Hansa C21 User guide

HANSA NEW ZEALAND
[phone] [e-mail]
www.hansachippers.com
HANSA AUSTRALIA
1800 248 199 [e-mail]
www.hansachippers.com.au
HANSA NEW ZEALAND
[phone] [e-mail]
www.hansaproducts.co.nz
HANSA AUSTRALIA
1800 426 722 [e-mail]
www.hansaproducts.com.au
Hansa C21
Operation, maintenance and safety manual
All operators must fully read and understand this operator’s manual before using the chipper.

Hansa C21 O&M Manual - OM-010 Revision G 13/06/2019
© Hansa Chippers 2019
TABLE OF CONTENTS
WHAT CAN MY HANSA CHIPPER PROCESS?..................................................................................................................................1
INTENDED USES OF THE CHIPPER ...............................................................................................................................................................1
RECEIVING YOUR HANSA CHIPPER ............................................................................................................................................... 1
CHIPPER COMPONENTS...........................................................................................................................................................................1
ASSEMBLING THE CHIPPER...........................................................................................................................................................2
ATTACH THE DRAWBAR ...........................................................................................................................................................................2
ATTACH THE MUD GUARDS ...................................................................................................................................................................... 2
ATTACH THE TAIL LIGHTS .........................................................................................................................................................................3
SECURE THE WIRE LOOM .........................................................................................................................................................................3
REWIRE THE TRAILER PLUG.......................................................................................................................................................................3
ATTACH THE WHEELS ..............................................................................................................................................................................4
FIT THE OUTLET CHUTE............................................................................................................................................................................4
FIT THE INLET CHUTE............................................................................................................................................................................... 5
SAFETY .........................................................................................................................................................................................6
OPERATOR COMPETENCY........................................................................................................................... ERROR!BOOKMARK NOT DEFINED.
TOWING SAFETY ....................................................................................................................................................................................6
IDENTIFYING HAZARDS AND RISKS..............................................................................................................................................................6
OPERATION..................................................................................................................................................................................7
SAFE SETUP PROCEDURE..........................................................................................................................................................................7
SAFE OPERATING PROCEDURE...................................................................................................................................................................8
STARTING PROCEDURE ............................................................................................................................................................................9
SHUTDOWN PROCEDURE .......................................................................................................................................................................10
PETROL.............................................................................................................................................................................................. 11
EMERGENCY STOP................................................................................................................................................................................11
STORAGE.................................................................................................................................................................................... 11
TROUBLESHOOTING................................................................................................................................................................... 11
WHAT TO DO IF:.................................................................................................................................................................................. 11
MAINTENANCE........................................................................................................................................................................... 12
KNIFE RE-SHARPENING AND KNIFE REPLACEMENT .......................................................................................................................................13
ANVIL ADJUSTMENT/REPLACEMENT......................................................................................................................................................... 15
ENGINE SERVICING ...............................................................................................................................................................................16
ENGINE OIL......................................................................................................................................................................................... 16
BELT TENSION .....................................................................................................................................................................................16
BELT REPLACEMENT.............................................................................................................................................................................. 17
TYRE PRESSURE ...................................................................................................................................................................................19
BOLT TORQUE .....................................................................................................................................................................................19
MAINTENANCE SCHEDULE .....................................................................................................................................................................20
MAINTENANCE &SERVICE INTERVALS ...................................................................................................................................................... 20
SPECIFICATIONS ......................................................................................................................................................................... 21
DECALS....................................................................................................................................................................................... 21
HANSA CHIPPER INDUSTRIAL LIMITED WARRANTY.................................................................................................................... 23
HONDA ENGINE LIMITED WARRANTY ........................................................................................................................................ 25
COMMISSIONING CHECKLIST AND REGISTRATION ..................................................................................................................... 27

Hansa C21 O&M Manual - OM-010 Revision G 13/06/2019
© Hansa Chippers 2019
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What can my Hansa chipper process?
Intended uses of the chipper
The C21 Hansa chipper is built to process organic material including wooden branches not exceeding 130 mm in diameter.
Do NOT use the chipper for any other purpose.
Organic wastes include:
Prunings, stalks, roots, vegetable matter, hay, grass, bark
Dry manure
Branches
Palm fronds
Dead and hard timbers (Note: these will dull the knives faster)
Paper or cardboard
Do NOT process:
Flax, root balls
Soil, bones, sand, grit, stones, metal
If you have any questions, contact your authorised dealer.
Do NOT exceed 130 mm branch diameter
Receiving your Hansa chipper
You may receive your chipper assembled from your dealer or it may be packaged in two boxes. Assembly takes approximately 30
minutes, two people working together will make the assembly easier.
Chipper components

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Assembling the chipper
When you receive your Hansa brush chipper, the inlet and outlet chute may not be assembled on the chipper. All the fasteners
(bolts, nuts and washers) will be attached to their respective components.
Tools required for assembly (not supplied):
•16 mm spanner - to fit the inlet and outlet chute
•17 mm spanner - to fit the inlet and outlet chute
Attach the drawbar
Slide the wire loom through the drawbar so that it
comes out the tow hitch end. Insert three bolts,
spring washers, and heavy washers through the
chassis and the side of the drawbar. Ensure that the
spring washer is touching the bolt head and the
heavy washer is touching the chassis.
Insert two bolts and light washers through the two
center holes in the drawbar bracket, followed by a
heavy washer and nyloc nut. Ensure that the light
washer is touching the bolt head and the heavy
washer is touching the nyloc nut.
Insert two bolts, spring washers, and heavy washers
through the outer holes of the drawbar bracket.
Ensure that the spring washer is touching the bolt
head and the heavy washer is touching the drawbar
bracket. Tighten the nuts and bolts to secure the
drawbar.
Attach the mud guards
Attach the left mud guard - secure the mud guard to
the chipper chassis by inserting three bolts and light
washers through the holes at the base of the
mudguard (indicated by the arrows in the image).
Screw the nyloc nuts on underneath and tighten
them.
Note: Feed the wire loom through the slot in the
mud guard.
Attach the ‘L’ bracket to the top of the mud guard
by screwing in the bolt, spring washer and heavy
washer which has been circled. Ensure that the
spring washer is touching the bolt head and the
heavy washer is touching the ‘L’ bracket.
1
Drawbar
bracket
2

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Attach the right mud guard - secure the mud guard
to the chipper chassis by inserting two bolts and
light washers through the holes where the arrows
point to. Screw the nyloc nuts on underneath and
tighten them.
Note: Feed the wire loom through the slot in the
mud guard.
Attach the ‘L’ bracket to the top of the mud guard
by screwing in the bolt, spring washer and heavy
washer which has been circled. Ensure that the
spring washer is touching the bolt head and the
heavy washer is touching the ‘L’ bracket.
Attach the tail lights
Slide the tail light through the hole in the back of the
mud guard. Ensure that the tail light is orientated so
that the indicator is closest to the outside edge of
the mud guard. Insert the bolts through the holes in
the tail light and mud guard, then secure the tail
light by tightening the nuts and bolts.
Note: Do NOT overtighten the nuts.
Lightly press the plastic caps into the inserts above
the bolt head using a nylon hammer or suitable
alternative.
Secure the wire loom
Each mud guard requires seven cable ties to secure
the wire loom to it. (Two more behind the wheel
which cannot be seen in this image).
Rewire the trailer plug
Unscrew the plastic nut from the trailer plug and
slide it onto the wire loom, followed by the rubber
bung. Ensure that the nut and bung are in the
correct orientation (refer to image).
Unscrew all 7 relevant screws and insert the wires
in the correct order (as shown in the image).
Signal Left –Yellow
Brake –Red
Service –N/A
Earth –White
Reverse –N/A
Tail –Brown
Signal Right –Green
3
4
5
6
Plastic
nut
Rubber
bung
Wire
clamp

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Tighten the smaller screws to hold the wires
connections in place, then tighten the two bigger
screws to clamp the wire loom into place. Finally,
clip the other half of the trailer plug into place and
screw the plastic nut on.
Attach the wheels
Bolt the wheels on, then screw the wheel nuts on,
ensuring the rounded side of the nuts taper into the
steel rim.
Tighten the nuts using a 19 mm socket, then torque
them to 77 Nm.
Fit the outlet chute
Lightly grease the flange on the chipper body.
Slide the outlet chute onto the greased flange of the
chipper body, ensuring that the locking hinge is
open.
7
8
9
Locking
hinge

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Close the locking hinge and tighten the outlet chute
locking handle to secure the outlet chute to the
chipper body.
Note: The outlet chute locking handle will be in the
documentation package.
Fit the inlet chute
Fix the inlet chute - place the inlet chute onto the
chipper body with the black rubber flap
sandwiched in between and ensure all three holes
line up. Tighten the nuts, washers, and bolts using
a 16 mm and 17 mm spanner. Ensure that the
washer is touching the bolt head.
Line up the holes and insert the bolts, washers and
nuts; ensuring that the heavy washer is touching the
bolt head.
Attach the emergency stop to the bracket on the
inlet chute. Use a Phillip’s head screwdriver to
unfasten the screws from the emergency stop, then
use a 4 mm Allen key to fasten the provided M5 x
10 cap screws into the threaded bracket on the
inlet. Reattach and screw on the top of the
emergency stop once the base is secured to the
inlet chute. Press and reset the button a few times
to test it is working correctly. Connect the male plug
on the emergency stop wiring to the female plug on
the wiring of the chipper body. Start the chipper and
check to make sure the button is working properly.
10
Outlet
chute
locking
handle
11
12
13

Hansa C21 O&M Manual - OM-010 Revision G 13/06/2019
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Safety
Preventing accidents is the responsibility of every equipment operator. The operator is responsible for any accidents or hazards
occurring to people or their property. Ensure every operator is familiar with the safe operation procedures and controls of the
machine, how to identify hazards, and the steps required to avoid injury while handling and operating the chipper. Relevant
information is contained in this manual.
Do NOT modify the design of the chipper.
Operator competency
Ensure that every person operating the chipper understands and follows the safe operating and maintenance procedures
as detailed in this manual.
Do NOT allow persons below the age of 16 to operate the chipper. Additionally, local regulations may restrict the age of
the operator.
Do NOT allow persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge to
operate the machine.
Towing safety
Rotate the discharge chute to face the opposite direction of the towing vehicle before towing and lock into position
Connect tow coupling to the towing vehicle (check the ball dimensions are the same as the coupling)
Connect safety chain with shackle
Plug in lights and check they are operational
Check wheel nuts periodically to make sure they are secure
Ensure the jockey wheel is in the up position and locked away during travel
Ensure that the machine is towed in accordance with local trailer transport regulations
Identifying hazards and risks
Identify hazards and risks and take preventative steps to avoid accidents and minimise risk. Possible hazards include, but are not
limited to, moving parts, thrown objects, weight of chipper and components, and the operating environment.
Below is a list of hazards and actions required to prevent injury.
Hazard
Risk
Corrective action
Dust
Injury or irritation of the
eyes
Respiratory irritation
Wear safety glasses
Process freshly cut materials and/or wear a dust mask
Exhaust Fumes
Respiratory irritation
Place the chipper in a manner that the operator is not
exposed to direct exhaust fumes
Hot Exhaust
Heat burns
Keep bare hands and other body parts a safe distance away
from hot exhaust
Fire
Heat burns
Clear any build-up of chipping debris around the engine and
exhaust regularly
Belt Drive
Skin pinching and/or
abrasions
Ensure that the belt guard is in place, and keep away from
the belt and its guarding
Cutting rotor and knives
Pinching, crushing, cutting,
severing
Keep your face and body out of the inlet chute
Do NOT extend hands/arms past the rubber flap
Use a stick to push materials into the inlet chute
Do NOT push the stick beyond the guard flap
Sound
Damage to hearing
Always wear hearing protection when operating the
machinery

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Discharge material
Eye injury, minor cuts
Always wear safety glasses when operating the machinery
Do NOT put any body part in front of the outlet
chute
Do NOT put the machinery in a place where the
outlet chute is directed on a hard surface
Feeding material
Cuts and scrapes
Wear safety gloves
Wear tight fitting long sleeves and pants to cover bare skin
when operating the machinery
Weight of the chipper
Straining, crushing
Place the machinery on firm level ground
Do NOT attempt to move the machinery up/down
slopes unless is attached to a towing vehicle
Petrol, oil, grease
Poisoning, skin irritation,
harmful vapours
Take care when handling petrol, oil and grease
Wash skin if contaminated with petrol, oil or grease
Do NOT refuel the chipper in enclosed areas
Operation
The chipper is self-feeding and has a large inlet opening. It can process:
•Prunings, stalks, vines, leaves, roots and vegetable matter, paper and cardboard
•Freshly cut material is better to process than dry material
•Maximum capacity is 130 mm diameter branches
It is helpful (but not required) to keep a wooden stick handy, approx. 60 mm diameter x 600 mm long for:
•Pushing in short, brushy and very leafy materials
•Keeping the inlet chute clear
Safe setup procedure
Before you start:
Ensure the chipper is positioned in an open area and on firm level ground.
Ensure that the outlet chute is discharged onto soft ground (e.g. grass)
Do NOT allow the outlet chute to discharge chip onto hard surfaces (such as a paved or gravel surface)
Ejected material can rebound and cause injury
Keep children, pets, and spectators clear of the work area at all times
Do NOT operate the chipper where there is a hazard to onlookers
Do NOT allow any person under the age of 16 to operate the chipper
Check:
That all screws, nuts, bolts, and other fasteners are properly secured
That all chipper components are in place and in good condition
If any parts are worn or damaged, contact Hansa for replacements
That fuel and engine oil levels are above the minimum levels
That the fuel cap is secured and there is no fuel leaking from the tank
That the inlet chute and housing are clear of any leftover material
That all labels are in good condition and easily legible
Replace damaged or unreadable labels
View photos of labels in the ‘Decals’ section
Refuelling:
Take extra care in handling fuels
They are flammable and vapors are explosive
Use only an approved fuel container
Always replace and securely tighten fuel cap after refuelling
Allow engine to cool down before refuelling
Do NOT smoke when using or refuelling the chipper
Never remove fuel cap or add fuel with the engine running

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Never refuel the chipper indoors
Never store the chipper or fuel container inside where there is an open flame, such as a water heater
If fuel is spilled, do not attempt to start the engine. Wipe up the spilled fuel, and move the chipper away from
the area of spillage before starting
Safe operating procedure
Wear safety equipment: Safety glasses and earmuffs must be worn at
all times
Wear work gloves: Wearing work gloves is optional but highly
recommended - ensure that the gloves fit tightly
Tie long hair up
Long hair could be pulled into the chipper
Wear clothes that sit tightly
Avoid scarves and any items that can get caught in the chipper
Keep your face and body away from the inlet chute
Stand clear of the discharge zone, even when no material is being fed into the machine
Place the chipper on even ground and direct the outlet chute onto soft ground
Ensure the exhaust is pointing away from the working area and downwind from the operator and onlookers
Keep proper balance and footing at all times and stand at the same level as the chipper
Do NOT overreach
Do NOT run near the machine
Feed only freshly cut material into the chipper
Do NOT feed in materials covered in gravel, stones and dirt as this can rebound, injure the operator and damage
the machinery
Prune to a size that suits the chipper’s capabilities
Pre-cut side branches
Branches will ‘self-feed’ more efficiently
Keep the engine clean of debris and other accumulations
This prevents damage to the engine or possible fire
Feed limbs and branches through butt end first, leaving the foliage on
This helps guide the limb down the inlet chute
It reduces spinning and the occurrence of ejection of small pieces back up the inlet chute
Hold larger branches back and feed the chipper with care until you are familiar with its capacity
The engine will slow down or stall if the branch is too large
Feed longer pieces together with short stubby pieces
Feed soft materials intermittently with branches
The wood chips tend to clean out any soft residue left in the chipper
The chipper can clog up with soft, wet or fibrous materials
Keep the outlet free of blockage
If a blockage occurs, turn the engine off and wait for rotor to stop spinning. Open the outlet chute and remove
material until the outlet chute is clear
As the discharge material piles up
Move the chipper to direct the outlet chute away from the pile, or move the processed material
to avoid blocking
Turn off the engine whenever you leave the work area
Run the chipper in an enclosed area
Exhaust fumes contain carbon monoxide which is poisonous, colourless, odourless, and tasteless
Operate the chipper wearing loose clothing and untied long hair
Stand at a higher level than the base of the chipper when feeding material into it
Process old materials such as dried wooden branches
They get very hard and springy when dried out
DO:
DO NOT: