Halton EcoloAir 3000CFM User manual

Installation Manual
EcoloAir Unit
3000CFM, 4000CFM, 5000CFM, 6000CFM, 8000CFM,
10000CFM, 12000CFM, 15000CFM, 18000CFM,
20000CFM, 24000CFM, 28000CFM, 32000CFM,
36000CFM, 40000CFM
ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE,
AND N.E.C. REQUIREMENTS.
THE INSTALLATION OF THE HOOD AND DUCT WORK LEADING TO AND EXITING THE ECOLOAIR SYSTEM TO BE
INSTALLED IN ACCORDANCE WITH NFPA 96 AND LOCAL CODES.
UL 1978 “Standard for Grease Ducts”, UL 710, “Exhaust Hoods for
Commercial Cooking Equipment”, ULC-S647-05 and/or UL197

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EcoloAir Installation Manual
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FIGURE 1
FIELD CONNECTION OF FILTER AND FAN MODULES
FILTER HOUSING FAN HOUSING
TOP ELEVATION
BOTTOM ELEVATION
BLANK SIDE INSULATED LINING
AND SKIN (STANDARD)
BLANK SIDE (INTERIOR INSULATION
LINING) AND SKIN OPTIONAL
CONNECTION FLANGE
INTERIOR AND BLANK SIDE
INTERIOR BOTTOM FLOOR
CONNECTION OUTLET END
FILTER ACCESS SIDE
REMOVE TO GAIN ACCESS TO
BOTTOM FLANGE CONNECTION
FILTER OUTLET END MULLION
WITH CONNECTION FLANGE
SEE NOTE FOR
METHOD OF CONNECTIONS
INTERIOR BOTTOM FLOOR
PANEL TURNED UP AT
FAN INLET
GASKET TO BE PLACED
BETWEEN FLANGES
FILTER TOP INSULTATION LINING
(STANDARD 1)
INTERIOR FILTER TOP PANEL
INTERIOR CONNECTION DETAIL
LOCATED @ TOP OF FILTER
OUTLET IF AN INLET
B FAN TOP INSULATION LINING
(OPTION FOR EXTERIOR ICN)
INTERIOR FAN
TOP PANEL
BOTTOM FLOOR PANEL
WITH TURNED UP FLANGE
AT FAN INLET
INTERIOR FLOOR CONNECTION
FLANGE FILTER OUTLET
4” STRUCTURAL FLOOR BASE
PLAN VIEW
INLET PANEL
CONNECTION
FLANGE
ACCESS SIDE
INLET GASKET
(PROVIDED BY
FACTORY)
FAN BOTTOM
PANEL
TURNED UP
FLANGE
FAN TOP PANEL
(LESS INSULATION)
FILTER BLANK
SIDE CONNECTION
BY CONTRACTOR
FILTER TOP
CONNECTION POINTS
FILTER TOP
INSULATION SKIN
DRILLING OF HOLES
FOR BOLTED CONNECTIONS OR
USE OF SELF TAPPING SCREWS
BY CONTRACTOR. 1/4” - 20 ON 6”
CENTERS TYP. GASKETED WITH
SILICONE TAPE.
FILTER FLOOR PANEL
FILTER FLANGE ACCESS SIDE
CONNECTION POINT
FIGURE 1A
DRAWING FOR: FILTER MODULE TO FAN SECTION OR
FILTER MODULE TO ODOR CONTROL TO FAN SECTION
NOTE: BASED ON THE SIZE OF
THE UNIT, THE CONNECTING
FLANGES COULD BE INTERNAL
OR EXTERNAL.

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EcoloAir Installation Manual
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ELECTRICAL CONNECTIONS
1. Run the main power supply to the control panel and connect to the line voltage terminal block, wire size
to be determined by the electrical rating on thee panel rating plate and to conform to national electrical
standards.
2. The following electrical connections to be made as per wiring diagrams included in installers package.
3. Feed fan motors from the magnetic starter located at the fan module. Fan motors are isolated with three
pole disconnect switch, located in the fan compartment.
4. Feed the Water Wash control panel from the 120 volt source in the control panel (if required).
5. Feed the filter pressure switches located at the filter module, firestat and odor control module from the
control circuit in the control panel.
DUCT CONNECTIONS
1. The exhaust duct connection at the inlet entrance to the EcoloAir system must be continuously welded all
around (See figure 2)
2. The duct must be transitioned to the full opening of the filter module inlet.
3. All fan outlet openings to which ducts are attached will be provided with discharge collars (See figure 3).
4. All openings are to be transitioned to the duct size.
5. For filter module connections to the fan module (See figure 1) as per UL listed procedure.
CONTINUOUS WELD
16 GAUGE DUCT TO
ECOLOAIR
ECOLOAIR FILTER
MODULE
END MULLION
CONTINUOUS WELD
16 GAUGE DUCT TO
ECOLOAIR FILTER
INLET UNIT
16 GAUGE NFPA 96
RATED INLET DUCT
ECOLOAIR FAN UNIT
UNIT STRUCTURAL FRAME
END BLANK PANEL
INTERNAL FLEX
CONNECTION
FLANGE COLLAR FOR
DUCT CONNECTION
CONTINUOUS WELD
16 GAUGE DUCT TO
ECOLOAIR
ECOLOAIR FILTER
MODULE
END MULLION
CONTINUOUS WELD
16 GAUGE DUCT TO
ECOLOAIR FILTER
INLET UNIT
16 GAUGE NFPA 96
RATED INLET DUCT
ECOLOAIR FAN UNIT
UNIT STRUCTURAL FRAME
END BLANK PANEL
INTERNAL FLEX
CONNECTION
FLANGE COLLAR FOR
DUCT CONNECTION
FIGURE 2
FIGURE 3

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EcoloAir Installation Manual
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AIR FILTER INSTALLATION
1. Care should be taken to install the filters in the proper sequence. They should be installed in the following
order:
a) Beginning at the exhaust inlet, the first filter (Pre Filter) is the Merv 7
b) Next is the filter labelled Medium Filter, Merv 14
c) Followed by the filter labelled Absolute Filter, Merv 16
2. All filters should be installed taking note of the arrow indicating the directions of air flow and clamping into
position.
3. It is important that all the filters be properly seated against the support mullion as shown in figure 4 and 5.
ECOLOAIR UNIT
FILTER SUPPORTING
FRAME
PRE FILTER
MERV 7
AIR FLOW
(EXHAUST FILTER INLET)
MEDIUM FILTER
MERV 14
FIGURE 4
FILTER AIR SEAL
GASKETING
CLAMP HANDLE TAPED
TO SIDE OF FILTER FOR SHIPPING
ABSOLUTE FILTER
MERV 16
FILTER CLAMP
(PULL OUT TO LOOSEN FILTER
PUSH IN TO TIGHTEN FILTER
AGAINST AIR SEAL)
CENTRE MULLION
ECOLOAIR UNIT
CLAMP
HANDLE FILTER
CLAMP
WELDED
CLAMP
AIR FLOW
FIGURE 5
FILTER AIR SEAL
GASKETING
CLAMP HANDLE TAPED
TO SIDE OF FILTER FOR SHIPPING
ABSOLUTE FILTER
MERV 16
FILTER CLAMP
(PULL OUT TO LOOSEN FILTER
PUSH IN TO TIGHTEN FILTER
AGAINST AIR SEAL)
CENTRE MULLION
ECOLOAIR UNIT
CLAMP
HANDLE FILTER
CLAMP
WELDED
CLAMP
AIR FLOW

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EcoloAir Installation Manual
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ECOLO ODOR CONTROL
To replace a 5 gallon/22 liter bottle of odor solution (“Scentry”)
1. Open enclosure cabinet door by unscrewing the two lock bolts.
2. Screw the cap off the empty bottle/reservoir.
3. Pull the dip tube assembly out of the empty bottle.
4. Remove the empty bottle from the cabinet
5. Refill bottle with concentrate and mix well as per instructions or refill with “ready to use, pre-mixed
solution.
6. Place the bottle in the cabinet.
7. Put the dip tube assembly into the new bottle. Make sure the dip tube reaches the bottom of the
bottle.
8. Place cap on bottle neck and make one turn. DO NOT TIGHTEN (Option: place low level probe in bottle).
9. Close the cabinet door and lock with locking bolts.
NOTE: The standard EcoloAir unit comes with the Ecolo Odor Control pre-mounted and installed.
SCHEMATIC WIRING DIAGRAMS
For field wiring diagrams and field connections refer to Halton’s shop drawings shipped with unit or contact
factory.
Additional copies of shop drawings are available on request.
FAN SECTION
Important note:
Before starting the fan unit, remove fan isolator hold down brackets. The brackets are used for shipping
purposes only. When the brackets are removed the fan should float freely on the spring isolators.
START UP NOTICE
The unit is now ready for start-up. The start up and initial check out are to be performed by an “authorized”
service agent. If the start-up is performed by someone other than an “authorized” agent the Warranty is null
and void.
Halton agent must have a minimum notice of five (5) days to schedule start-up. Should the equipment not
be ready for start-up at the specified time any additional expenses incurred will be charged to the dealer who
purchased the equipment.
For any questions please contact Halton Service Network at [phone] for the U.S. and [phone] for
Canada.

HALTON LIMITED WARRANTY
Halton (“Manufacturer”). Warrants only to its direct purchasers and to no others, that all products
manufactured by the Manufacturer shall be free from defect in materials and workmanship for a period
of twelve (12) months from the date of the original installation and start-up or eighteen (18) months
from date of shipment, whichever occurs first. All products sold but not manufactured by Manufacturer
will be warranted for a period of twelve (12) months from date of shipment.
For products manufactured by the Manufacturer we agree to pay any reasonable labor costs necessary
to repair or replace, at Manufacturers option, defective parts or materials for a period of twelve (12)
months from date of original installation and start-up or eighteen (18) months from date of shipment,
whichever occurs first. All labor costs subject hereto shall be performed during standard work hours at
straight-time rates.
For products sold but not manufactured by the Manufacturer we agree to pay any reasonable labor costs
necessary to repair or replace, at Manufacturers option, defective parts or materials for a period of (90)
days from date of original installation and start-up or (12) months from date of shipment, whichever
occurs first. All labor costs subject hereto shall be performed during standard work hours at straight-
time rates.
Purchaser shall pay incurred premium labor charge, including overtime, weekends and holidays.
Travel time, service charges, miscellaneous tools, material charges, and labor charges resulting from
inaccessibility of equipment will not be paid by Manufacturer.
This LIMITED WARRANTY SHALL APPLY ONLY to products that have been installed and maintained
in accordance with the installation and Care Instruction Manuals. Purchaser shall be solely responsible
for adhering to the instructions and procedures set forth in the said instruction manuals.
This LIMITED WARRANTY SHALL NOT BE APPLICABLE to any damage or defect resulting from fire,
flood, freezing or any Act of God, abuse, misuse, accident, neglect or failure to adhere to all instructions
set forth in the installation and Care Instruction Manuals. Furthermore, this limited warranty shall not
apply to any product that has been altered, unless such alteration has been approved in writing by a
duly authorized representative of the manufacturer. In no event shall the manufacturer be liable for any
loss, expense, personal injury or consequential damage, of any kind or character, as may result from a
defect in material, and/or workmanship, however caused.
EXCEPT AS IS EXPRESSLY SET FORTH IN THIS LIMITED WARRANTY, MANUFACTURER MAKES
NO WARRANTY OF MARKETABILITY FOR FITNESS OR ANY PARTICULAR PURPOSE. NEITHER
DOES MANUFACTURER MAKE ANY WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO
PRODUCTS SOLD BY MANUFACTURER OR AS TO THE USE THEREOF.
Halton Indoor Climate Systems, Ltd.
1021 Brevik Place, Mississauga, ON L4W 3R7 CANADA
Tel: [phone] Fax: [phone]
Website address www.haltoncanada.com
Halton Company
101 Industrial Drive, Scottsville, 42164 USA
Tel: [phone] Fax: [phone]
Website address www.haltoncompany.com