Harken 1567 User manual

2
1
3
5
4
6
INSTRUCTIONS
1567/1643 Stand-Up Toggles
Fits Midrange Cars: 1624/1625/1628/1629/T27 Series
Parts List
Strictly follow all instructions to avoid an accident, damage
to your vessel, personal injury or death. For additional safety
information see www.harken.com/manuals.
N15W24983 Bluemound Rd • Pewaukee, WI 53072-4974 USA.
Tel: [phone] • Fax: [phone]
Web: harken.com • Email: [email protected]
1567 - use on cars with car mounted control blocks.
1643 - has ears to attach control blocks to toggle.
1567 1643
1567, 1643 Midrange stand-up toggles fit these Harken blocks:
Mainsheet Blocks Size and Configurations Pin diameter
Element*
45 mm singles, fiddles, doubles, triples 6 mm 1/4"
60 mm singles, fiddles 6 mm 1/4"
60 mm doubles, triples 8 mm 5/16"
Carbo 75 mm singles, fiddles 6 mm 1/4"
75 mm doubles, triples 8 mm 5/16"
Classic Small Boat 3" single, fiddle 6 mm 1/4"
Midrange All configurations 8 mm 5/16"
Black Magic 57 mm single 6 mm 1/4"
57 mm doubles, triples 8 mm 5/16"
*1561 and 1638 toggles have increased spacing to fit Element block swivel posts. Element
blocks do not fit toggles supplied before 2019.
Mainsheet block
pin diameter
Control Blocks - 1643 End Controls Purchase
2650 - Deadend on end control 1631, E2730 2:1
2650 - Deadend on block 1632, 1633, E2740, E2746 3:1
342/2638 - Deadend on control 1632, 1633, E2750, E2756 4:1
These are a sample of combinations. Other combinations are available.
1567
1 Toggle with elastomer stand-up assembled
2 Large cotter pin HFS181
3 8 mm (5/16") clevis pin H-80166
4 Bushing - 6 mm (1/4") (2) H-80167
5 6 mm (1/4") clevis pin H-80165
6 Replacement set screws (2) HFS971
Elastomer replacement MP-1838

4. Install one (1) plastic set
screw so it is flush with
top of car.
Install Toggle on Car
Tools
•Small slotted screwdriver
•Icepick
•Phillips screwdriver
1. Remove control blocks
or swivel ears on wind-
ward assembly.
2. Remove two (2) plastic
set screws located on top
of car.
5. Insert stand-up device so
large flat end of rubber is
up. Press down and push
pivot pin into place.
6. Secure with set screw or
swivel ear screw. Assemble
control blocks using blue
Loctite®on screws.
Note: Use Loctite on stainless
screws only. Do not use on
plastic set screws.
1643
1 Toggle with elastomer stand-up assembled
2 Large cotter pin HFS181
3 8 mm (5/16") clevis pin H-80166
4 Bushing - 6 mm (1/4") (2) H-80167
5 6 mm (1/4") clevis pin H-80165
6 Split rings (2) MS-002
7 5 mm (3/16") clevis pins (2) H-35241A
8 Replacement set screws (2) HFS971
Elastomer replacement MP-1838
Parts List (continued)
2
1
3
45
67
8
3. Use icepick to push pivot
pin to one side. Remove
shackle.

Install Mainsheet Block on Toggle
Tools
• 2 small slotted screwdrivers
(Used for 6 mm (1/4") clevis
pin only)
• Needle-nose pliers
8 mm (5/16") clevis pin
1. Remove block shackle.
Insert block.
2. Insert 8 mm (5/16")
clevis pin through toggle.
Install Control Blocks on 1643 Toggle
Use 5 mm (3/16") clevis pins
1. Place block headpost
between tangs.
Note: If you are using
double control blocks,
add the U-Lock to align
blocks and keep them
from swiveling.
Both clevis pins
Secure with cotter pin as
shown.
6 mm (1/4" ) clevis pin
1. Load plastic bushings
from inside toggle.
Tip: Slip small screwdriver
into hole and use it as a
guide to insert SS bushing.
2. Slip 6 mm (1/4") clevis pin
through toggle and secure
with small cotter pin.

Replacing Elastomer Stand-Up Device
5261.W 11/18
1. Remove stainless toggle from
car.
2. Use pliers to squeeze circular
base of stand-up device; work
device up and out the side.
3. Install replacement piece
by squeezing circular base of
stand-up device and inserting
it from side of toggle.
IMPORTANT! Make sure
toggle and elastomer
are right side up. Refer to
"Harken" on side of toggle.
Note: Do not use pliers to
squeeze new stand-up device
while installing. This will
damage part.
Tip: Use soap on circular
portion of stand-up device to
ease installation.
Warranty
Top
2. Install the pins and split
rings. Separate end of
ring and spin completely
in place like a key ring.
Install Control Blocks on 1643 Toggle (continued)
Detergent
Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean
car by squirting a detergent/water solution into center openings. Roll car back
and forth to distribute evenly then flush bearings with fresh water.
Do not use spray lubricants because ball bearings may skid, not roll. Apply
one to two drops of McLube®OneDrop™to ball contact surfaces of track. Roll
car back and forth through OneDrop several times to distribute onto bearings.
Wipe remaining OneDrop off track. OneDrop is preferred but you can also use
one to two drops of a light machine oil; too much oil attracts dirt.
Track: Clean with detergent and water.
Important! Exposure to some teak cleaners and other caustic solutions can
result in discoloration of part and is not covered under the Harken warranty.
Maintenance
Inspection
Frequently inspect shackles and control block fittings for signs of fatigue and replace
as necessary. Make sure every installation includes Harken track end stops. Arrange
control tackle so cars do not hit end stops under load.
For additional safety, maintenance and warranty information see
www.harken.com/manuals or the Harken catalog.
Loctite is a trademark of Henkel AG & Company KGaA.
McLube is a registered trademark of McGee Industries, Inc.
OneDrop is a trademark of McLube®, a Division of McGee