Lamp
Temp. Control Knob
CAL (Calibration) for
Soldering
Used for calibrating the temperature
after replacing the heating element,
soldering iron ant tip.
CAL(Calibration) for
Desoldering
Used for calibrating the temperature
after replacing the heating element
and gun.
Receptacle
Connector for the cord assembly of soldering iron.
Temp. Control Knob
Provides the nozzle temperature control.
Receptacle
Connector for the cord assembly of desoldering gun.
Vacuum Outlet Cap
Connects with the hose.
Set the ceramic paper filter (S)(No.A1009).
Filter inside the vacuum outlet cap is expendable.
F
U
S
E
Fuse Holder
Power Cord
Blinks on and off when the
tip temperature reaches the
set temperature.
Provides the tip temperature
control.
• 100, 110V unit contain 125V-5A fuse.
• 120V unit contains 250V-5A (U) fuse.
• 220, 230V unit contain 250V-2A fuse.
• Australian 240V unit contains 250V-2A S fuse. Item No.
8
9
10
11
12
13
Part No.
B1486
B1487
B2604
B2101
B2721
B2095
B2355
Part Name
Knob
Power switch
Power switch
Receptacle (for soldering)
Switch
Chassis
P.W.B. (for soldering)
Specifications
100-120V
220-240V
Note: Spare or repair parts do not include mounting screws, if they are not listed on description.
Screws must be ordered separately.
Item No.
14
15
16
17
18
19
20
21
22
Part No.
B2090
B2063
B2444
B2091
B2092
B2093
B2094
B1208
B1204
B2096
B1041
B1134
B1236
B1257
B1132
B1133
Part Name
P.W.B. (for Desoldering)
Hose assembly
Pump assembly
Transformer
Transformer
Transformer
Transformer
Cord stopper
Rubber stopper
Cover
Fuse holder
Fuse holder
Fuse
Fuse
Fuse
Fuse
Specifications
with potentiometer
100-24V
120-24V
110-24V
220-24, 230-24, 240-24V
set of 4
without fuse
without fuse/Australian 240V
125V-5A / 100,110V
250V-5A (U) / 120V
250V-2A / 220, 230V
250V-2A S / Australian 240V
Item No.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part No.
B2068
B2079
B2081
B2082
B2083
B1053
B1312
B1057
B2060
B2059
B2058
B2085
B1013
B1056
B1014
B1050
B1059
B1313
B2506
Part Name
Power cord
Power cord
Power cord
Power cord
Power cord
Balance weight
Crank
Ring for bearing
Crank shaft
Pump frame
Motor
Diaphragm setting plate
Diaphragm
Fixing plate
Valve plate
Pump head
Exhaust filter
Filter retaining pin
Damper
Specifications
3 Core & American Plug
3 Core But No Plug
3 Core & Australian Plug
3 Core & BS Plug
3 Core & European Plug
with bearing
with a screw
set of 2 with screws
set of 2
with screws
set of 2
set of 2

30
29
28
32
33
34
35
36
27
26
25
24
37
1
32
7
8
8
12
13
16
17
18
19
20
15
14
10
11
11
9
6
5
4
Pan Head
Screw
with Washer (with Spring, Plain Washer)
M5×8(3)
External
Tooth Lock
Washer
nominal size 5
Pan Head Screw
with Washer
M3×6(8)
Pan Head Screw
with Washer
M4×30
Spacer
nominal size
4×25
Spring Washer
nominal size 4 (4)
Hexagon Nut
M4 (4)
Pan Head Screw (marked red)
M4×25
Item No.
8
9
10
11
12
13
Part No.
B1486
B1487
B2604
B2101
B2721
B2095
B2355
Part Name
Knob
Power Switch
Power Switch
Receptacle (for Soldering)
Switch
Chassis
P.W.B. (for Soldering)
Description
100-120V
220-240V
Note: Spare or repair parts do not include mounting screws, if they are not listed on description.
Screws must be orderd separately.
Item No.
14
15
16
17
18
19
20
21
22
Part No.
B2090
B2063
B2444
B2091
B2092
B2093
B2094
B1208
B1204
B2096
B1041
B1134
B1236
B1257
B1132
B1133
Part Name
P.W.B. (for Desoldering)
Hose Assembly
Pump Assembly
Transformer
Transformer
Transformer
Transformer
Cord Stopper
Rubber Stopper
Cover
Fuse Holder
Fuse Holder
Fuse
Fuse
Fuse
Fuse
Description
With potentionmeter
100-24V
120-24V
110-24V
220-24, 230-24, 240-24V
Set of 4
Without fuse
Without fuse/Australian 240V
125V-5A / 100,110V
250V-5A (U) / 120V
250V-2A / 220, 230V
250V-2A S / Australian 240V
Item No.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part No.
B2068
B2079
B2081
B2082
B2083
B1053
B1312
B1057
B2060
B2059
B2058
B2085
B1013
B1056
B1014
B1050
B1059
B1313
B2506
Part Name
Power Cord
Power Cord
Power Cord
Power Cord
Power Cord
Balance Weight
Crank
Ring for bearing
Crank dhaft
Pump frame
Motor
Diaphragm setting plate
Diaphragm
Fixing plate
Valve plate
Pump head
Exhaust filter
Filter retaining pin
Damper
Description
3 Core & American Plug
3 Core But No Plug
3 Core & Australian Plug
3 Core & BS Plug
3 Core & European Plug
With bearing
With a screw
Set of 2 with screws
Set of 2
With screws
Set of 2
Set of 2
23
Part List (Station)
4
● Soldering Iron (HAKKO 907 ESD)
Soldering Tip
Heats the solder and things which is soldered.
Expendable parts
Cord Assembly
Connects to the receptacle (station)
● Desoldering Gun (HAKKO 809)
Filter Pipe
Set the ceramic paper filter (L) (No. A1033).
Contains melted solder and flux using filters.
Filter are expendable parts.
Nozzle
Transmits heat for melting solder
Entrance for melted solder.
Expendable parts
Back Holder
Assembly
Secures the filter
pipe.
Release Knob
Push down to
remove the filter pipe.
Indicator
Indicates when
nozzle and heating
element need
cleaning and when
filters need replacing.
Heating Element
Inside requires cleaning
Trigger
Squeeze to start absorption.
Do not pull the trigger before
hully heating the nozzle.
Cord Assembly
Connects to the receptacle (station).
Hose
Connects to the vacuum outlet cap (station.)
21
22
31
23
Truss Screw
M4×6(8)
Pan Head Screw
with Washer
M3 × 6
Hexagon Socket Set Screw
M4 × 6
Flat Head Screw
M4 × 12 (2)
Flat Head Screw
M4 × 8 (2)
Pan Head Screw
with Washer
M3 × 10 (8)
Pan Head Screw
with Washer
M3 × 6 (4)
Pan Head Screw
with Washer
M4 × 8
External Tooth Lock Washer
nominal size 4
Item No.
1
2
3
4
5
6
7
Part No.
B1029
B1009
B1063
B1034
B1031
B1064
B1036
Part Name
Vacuum outlet cup
Ceramic paper filter (S)
Filter retainer
O-ring (S-20)
Vacuum outlet retainer
Filter case joint
Receptacle (for desoldering)
Specifications
10 pcs.
with O-ring (S-20)
Pan Head
Screw
with Washer
(with Soring Washer)