Hanbay MC DC-2.00 Series User manual

HANBAY Inc User Manual MCx-xxxDC-2.00
Page 1 of 7 www.hanbayinc.com
Rev.2019.1 1 800 315 4461
[e-mail]
MCx-xxxDC-2.00
Contents
Installation pg. 1-3
Mounting pg 1
Wiring pg 2
Connecting power and signal pg 2-3
Operation pg. 3-5
DIP Switch settings pg 3-4
Functionality pg 4
Torque Settings pg 5
Calibration pg 5
Troubleshooting pg 5
Appendix pg. 6-7
Dimensions pg 6
Cable Installation pg 6
Part Number Breakdown pg. 7
Installation
Mounting:
Usually, the actuator has to be mounted and supported as
shown in the picture to the left.
Exceptionally, and only if the application is vibration free and
the tubing is minimum ¼” dia. stainless, the actuator may be
suspended on the tubing itself.
Wiring:
Mounting
Bracket
Attachment Screws
8-32 x 1/2”
User’s mounting
surface
Valve fluid
connections
Cable
Entry

HANBAY Inc User Manual MCx-xxxDC-2.00
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The actuator comes standard with a Turck 6 position connector and a 20’ cable with plug. Cut the cable to the
length required and then connect according to the following wire color schematic:
Wire color schematic for “Turck6”cable:
Otherwise, if the Turck cable is not included in your actuator, see pg. 6 for more detailed wiring instructions.
Pin
Colour
Function
6
White ->
+24VDC
5
Black ->
Power Gnd.
4
Pink ->
Output TT2
3
Grey ->
Output TT1
2
Blue ->
Signal Input TT2
1
Brown->
Signal Input TT1
Connect the power:
The MCx-xxxDCmay be connected to voltages ranging from 12 –24 VDC
The power consumption will range from max. 3.0A to approx. min. 100mA
when the actuator is active. When not moving, the actuator draws around
30mA.
Terminal
123456

HANBAY Inc User Manual MCx-xxxDC-2.00
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Operation
DIP switches:
The DIP switches allow you to change the
settings on your actuator. To flip a switch,
gently use a small flat-head screwdriver.
See chart below for DIP switch functionality.
Switches 1 and 2 set the actuator position control parameters. High settling speed settings are suitable for fast
positioning of light valves. Longer settling times will allow heavier valves to reach their target positions; trying to
use a fast settling setting on a high torque valve will increase current consumption when holding position, and
cause heating of the motor.
DiP 1
DiP 2
Off
Off
Fastest settling
Use only for low torque valves
Off
On
Medium-fast
Typical setting
On
Off
Medium-slow
Typical setting
On
On
Slowest settling
Use for high torque valves
Connect the signal:
Locate the correct connection terminals as shown on the previous page then connect
your input signal on pos. 1 and 2 and the output signals on 3 and 4 as shown below.
1 2 3 4 5 6
P1
Input #1
TTL I/O Signals
Input #2
Output #2
Output #1
MCx
Actuator
USER SUPPLIED
GND
GND
2
1
1
2
RL
(max drive
current 2mA)
External
I/O device
supplied by
user < 1mA
MCx
DIP switches. In this example DIPs 1, 2, 6 and 12 are on.

HANBAY Inc User Manual MCx-xxxDC-2.00
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DiP 3
Reserved for custom functions
DiP 4
DiP 5
DiP 6
DiP 7
DiP 8
DiP 9
Re-calibrate. See pg 5.
DiP 10
DiP 11
Description
Approximate current draw
Off
Off
Low torque 16%
0.75A
Off
On
Medium-low 33%
1A
On
Off
Medium-high 66%
2A
On
On
High torque 100%
3A
Approximate seating torque
DiP 10
DiP 11
MCL
MCM
MCH
MCF
Off
Off
12 in-lbs
35 in-lbs
120 in-lbs
230 in-lbs
Off
On
20 in-lbs
60 in-lbs
205 in-lbs
380 in-lbs
On
Off
38 in-lbs
110 in-lbs
400 in-lbs
720 in-lbs
On
On
48 in-lbs
145 in-lbs
497 in-lbs
915 in-lbs
DiP 12
DiP 12 sets the direction of rotation
Functionality of the MCx-xxxDC:
Input#1
(Pin 1)
Input#2
(Pin 2)
Action taken
High
High
Does not move
Low
High
Moves in the right direction (closes the valve)
High
Low
Moves in the left direction (opens the valve)
Low
Low
Moves to midway point between open and closed
The feedback from the MCx-xxxDC is as follows:
Output#1
(Pin 3)
Output#2
(Pin 4)
Meaning High = 4.5vDC Low = 0.8vDC
High
High
Actuator output is in center position
High
Low
MCx stops moving because the valve is fully open
Low
High
MCx stops moving because the valve is fully closed
Low
Low
Actuator is moving or not in the open, closed or center
position
Direction of rotation:
To change the direction of rotation on the actuator change the setting on Dip12 and power up the actuator again.
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HANBAY Inc User Manual MCx-xxxDC-2.00
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Torque Settings:
Effect of power settings:
To accommodate different valves and other applications with different torque requirements, the actuator can be
set to apply different torque on the valve stem when in the seating mode. Please see table on pg. 4 to select the
power setting that is right for your application.
The actuator will use 100% of available torque to try and reach maximum speed. Current drawn will be limited
proportionally to the DiP setting applied actuator will automatically slow down and deliver the maximum available
torque for a given “Permanent Power Setting”.
Appendix
Calibration
The calibration routine can be initiated by toggling DIP 9. This will cause the actuator to go through a series of
movements to determine the proper open and closed position for the mounted valve. This function is useful if the
actuators output gear was manually rotated while the actuator is powered down and can’t properly close and open.
Troubleshooting:
Upon noticing a problem, your first step should almost always be to recalibrate the actuator by switching DIP 9 on
then off, all while the actuator is powered. This alone can solve basic problems. See above for instructions.
If the actuator does not move, try following these steps:
1) Re-calibrate the actuator. This will move the actuator regardless of what signal it is receiving.
2) A sticking valve may be the problem. Remove the valve from the actuator, and re-test the actuator.
3) Remove power. Re-check the wiring and the power/signal apparatus. Power actuator, and re-calibrate.
If the problem persists, please call Hanbay for technical support.
Note: 66% setting and 100% setting may alter duty cycle:
-When operating above 66% power, Duty cycle is reduced to 50% - 25% maximum. At these
levels, the electronics produce more heat which must be dissipated (depending on environmental
temperature)

HANBAY Inc User Manual MCx-xxxDC-2.00
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Main Dimensions
Actuator connection cable:
Select a connection cable with 6 leads.
The liquid tight strain relief on the base of the actuator is designed to accommodate a cable of
O.D. 2.5 - 6.5mm (0.10 - 0.26in). Be sure to not use a cable with an OD that is no bigger than this!
MCM-xxxDC models
MCH-xxxDC models
1.-Remove the
liquid tight fitting
from the actuator
casing and insert
the cable into it.
4.-Carefully insert the cable into the
actuator base. Mind the red motor cable
and its plug into the board. Moving the
plug out of its fully inserted position may
cause malfunction of the actuator.
5.-Put the liquid tight
fitting back and tighten
(lightly with tool).
7.-Connect wires
according to your
application
(see pg 2).
2.-The cable has to
be stripped of its
jacket for 2 inches
(50mm) and the wires
need 1/8” (3mm)
stripped ends.
3.-Bend the
wires so that
insertion
becomes easy.
6.-Hand tighten the
liquid tight fitting to
establish seal.
8.-Mount actuator
cover and tighten 4
screws.
1
2
5
4
3
8
7
6

HANBAY Inc User Manual MCx-xxxDC-2.00
Page 7 of 7 www.hanbayinc.com
Rev.2019.1 1 800 315 4461
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Part Number Breakdown
Serial Number:
Full Hanbay Part Number: