Harken 40.2 ST EL Series Manual

40.2st
Two Speed Self-Tailing Winch
■Required Tools
Screwdriver
Plastic Head Hammer or Mallet
Small Knife
Brush
Rags
Solvent
Oil
Grease
■Parts List
008 Pawl
038 Pawl Spring
3502 Bearing Spacer
6143 Top Screw
6428 Screw
6669 Screw
26889 Cover Plate
27219 Ratchet Gear
27222 Gear Shaft
27535 Spindle
27536 Ratchet Gear
27537 Gear
27538 Gear
27560 Pawl Gear
27791 Plastic Washer
27908 Washer
27909 Cover Plate
28168 Red Line Ring
31759 Handle Socket
32534 Top Cap
37383 Springs Support
37541 Chrome Stripper Arm
37875 Center Stem
38597 Spring
38598 Upper Jaw
39126 Bronze Stripper Arm
703192 Bearing
726073 Bearing
938089 Aluminum Drum
938090 Chrome Drum
939127 Bronze Drum
■Suggested Service Kits
BK4512 10 008 Pawls
10 038 Springs
BK4513 100 ml Grease
When ordering parts, please include a
“B” before each number (i.e. B008).
Winch Parts
Installation
Service

■Installing Winch
Make sure mounting surface is flat.
Check sheet entry angle. Should be at least 8° (see drawing).
Open winch.
Position winch on deck with drive gear where sheet
enters winch drum. Mark holes.
Remove winch and drill holes.
Mount using five (5)
1
/
4
” (6 mm) flathead machine screws.
Apply bedding compound. Bolt winch to boat.
Clean excess bedding compound from base drain holes.
Lubricate and close winch.
■Minimum/Maximum Line Diameter
Harken winches feature spring-loaded self-tailing jaws which adjust
automatically to the following line sizes:
Minimum
5
/
16
” (8 mm)
Maximum
1
/
2
” (12 mm)
■Positioning Stripper Arm
Loosen top screw.
Remove handle socket.
Lift stripper arm and position as desired.
■Opening Winch
Remove top screw.
Lift off drum and stripper arm.
■Servicing Winch
Remove pawls and springs - service as below.
Remove bearing, gear shaft and gears.
To reach interior shaft bearing, winch must be removed from deck.
Clean all parts except 37383 and 38598 with rag and solvent.
Important: Use freshwater only on parts 37383 and 38598
Use brush to lubricate all moving parts lightly with grease.
Replace pawls and springs and lubricate lightly with oil.
Assemble and close winch.
■Servicing Pawls
Catch spring with knife and hold against pawl.
Lift out pawl.
Clean and check for wear.
Place spring against pawl with straight leg against pawl.
Hold spring closed and slip pawl into pawl socket.
Lubricate pawls using oil.
Service winch before the sailing season begins and once during.
Position drive gear where sheet
enters winch drum. Sheet entry angle must be at least 8°.
Clean all parts, except 37383 and
38598, with solvent.
Correct
Incorrect
If ratchet gear is mounted
backwards, winch will slip.
Use a brush to spread a light, even
coat of grease.
Use knife to free captive spring. Insert spring with straight leg
against pawl. Use oil for lubrication.
1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA • Tel: [phone] • Fax: [phone] • Web: harken.com • Email: [email protected]
Via Della Cerca, 12/14, 22070 Lurago Marinone, Como, Italy • Fax: [phone] • Tel: [phone] • Email: [email protected]
4562/2-99
Mounting
Servicing WinchServicing Pawls