Harken 42.2 Manual

42.2
Two Speed Winch
■Required Tools
Allen Wrench (6 mm)
Screwdriver
Plastic Head Hammer or Mallet
Small Knife
Brush
Rags
Solvent
Oil
Grease
■Parts List
008 Pawl
038 Pawl Spring
768 Thrust Washer
5064 Plastic Washer
6143 Top Screw
6144 Screw
6428 Screw
6431 Screw
27791 Plastic Washer
27804 Base
27805 Center Stem
27809 Drum Crown
27810 Spindle
27811 Pawl Gear
27812 Gear
27813 Ratchet Gear
27814 Pawl Gear
27815 Gear Shaft
27816 Gear Shaft
27817 Cover Plate
27819 Handle Socket
27820 Stem Cap
27908 Washer
28169 Red Line Ring
30653 Bearing Spacer
32523 Top Cap
726073 Bearing
737773 Bearing
927852 Aluminum Drum
927855 Chrome Drum
933348 Bronze Drum
■Suggested Service Kits
BK4512 10 008 Pawls
10 038 Springs
BK4513 100 ml Grease
When ordering parts, please include a
“B” before each number (i.e. B008).
Winch Parts
Installation
Service

■Installing Winch
Make sure mounting surface is flat
Check sheet entry angle. Should be at least 8° (see drawing)
Open winch
Position winch on deck with drive gear where sheet
enters winch drum and mark holes
Remove winch and drill holes
Mount using five (5) 5/16" (8 mm) flathead machine screws
Apply bedding compound and bolt winch to boat
Clean excess bedding compound from base drain holes
Lubricate and close winch
■Opening Winch
Remove top screw
Lift off drum
■Servicing Winch
Remove bearings from center stem
Remove allen screws holding center stem to base
Remove center stem carefully
Remove pawls and springs – service as below
Remove all bearings, gear shafts and gears
Clean all parts with rags and solvent
Use a brush to lubricate all gears, gear shafts, bearings,
teeth and all moving parts lightly with grease
Replace pawls and springs and lubricate lightly with oil
Reassemble and close winch
■Servicing Pawls
Catch spring with knife and hold against pawl
Lift out pawls
Clean and check for wear
Lubricate pawls using oil
Place spring against pawl with straight leg against pawl
Hold spring closed and slip pawl into pawl socket
Service winch before the sailing season begins and once during.
USA: 1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA • Tel: [phone] • Fax: [phone] • Web: harken.com • E-mail: [email protected]
ITALY: Via Della Cerca, 12/14, 22070 Lurago Marinone, Como, Italy • Fax: [phone] • Tel: [phone] • Web: harken.it •E-mail: [email protected]
4577/04-05
Position drive gear where sheet
enters winch drum. Sheet entry angle must be at least
8°.
Clean all parts with solvent.
If ratchet gear is mounted
backwards, winch will slip.
Use a brush to spread a light, even
coat of grease.
Use knife to free captive spring. Insert spring with straight leg
against pawl. Use oil for lubrication.
Mounting
Servicing WinchServicing Pawls
Correct
Incorrect