Harken Performa 60.2 STP EL/HY Manual

Powered Performa™Winch
60.2 STP EL/HY
Installation and Maintenance Manual
MRPW-D

2
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Index
Introduction 3
Technical characteristics 3
Performance data 3
Weight 4
Maximum working load 4
Outline 4
Winch 60.2 STP EL/HY 4
Horizontal electric motor 4
Vertical electric motor 5
Hydraulic motor 5
Installation 6
Installation procedure 7
Winch installation procedure 8
Positioning the self-tailing arm 9
Motor installation procedure 9
Electric equipment 10
Hydraulic connections diagram 12
Maintenance 13
Washing 13
Maintenance table 13
Winch disassembly procedure 13
Winch exploded view with maintenance products 17
Winch assembly 18
Harken®limited worldwide warranty 19
Ordering spare parts 19
Exploded view 20
Performa Winch 60.2 STP EL/HY 20
Horizontal electric motor 23
Vertical electric motor 24
Hydraulic motor 25
Parts list 22
Performa Winch 60.2 STP EL/HY 22
Horizontal electric motor 23
Vertical electric motor 24
Hydraulic motor 25

3
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Introduction - Technical characteristics
Introduction
This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken®accepts no responsibility for defective installation or reassembly of its winches.
In case of doubt the Harken®Tech Service is at your disposal at [e-mail]
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.
Technical characteristics
Power ratio Gear ratio
1st speed 20,30 : 1 4,80 : 1
2nd speed 61 : 1 14,40 : 1
The theoretical power ratio does not take friction into account.
Performance data
Winch 60.2 STP EL
(electric) horizontal motor vertical motor
12 V (1500 W) 24 V (2000 W) 12 V (1500 W) 24 V (2000 W)
1st
speed
2nd
speed
1st
speed
2nd
speed
1st
speed
2nd
speed
1st
speed
2nd
speed
line speed (m/min)** 17,7 5,9 21,4 7,1 20,3 6,8 24,4 8,1
max load (Kg) 600 1800 600 1800 600 1800 600 1800
**Line speed is measured with no load
motor nominal power (W) current absorption at winch
MWL (A)
12 V 24 V 12 V 24 V
winch 60.2 STP EL horizontal 1500 2000 250 140
vertical 1500 2000 225 120
Winch 60.2 STP HY
(hydraulic) 1st speed 2nd speed
line speed (m/min)* 30,3 10,1
max load (Kg)*** 600 1800
* at 20 L/min oil ow (5,28 Gal/min)
*** at 140 bar a 20 L/min
NOTE
The ratio the line load - pressure are evaluated at ow 20 l/min,
at different ow the line load - pressure ratio change and it's minimum at motor stall.
The pressure on the graph it's the pressure drop between in and out motor ports.
The perfermance are evaluated measuring the pressure and ow on the motor ports.
Performance data based on oli with a viscosity of 35mm^2/s [165 SUS] and temperature of 50° [120° F]

4
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Ø236
246
Ø121
116
Ø236
246
Ø121
116
181
69
Ø236
246
Ø121
116
Ø236
246
Ø121
116
181
69
Weight
ST EH ST EV ST H
weight (Kg) 21 21,7 17,7
Versions:
EH = horizontal electric winch
EV = vertical electric winch
H = vertical hydraulic winch
Maximum working load
WARNING!
The maximum working load (MWL) for the 60.2 ST EL/HY Performa™ Winch is 1800 Kg
(3968 lb).
Subjecting the winch to loads above the maximum working load can cause the winch to fail or
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
Outline
Outline
Winch 60.2 STP EL/HY Horizontal electric motor (12 V / 24 V)
Line entry height
Line entry height

5
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Ø236
246
Ø121
116
Ø236
246
Ø121
116
140
394
233
130
Ø236
246
Ø121
116
Ø236
246
Ø121
116
140
394
233
130
Vertical electric motor (12 V / 24 V) Hydraulic motor
Line entry height Line entry height

6
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Installation
The winch must be installed on a at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load.
Harken®does not supply the screws needed to install the winch since these may vary depending
on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will
have to bear.
Harken®assumes no responsibility for incorrect installation of its winches or for an incorrect choice
of mounting screws.
DANGER!
Incorrect installation of the winch may cause severe injury or
death. Consult the yard that built the boat in the case of doubt
over the correct positioning of the winch.
WARNING!
Failure to use the correct number and type of mounting fasteners
or failure to ensure the correct deck strength can result in the
winch pulling off the deck suddenly and unexpectedly during
high loads causing severe injury or death.
WARNING!
Verify the entry angle of the sheet.This must be 8° with tolerance
of ±2°, to avoid sheet overrides and damaging the winch or
making the winch inoperable leading to loss of control of the boat
which can lead to severe injury or death.
WARNING!
Mount the winch on the deck so that the drive gear is positioned
where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.
After correctly positioning the nal pinion with respect to the load, check that the motor, gearing,
electrical wiring and/or hydraulic pipes can be housed below decks. To help nd the optimal
compromise, remember that, to make the installation of the motor easier, it can be coupled to the
winch in different positions.
Once you have decided the correct mounting position for the winch on the deck and checked the
space available below deck, proceed with the installation.
drive gear
SHEET
8°
Installation

7
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Procedure
To install the winch, remove the drum and use Socket Head (SH) bolts.
Tools needed
One medium at-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
Torque to apply when assembling
Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 4 and using socket head (SH) bolts.
1. Pull out the disconnect rod n°30
3. Slide off the assy socket n°29 and the cover
n°28. Pay attention to the o-ring in the socket.
5. Remove the stripper arm n°26 by
rotating and lifting it. 6. Lift off the drum n°23
2. Unscrew the central screw ( 2Nm/18 in-lb)
4. Unscrew the three screws n°27
(4Nm/35 in-lb)

8
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Winch installation procedure
Carry out the Procedure, then install the winch on the deck in the chosen position.
NOTICE
Before drilling the deck, check the space available below deck for the ange and the motor
A. Position the base of the winch on the deck and mark the position of the holes or use the drilling
cut-out template at the point where you have decided to place the winch.
Below is a reduced scale diagram.
The drilling cut out template is available on the Harken®website, www.harken.com
B. Remove the winch and drill the ve 8.5 mm diameter holes.
C. Bolt the base of the winch to the deck using ve M8 Socket Head (SH) bolts (no supplied by
Harken®), correctly chosen for the thickness and type of the boat deck. Consult the yard that built the
boat in case of doubt.
WARNING!
To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufficient strength or may corrode which can
result in winch pulling off deck suddenly and unexpectedly during high loads causing
severe injury or death.
NOTICE
To mount winches on the deck, do not use countersunk bolts.
D. Fill the mounting holes with a suitable marine sealant.
E. Remove the excess adhesive/sealant from the holes and base drainage channels
F. Reassemble the winch following the steps of the Procedure in the reverse order, and apply the
products indicated in the section on maintenance.
final pinion
position
¯80 cut out for
powered winches
44¡
21¡
55¡
60¡
62¡
60¡
58¡
¯204
¯8.5
n¡6
Winch outside ¯236

9
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
NOTICE
Before closing thewinch,make surethe holes and drainage channels in the base ofthe winch are notobstructed.
Positioning the self-tailing arm
Position the self-tailing arm so that the line leaving the winch is led into the cockpit.
Motor installation procedure
WARNING!
Make sure that the power is switched off before installing or carrying out maintenance on
the winch.
Once you have installed the winch on the deck, proceed with motor installation.The motor can be coupled to
the winch in different positions. Check the space available below deck and choose the suitable position.
Tools needed
A number ve hex key
A number six hex key (only for vertical electric motor)
A number ten hex key (only for hydraulic motor)
Two number thirteen wrenches
Motor installation procedure
1. Position the ange (see Page 10)
3. Position the reduction gear and motor
2. Tighten six M6 precote coated screws
( 8 Nm/ 71 in-lb)
4.Tighten the two screws ( 8 Nm/ 71in-lb).
Be sure to align the ange.

10
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
NOTICE
Before positioning the ange, check to make sure
that seal is seated correctly.
After winch is assembled and before sailing, test the powered winch functioning: insert the lock-in
winch handle in the handle socket and check that the disconnect rod must disconnect gearbox.
Electric equipment
To guarantee greater efficiency in terms of safety and long life, for every winch model is mandatory
to install the Dual Function Control Box.
To fasten the Dual Function Control Box containing solenoids to bulkhead or wall, for all
installation details and for all electric wiring schemes, refer to the Dual Function Control Box
manual.
WARNING!
Before installing and using the device, read carefully the Dual Function Control Box manual
available on web site www.harken.com
Refer to the following chart for wire size:
Total distance between winch and battery
Winch
size
Current
voltage
Under 16.4 ft
AWG
Under 5m
mm2
16.4 - 32.8 ft
AWG
5m -10 m
mm2
32.8 - 49.2 ft
AWG
10m - 15m
mm2
49.2 - 65.6 ft
AGW
15m - 20 m
mm2
60.2 12 V 2 32 0 50 00 70 000 95
60.2 24 V 5 16 3 25 2 35 0 50
Refer to the following chart for HCP model:
Winch
size
Current
voltage
HCP model Ampere
rating
60.2 12 V HCP1720 135A
60.2 24 V HCP1717 80A