Harken 1130 Operating instructions

User and maintenance manual Winch 1130 –Mod.0 1
Winch 1130
Self-Tailing, Top-Cleat
USER AND MAINTENANCE MANUAL
MOD.0

User and maintenance manual Winch 1130 –Mod.0 2
INDEX
1. Glossary....................................................................................................................................... 4
2. Symbols ....................................................................................................................................... 4
3. Safety information....................................................................................................................... 5
4. General advice............................................................................................................................. 6
5. Harken®limited Worldwide warranty ......................................................................................... 6
6. Product information.................................................................................................................... 7
7. Product identification.................................................................................................................. 8
7.1 Speed............................................................................................................................................. 8
7.2 Maximum Working Load (MWL) ................................................................................................... 9
7.3 Versions......................................................................................................................................... 9
7.4 Materials...................................................................................................................................... 10
7.5 Available finishing versions ......................................................................................................... 11
7.6 Weights........................................................................................................................................ 11
7.7 Handling rotation ........................................................................................................................ 12
7.8 Rope diameter............................................................................................................................. 12
7.9 1st speed sensor kit..................................................................................................................... 12
8. Product composition ................................................................................................................. 13
9. Winch Outline............................................................................................................................ 15
10. Technical characteristics ........................................................................................................... 16
11. Motorization.............................................................................................................................. 17
11.1 Operating first speed on a motor driven winch........................................................................ 17
11.2 Operating second speed on a motor driven winch................................................................... 18
11.3 Operating third speed on a motor driven winch....................................................................... 18
11.4 Hydraulic equipment (HY) ......................................................................................................... 19
11.5 Hydraulic system diagram......................................................................................................... 20
11.6 Electric equipment (EL) ............................................................................................................. 22
11.7 Electric system diagram (24V, 48V DC) ..................................................................................... 22
12. Installation................................................................................................................................. 25
12.1 Winch positioning...................................................................................................................... 27
12.2 Winch lifting and handling ........................................................................................................ 28
12.3 Slings –characteristics.............................................................................................................. 29
12.3 Installation procedure............................................................................................................... 30
13. Installation with first speed sensor........................................................................................... 33

User and maintenance manual Winch 1130 –Mod.0 3
14. Rope positioning........................................................................................................................ 34
15. Cleaning and maintenance........................................................................................................ 36
15.1 Internal maintenance procedure .............................................................................................. 37
15.1.1 Maintenance products ........................................................................................................... 37
14.2 Tools .......................................................................................................................................... 39
14.3 Disassemble procedure –Winch 1130 ST ................................................................................. 39
16. Assembling ................................................................................................................................ 52
15.1 Marking ..................................................................................................................................... 52
17. Troubleshooting ........................................................................................................................ 53
18. Ordering spare parts ................................................................................................................. 54
19. Contact us.................................................................................................................................. 54

User and maintenance manual Winch 1130 –Mod.0 4
1. Glossary
-Intended use: specific and proper use of the winch for which it is designed
-Improper use: use of the device in a different way from that indicated in the instructions
for use specified in this manual
-Qualified operator: person who has attended specialisation and training about the use of
the winch
-User: person who uses the winch regularly
-Maximum working load (MWL): maximum value of the load the winch can bear
2. Symbols
WARNING!
This denotes the existence of the potential danger, which could cause injury or
damage if the information or instructions are not followed
NOTE!
This denotes important information concerning the device

User and maintenance manual Winch 1130 –Mod.0 5
3. Safety information
WARNING! Read this manual carefully and fully understood before using the
system to avoid personal injury or property damage during system operation.
-This manual is an integral part of the device and aims to provide all the
information needed for its safe and correct use and for proper maintenance.
-This manual gives technical information on winch installation and maintenance.
-This information is destined exclusively for qualified operators.
-Installation of the winch by personnel who are not experts may cause serious
damage to users and those in the proximity of the winch.
-Install and use the winch only as described in the technical information supplied.
-Improper use can cause severe harms to users, equipment and the boat.
-Never substitute any winch part with one that is not original. Even though they
look similar and are both made by Harken®, the non-original part may not be
suitable and the warranty will be invalidated.
-Modifications carried out by the user, without explicit written authorization from
the manufacturer, will invalidate the warranty and relieve the manufacturer of any
responsibility for damage caused by the defective product
-Failure to install the winch will void the warranty of the device itself and the
Harken®product to which it is connected.
-Refer to the warranty on the web site www.harken.com.
-Do not apply to the winch loads greater than the MWL (Maximum Working Load).
-If the winch is powered by an electric motor, make sure the power is switched off
before installing or carrying out maintenance on the winch.
-If the winch is powered by a hydraulic motor, do not operate the hydraulic motor
during installation or maintenance.
-Do not let the oil in the system come into contact with your eyes or skin. Harken®
cannot be responsible for damage or injury resulting from unsafe product use,
lack of maintenance or incorrect product and /or system installation or operation.
-Wear suitable clothing when using the winch, to avoid loose ends of fabric
becoming entangled in the winch.
-Periodical maintenance must be carried out regularly as specified in the chapter
on Maintenance. In case of doubt, contact Harken Tech Service.
-This manual is available only in English. If you do not fully understand the English
language, do not carry out the operations described in this Manual. For any
doubts, questions or comments contact the Harken distributors nearest to you,
Special Project assistance, or contact the Harken Italy Technical Service by e-
mail: [e-mail]
-See www.harken.com for additional safety information.

User and maintenance manual Winch 1130 –Mod.0 6
4. General advice
Intended use
The Harken winches are designed and manufactured for a use on sailing boats to control
ropes, halyards and related sail and rig systems. For any other usage, contact the Harken
Italy Technical Service by e-mail: [e-mail]
Improper use
- The Harken winch must not be used for purposes different from those outlined in ‘Intended
use’ chapter, or for purposes not mentioned in this manual or different from those mentioned.
- The Harken winch must not be used if unauthorized modifications or interventions have
been carried out.
- Do not use the winch for hauling, mooring the boat or weighing the anchor.
- Do not wind line turn around the base of the winch drum.
- Do not use the winch to divert a line (cross-sheeting).
5. Harken®limited Worldwide warranty
The Harken Winch is covered by a warranty: if during the warranty period the winch proves
defective or suffers breakages, as indicated in the warranty, the manufacturer, after checking
the device, will repair or replace the defective components.
NOTE!
Refer to the Harken®Limited Worldwide Warranty in the Harken Catalogue and
on the website www.harken.com

User and maintenance manual Winch 1130 –Mod.0 7
6. Product information
Winch 1130 is designed with a special care to the regatta’s needs, but it may be effectively
employed on cruiser yachts and used to trim and hoist sails.
It’s produced in the Self-Tailing version (ST) and Top-Cleat version (TC).
It’s supplied with 3 speeds and, optionally if chosen by the customer, with a fourth gear.
Winch 1130 can be operated differently:
-manually, by winch handle
-by an under-deck transmission (Coffee Grinder)
-by an electric motor or a hydraulic motor
When motorized, Winch 1130 is equipped with the main motor (electric or hydraulic),
installed along the central axle of the winch: its actioning allows Winch 1130 to haul rope and
wrap it around the drum (for use of the winch, see the ‘Use’ chapter of this manual).
Winch 1130 can be produced with a base sheave. This configuration is particularly useful on
boats fitted with a reduced number of winches, for example easy sailing yachts. It can be
used to feed a line to another winch.

User and maintenance manual Winch 1130 –Mod.0 8
Legend
Reduction:
1R = 1st reduced speed
Top version:
ST = Self-Tailing
TC= Top Cleat
Materials:
A = Aluminum
G = Grey Aluminum
C = Carbon (not available for drums)
K = Ceramic coating
Base options:
BS = Base sheave
Handling rotation:
Omitted = Right Hand
LH = Left Hand
Motorization:
HY = Hydraulic
EL = Electric
7. Product identification
The product identification is based on the Winch composition and technical functions:
7.1 Speed
Each speed of Winch 1130 is used for different load performances.
First speed is used to recover a lot of line with very low loads.
Second speed recovers a fair amount of line with medium loads.
Third speed provides the slowest speed but allows higher loads to recover small amounts of
line.
Product
Size
Speed
Top
version
Materials
Base
option
Handling
rotation
Motorization
Winch
1130
.3/.4
ST/TC
Base
Drum
Top
BS
Right /Left
hand
Hydraulic/
Electric
Top
Drum
Skirt

User and maintenance manual Winch 1130 –Mod.0 9
7.2 Maximum Working Load (MWL)
Winch 1130 is designed to put a maximum working load (MWL) of 9000Kg.
WARNING!
Subjecting the winch to loads above the Maximum Working Load can cause the
winch to fail or pull off the deck suddenly and unexpectedly during high loads
causing severe injury or death.
7.3 Versions
Self-Tailing
Top-Cleat

User and maintenance manual Winch 1130 –Mod.0 10
7.4 Materials
Grey aluminum
Aluminum
Carbon
Top versions
Skirt versions
Drum versions
Aluminum
Ceramic
Grey aluminum
Grey aluminum
Aluminum
Carbon

User and maintenance manual Winch 1130 –Mod.0 11
7.5 Available finishing versions
NOTE!
If other versions are required, contact Harken Customer Service at
highprofileyachtse[email protected]
7.6 Weights
All weights are referred in [Kg]
NOTE!
Weights above refer to the Winch without the motorization and without riser or
base sheave.
For the complete weights, refer to the ‘Winch 1130 Outline’ document available
on request from the Harken Italy Tech Service at [email protected].
Version
Skirt
Drum
Top
ST version
TC version
CAC
Carbon
Aluminum
Carbon


AAA
Aluminum
Aluminum
Aluminum


AAC
Aluminum
Aluminum
Carbon


CAA
Carbon
Aluminum
Aluminum


GGG
Grey
Aluminum
Grey
Aluminum
Grey
Aluminum


CGG
Carbon
Grey
Aluminum
Grey
Aluminum


CKC
Carbon
Ceramic
Carbon


Version
1130.3 ST EL/HY
1130.3 1R ST EL/HY
1130.3 TC EL/HY
CAC
40.5
42
-
AAA
44
45.5
36.8
AAC
42
42
-
CAA
42
-
35.5
GGG
44
45.5
-
CGG
42
-
-
CKC
40.5
-
-

User and maintenance manual Winch 1130 –Mod.0 12
7.7 Handling rotation
NOTE!
Winch 1130 is available in the right-hand version and in the left-hand version.
In the right-hand winch, drum rotates clockwise; in the left-hand winch, drum
rotates counterclockwise.
7.8 Rope diameter
WARNING!
For safety and correct performances, use ropes of the diameters indicated below.
NOTE!
Harken Self-Tailing winches have jaws preloaded with springs that adapt
automatically to the following rope diameters range: 16-22mm.
7.9 1st speed sensor kit
NOTE!
A kit to detect when the first gear selector is engaged is available. Please contact
the Harken distributor nearest to you, Special Project assistance, or contact the
Harken Italy Technical Service by e-mail: techse[email protected] for further
information.
Right-hand
Left-hand (LH)

User and maintenance manual Winch 1130 –Mod.0 13
8. Product composition
Winch 1130 ST is composed by the following groups:

User and maintenance manual Winch 1130 –Mod.0 14
Winch 1130 TC is composed by the following groups:

User and maintenance manual Winch 1130 –Mod.0 15
9. Winch Outline
NOTE!
The following dimensions refer to EL/HY Winch (all material versions).
All dimensions are in [mm]
ST version
TC version

User and maintenance manual Winch 1130 –Mod.0 16
NOTE!
For dimensions of Motors, Base Sheaves versions and Riser Ring versions,
please refer to the ‘Winch 1130 Outline’ document.
10. Technical characteristics
Gear ratios and Power ratios –1st direct gear
Gear ratios and Power ratios –1st reduced gear
NOTE!
The theoretical power ratio is calculated without taking account of friction.
Gear
Gear ratio
Power ratio
1st
1
1.6
2nd
10.8
16.9
3rd
55.2
86.5
Gear
Gear ratio
Power ratio
1st
2.6
4
2nd
10.8
16.9
3rd
55.2
86.5

User and maintenance manual Winch 1130 –Mod.0 17
11. Motorization
Motorized use
If the Winch 1130 is powered by a motor, it needs two commands.
11.1 Operating first speed on a motor driven winch
To operate first speed:
•Press manually the central button of the winch (the black button placed at the centre of the
stripper arm). If the button does not engage, turn the winch briefly to allow the mechanism to
engage.
•Press the first of the two commands mounted on the deck.
•The winch will operate at first speed (very fast but with little power), used to recover a lot of
line under little load, as after a tack.

User and maintenance manual Winch 1130 –Mod.0 18
11.2 Operating second speed on a motor driven winch
To operate second speed:
•Press manually the second of the two commands mounted on the deck.
•The button of the first speed of the winch will automatically disengage.
•The winch will operate at second speed (medium speed and medium power), used when
the load has increased but there is still a lot of line to recover.
11.3 Operating third speed on a motor driven winch
To operate third speed:
• Press again the first of the two commands mounted on the deck.
• The central button of the winch will remain in the disengaged position.
• The winch will operate at third speed (slow but very powerful).
This speed is particularly suitable when the load is very high and little line needs to be
recovered, as when trimming.

User and maintenance manual Winch 1130 –Mod.0 19
11.4 Hydraulic equipment (HY)
The hydraulic equipment includes the hydraulic motor for the main motorization, mounted in
correspondence of the central axle of the winch.
The hydraulic motor needs to be connected to a hydraulic circuit by two high pressure tubes
that are used for inlet and outlet, according to the direction in which the motor is running.
Motor also requires a third connection with a low-pressure tube for drainage, so that excess
oil can return to the system reservoir so as to avoid shortening the life of the motor.
The role of the motor is to make the drum revolve in two directions (clockwise for a right-
hand winch and anticlockwise for a left-hand winch), so as to allow the winch to operate at
the three speeds for which it was designed.
Hydraulically operated winches have a load capacity proportional to the working pressure of
the system, while the recovery speed of the winch is proportional to the oil flow.
The displacement values of the hydraulic vertical versions of the Winch 1130 are: 80cc,
100cc, 116cc, 160cc, 200cc and 211cc.

User and maintenance manual Winch 1130 –Mod.0 20
11.5 Hydraulic system diagram
The main motor can use both a closed centre valve, which is generally preferable, or an
open centre one.