Harbor Freight Tools 3514 User manual

RIDE-ON ELECTRIC MOTORCYCLE TOY
Model 03514 Model 92927
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit ourWeb site at:http://www.harborfreight.com
Copyright©2005 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
®
RED BLACK

SKU 03514/92927 For technical questions, please call 1-800-444-3353. Page 2
PRODUCT SPECIFICATIONS
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions,assembly,
operating, inspection, maintenance and cleaning procedures, and parts list. Keep
your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep this manual and invoice in a safe and dry place for future reference.
GENERAL SAFETY WARNINGS AND PRECAUTIONS
1. DRESS SAFELY. MAKE SURE THAT CHILDREN ALWAYS WEAR LOCAL,
STATE, AND FEDERALLY APPROVED SAFETY HELMET, ELBOW/KNEE
PADS, AND SAFETY CLOTHING WHEN OPERATING THIS PRODUCT. Do not
allowchildrentowearlooseclothingor jewelry,astheycanbecomecaughtinmoving
parts. Wear a protective hair covering to prevent long hair from becoming caught in
moving parts.
2. STAY ALERT. Make sure the user is watching what he/she is doing at all times.
Adult should be present at all times. Use common sense. Do not allow this product
to be used when child is tired or distracted .
Item Description
Recommended Age Limits For Children Ages 5 To 7 Years
Recommended
Seating Capacity One Person
Maximum Load Capacity 66 Pounds (Dead Weight)
Electric Adapter Transformer Input: 120 VAC, 60 Hz
Output: 6 VDC
Battery 6 VDC Rechargeable
Initial Charge Time: 10 To 12 Hours
Subsequent Charge Times: Under 15 Hours
Quantity: 1
Fuse Type Thermal: Automatic Shut Down/Reset
Speed 1.6 MPH Forward (2.5 KM/Hr.)
1.6 MPH Reverse (2.5 KM/Hr.)
Weight 16.0 Pounds
IMPORTANT
BEFORE OPERATION,THE NEGATIVETERMINAL OFTHE BATTERY
MUST BE PROPERLY CONNECTED.
SEE ASSEMBLY INSTRUCTIONS ON PAGE 7 FOR DETAILS.

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3. CHECK FOR DAMAGED PARTS. Before allowingthisproduct tobe used,carefully
check that it will operate properly and perform its intended function. Check for
damagedpartsandanyotherconditions thatmayaffecttheoperationofthisproduct.
Replace or repair damaged or worn parts immediately.
4. REPLACEMENT PARTS AND ACCESSORIES:When servicing,use onlyidentical
replacement parts.
5. MAINTAINTHIS PRODUCTWITH CARE. Keepthis product cleananddryforbetter
andsafer performance.
6. MAINTENANCE: For your safety, service and maintenance should be performed
regularly by a qualified technician.
7. THERE ARE CERTAIN APPLICATIONS FOR WHICH THIS PRODUCT WAS
DESIGNED. Itwillperformbetterandmoresafelyattherateforwhich itwasintended.
Donot modifythisproduct, anddonot usethisproduct forapurpose forwhichit was
not intended.
8. WARNING: The warnings, precautions, and instructions discussed in this manual
cannot cover all possible conditions and situations that may occur. The operator
must understand that common sense and caution are factors, which cannot be built
into this product, but must be supplied by the operator.
SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS
1. THIS PRODUCT SHOULD BE ASSEMBLED ONLY BY AN ADULT, AND
OPERATED ONLY UNDER ADULT SUPERVISION.
2. THE RECOMMENDED AGE LIMITS FOR THIS PRODUCT ARE AGES 5 TO 7
YEARS.
3. DO NOT EXCEED THE MAXIMUM LOAD CAPACITY (66 POUNDS) FOR THIS
PRODUCT. This product is designed only for one rider. Do not allow passengers
on this product. Do not allow product to be jumped on.
4. MAINTAIN A SAFE PLAY ENVIRONMENT. Keep the play area well lit. Make sure
there is adequate surrounding space in which to play. Always keep the play area
free of obstructions, trash, and other debris. Use this product only on open, flat,
terrain. Avoid wet or sandy areas. Do not attempt to use this product on steep
inclines. Use this product only on private property. Avoid sidewalks, alleys, streets,
and other potentially dangerous public areas. Obey all local, state, and federal
laws regarding the use of this product in public areas.
5. NEVER STAND ONTHIS PRODUCT. Serious injury could result if the Motorcycle
is tipped.
6. ALWAYS KEEP HANDS, FINGERS, AND FEET, AWAY FROM THE MOVING
PARTS OF THIS PRODUCT.

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6VOLT DC
ADAPTERTRANSFORMER (10)
3-PRONG ADAPTER PLUG
(NOT INCLUDED)
GROUNDED, 120 VOLT AC
ELECTRICAL OUTLET
FIGURE A
9. REDUCE THE RISK OF ACCIDENTAL STARTING. Make sure the Motorcycle’s
Throttle Pedal (2) is in the “UP/OFF” position before plugging the 6 Volt DC
AdapterTransformer into a grounded, 3-hole, 120Volt, electrical outlet.
10. DO NOT ABUSE THE 6 VOLT DC ADAPTER TRANSFORMER CORD
(10). Do not use the Cord to pull its Plug from an electrical power outlet. Keep the
Cord away from heat, oil, sharp edges, and moving parts. Route the Cord safely.
Do not route the Cord where it can be walked on or tripped over. Replace a
damaged Cord immediately.
11. IF AN ELECTRICAL EXTENSION CORD (not included) IS USEDWHEN
CHARGING THIS PRODUCT, MAKE SURETO USE ONLY UL APPROVED
CORDS HAVING THE CORRECT GAUGE AND LENGTH.
(See Figure B, next page.)
12. PROPER BATTERY CARE: Battery (9) leakage may occur under extreme usage
or temperature conditions. Never allow children to handle the 6 Volt DC Battery
for this product. If Battery fluid comes in contact with skin, wash with
7. DO NOT ATTEMPT TO REMOVE DEBRIS OR FOREIGN MATERIAL CAUGHT
IN THE MOVING PARTS OF THIS PRODUCT WHILE THE MOTORCYCLE’S
THROTTLE PEDAL (2) IS INTHE“ON/DOWN”POSITION. Release pressure on
theThrottle Pedal to turn off and stop the Motorcycle.
8. GROUNDTHE ELECTRIC ADAPTERTRANSFORMER OFTHIS PRODUCT. The
6Volt DC AdapterTransformer (10) for this product is equipped with a 2-Prong Plug
andrequires theuseof agrounded,3-ProngAdapter Plug(not included). Tocomply
with the National Electric Code, and to provide additional protection from the risk of
electrical shock,thisproduct shouldonlybeconnected toa120Volt,3-holeelectrical
outlet that is protected by a Ground Fault Circuit Interrupter (GFCI). (See Figure
A.)

SKU 03514/92927 For technical questions, please call 1-800-444-3353. Page 5
soapandwaterandrinsewithlemon juice andvinegar. Ifthefluidcomesinto contact
withthe eyes,flush withwaterforseveralminutes andcontact adoctorimmediately.
Neverburn theBattery,as itcan explode ina fire. Do not chargethe Motorcyclewith
aleakingBattery. Onlya qualified technicianshouldreplaceor perform maintenance
on the Battery. Contact local solid waste authorities for instructions on correct
disposal or recycling of the Battery.
13. THE INITIAL CHARGING TIME FOR THE BATTERY IS 10 TO 12 HOURS. The
Battery (9) for this product has been partially charged by the manufacturer, and
therefore requires an initial charging time of only 10 to 12 hours. Do not exceed 12
hours initial charging time. THEREAFTER, each subsequent charging time for the
Battery may take up to 15 HOURS. Do not exceed 15 hours for any subsequent
charging of the Battery.
14. BEFORE OPERATING, START THE MOTORCYCLE AND CHECK FOR
EXCESSIVELY LOOSE PARTS OR MACHINE VIBRATION. If this is found, turn
off the Motorcycle and correct the problem before operating.
15. ALWAYS HAVE CHILDREN WEAR LOCAL, STATE, AND FEDERALLY
APPROVED SAFETY HELMET,ELBOW/KNEE PADS,AND SAFETY CLOTHING
WHEN OPERATING THIS PRODUCT.
16. TO AVOID ACCIDENTAL INJURY, INSTRUCT USERS TO AVOID MAKING
SUDDEN STARTS, STOPS,ANDTURNS. DO NOT ALLOWTHIS PRODUCTTO
BE USED ON STEEP INCLINES, WET, OR SANDY AREAS.
17. ALWAYS MAKE SURETHETHROTTLE PEDAL (2) IS IN ITS“UP/OFF”POSITION
BEFORE PERFORMING ANY INSPECTING, ADJUSTING, MAINTAINING, OR
CLEANING PROCEDURES.
18. THIS PRODUCT IS EQUIPPED WITH AN AUTOMATIC SHUTDOWN DEVICE.
During overload or improper operation, the Motorcycle will automatically shutdown
forapproximately15to20 seconds. After this period, theMotorcyclemaybestarted
again.
REQUIRED MINIMUM EXTENSION CORD GAUGE – 120 VOLT
NAMEPLATE
AMPERES
(
At Full Load
)
EXTENSION CORD LENGTH
0 - 25
Feet 25 - 50 Feet 50 -100 Feet 100 – 150 Feet 150– 200 Feet
0 - 5 16 16 16 12 12
5.1 - 8 16 16 14 10 -
8.1 - 12 14 14 12 - -
12.1 - 15 12 12 10 - -
15.1 - 20 10 10 10 - -
FIGURE B

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19. WARNING: People with pacemakers should consult their physician(s) before
being around this product. Operation of electrical equipment in close proximity to
a heart pacemaker could cause interference or failure of the pacemaker.
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts List (page 11) are
included. Ifanyparts aremissingor broken,pleasecall Harbor FreightTools atthe number
shown on the cover of this manual as soon as possible.
PRODUCT FEATURES
NOTE: The supervising adult must make sure the child is taught and thoroughly
understands the following procedures before the child is allowed to ride the
Motorcycle.
The Instrument Panel:
1. The Instrument Panel (1) consists of a Forward/Reverse Switchand a Horn
Button. (See Figure C, next page.)
2. Make sure the Motorcycle is at a complete stop prior to depressing the Forward/
Reverse Switch. Do not attempt to change directions while the Motorcycle is
in motion. (See Figure C.)
3. The Motorcycle’s Horn operates by simply pressing the Horn Button.
TheThrottle Pedal:
1. TheThrottle Pedal (2) turns the Motorcycle on and off. To turn on the Motorcycle,
step on and keep theThrottle Pedal in its “DOWN/ON” position. TheThrottle
Pedal features an automatic breaking mechanism and will turn off the Motorcycle
when downward pressure is released and the Throttle Pedal is in its “UP/OFF”
position. (See Figure C.)
The Head Light AndTail Light:
1. The Motorcycle features one Head Light (3) and one Tail Light, (4) both of which
automatically turn on when stepping on the Throttle Pedal. When the vehicle
goes forward the head light turns on and when the vehicle goes backward, the tail
light turns on. Once pressure on theThrottle Pedal (2) is released, the head light
and tail light will automatically turn off.

SKU 03514/92927 For technical questions, please call 1-800-444-3353. Page 7
FIGURE C
ASSEMBLY INSTRUCTIONS
CAUTION: THIS PRODUCT SHOULD BE ASSEMBLED ONLY BY AN ADULT.
To ConnectThe Front End ChassisToThe Frame:
1. With assistance, raise and hold the front end of the Motorcycle off the ground.
2. Align the two mounting holes in the Front End Chassis (11) with the mounting hole
intheFrame(12). ThensecuretheFrontEndChas-
sis to the Frame, using one Bolt (13) and one Nut
(14). (See Figure D, next page.)
3. While making certain that the Throttle Pedal (2) is
not depressed, remove the 2 screws holding the
battery cover on. Move the cover slightly aside.
The negative terminal is left disconnected to pre-
vent the unit from operating during shipment.
Reconnect the negative battery wire, shown right.
4. Then, connect the Battery Supply Wire (15) to the
Wiring Harness (16). (See Figure D.)
TAIL LIGHT (4)
SEAT (5)
HANDLEBAR(6)
HEAD
LIGHT
(3)
WHEEL
(8)
THROTTLE PEDAL(2)
SAFETY
WHEEL
(7)
FORWARD SWITCH
REVERSE SWITCH
HORN BUTTON
PANEL
(1)
INSTRUMENT

SKU 03514/92927 For technical questions, please call 1-800-444-3353. Page 8
FIGURE D
BOLT (13)
FRONTEND
CHASSIS(11)
FRAME(12)
BATTERY
SUPPLYWIRE
(15)
WIRING
HARNESS
(16)
NUT(14)
To ChargeThe Battery:
1. THE INITIAL CHARGINGTIME FORTHE BATTERY IS 10TO 12 HOURS. The
Battery for this product has been partially charged by the manufacturer, and
therefore requires an initial charging time of only 10 to 12 hours. Do not exceed
12 hours initial charging time. THEREAFTER, each subsequent charging time for
the Battery may take up to 15 HOURS. Do not exceed 15 hours for any
subsequent charging of the Battery.
2. To charge the Battery (9), plug the 6Volt DC AdapterTransformer Output Line (10)
directly into the Charging Receptacle located on the side of the Battery. (See
Figures A, and E, next page.)
3. Plug the 6 Volt DC Adapter Transformer (10) into a grounded, 3-Hole, 120 Volt
electric outlet. (See Figure A.)
4. Follow the directions in Step #1 to fully charge the Battery (9).
5. When the charging process is completed, disconnect the 6 Volt DC Adapter
Transformer (10) from the grounded, 3-Hole, 120Volt electric outlet.
(See Figure A.)
6. Disconnect the 6Volt DC AdapterTransformer Output Line (10) from the Charging
Receptacle on the Battery (9). (See Figures A, and E.)

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OPERATING INSTRUCTIONS
1. CAUTION:The MotorcycleToy may easily tip over if not ridden properly.
Always make slow turns and avoid sharp turns.
2. Once seated on the Motorcycle Toy, select the desired speed direction (Forward
or Reverse) on the Instrument Panel (1). (See Figure C.)
3. Make sure to firmly grip and hold the Handle Bar (6) with both hands.
4. Then, step on theThrottle Pedal (2) to move the Motorcycle in the pre-selected
direction.
5. To turn off and stop the Motorcycle, release pressure on theThrottle Pedal (2).
6. NOTE: Make sure the Motorcycle is at a complete stop prior to depressing the
Forward/Reverse Switch. Do not attempt to change directions while the
Motorcycle is in motion or damage to the Motorcycle may occur.
(See Figure C.)
BATTERY (9)
FIGURE E

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INSPECTION, MAINTENANCE, AND CLEANING
1. NOTE: ALL INSPECTIONS, MAINTENANCE, AND CLEANING SHOULD BE
PERFORMED ONLY BY AN ADULT.
2. CAUTION: Always make sure theThrottle Pedal (2) is in its“UP/OFF”
position before performing any inspection, adjustments, maintenance, or
cleaning.
3. BEFORE EACH USE, inspect the general condition of the Motorcycle. Check for
loose screws, misalignment or binding of moving parts, cracked or broken parts,
damaged electrical wiring, and any other condition that may affect its safe
operation. If abnormal noise or vibration occurs, have the problem corrected
before further use. Do not use this product if it is damaged.
4. BATTERY REPLACEMENTS: For your personal safety, it is recommended that
only a qualified technician replace the 6Volt DC Battery (9).
5. DAILY: With a soft brush, cloth, or vacuum, remove all dirt and debris from the
Motorcycle. If necessary, a mild detergent may be used. Do not expose the
electrical system of this product to water or any other liquids.
PLEASE READ THE FOLLOWING CAREFULLY
THEMANUFACTURERAND/ORDISTRIBUTORHASPROVIDEDTHEPARTSLIST AND ASSEMBLY
DIAGRAMINTHISMANUAL AS AREFERENCETOOL ONLY. NEITHERTHEMANUFACTUREROR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER
THAT HEORSHEIS QUALIFIEDTOMAKEANY REPAIRSTOTHEPRODUCT, ORTHATHEOR SHE
IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THEBUYERASSUMESALLRISKANDLIABILITY ARISING OUTOFHISORHERREPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS
ORHER INSTALLATION OF REPLACEMENTPARTSTHERETO.
PARTS LIST
Part # Descri
p
tion Qt
y
. Part # Descri
p
tion Qt
y
.
1 Instrument Panel 1 10 12 Volt DC Ada
p
ter Transformer 1
2 Throttle Pedal 1 11 Front End Chassis 1
3 Head Li
g
ht 1 12 Frame 1
4 Tail Li
g
ht 1 13 Bolt 1
5 Seat 1 14 Nut 1
6 Handle Bar 1 15 Batter
y
Su
pp
l
y
Wire 1
7 Safet
y
Wheel 1 16 Wirin
g
Harness 1
8 Wheel 2
9 Batter
y
1
NOTE: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.