Harken Performa 60.2 STP EL/HY Manual

Powered Performa™Winch
60.2 STP EL/HY
Installation and Maintenance Manual
MRPW-D

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Index
Introduction 3
Technical characteristics 3
Performance data 3
Weight 4
Maximum working load 4
Outline 4
Winch 60.2 STP EL/HY 4
Horizontal electric motor 4
Vertical electric motor 5
Hydraulic motor 5
Installation 6
Installation procedure 7
Winch installation procedure 8
Positioning the self-tailing arm 9
Motor installation procedure 9
Electric equipment 10
Hydraulic connections diagram 12
Maintenance 13
Washing 13
Maintenance table 13
Winch disassembly procedure 13
Winch exploded view with maintenance products 17
Winch assembly 18
Harken®limited worldwide warranty 19
Ordering spare parts 19
Exploded view 20
Performa Winch 60.2 STP EL/HY 20
Horizontal electric motor 23
Vertical electric motor 24
Hydraulic motor 25
Parts list 22
Performa Winch 60.2 STP EL/HY 22
Horizontal electric motor 23
Vertical electric motor 24
Hydraulic motor 25

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Introduction - Technical characteristics
Introduction
This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken®accepts no responsibility for defective installation or reassembly of its winches.
In case of doubt the Harken®Tech Service is at your disposal at [e-mail]
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.
Technical characteristics
Power ratio Gear ratio
1st speed 20,30 : 1 4,80 : 1
2nd speed 61 : 1 14,40 : 1
The theoretical power ratio does not take friction into account.
Performance data
Winch 60.2 STP EL
(electric) horizontal motor vertical motor
12 V (1500 W) 24 V (2000 W) 12 V (1500 W) 24 V (2000 W)
1st
speed
2nd
speed
1st
speed
2nd
speed
1st
speed
2nd
speed
1st
speed
2nd
speed
line speed (m/min)** 17,7 5,9 21,4 7,1 20,3 6,8 24,4 8,1
max load (Kg) 600 1800 600 1800 600 1800 600 1800
**Line speed is measured with no load
motor nominal power (W) current absorption at winch
MWL (A)
12 V 24 V 12 V 24 V
winch 60.2 STP EL horizontal 1500 2000 250 140
vertical 1500 2000 225 120
Winch 60.2 STP HY
(hydraulic) 1st speed 2nd speed
line speed (m/min)* 30,3 10,1
max load (Kg)*** 600 1800
* at 20 L/min oil ow (5,28 Gal/min)
*** at 140 bar a 20 L/min
NOTE
The ratio the line load - pressure are evaluated at ow 20 l/min,
at different ow the line load - pressure ratio change and it's minimum at motor stall.
The pressure on the graph it's the pressure drop between in and out motor ports.
The perfermance are evaluated measuring the pressure and ow on the motor ports.
Performance data based on oli with a viscosity of 35mm^2/s [165 SUS] and temperature of 50° [120° F]

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Ø236
246
Ø121
116
Ø236
246
Ø121
116
181
69
Ø236
246
Ø121
116
Ø236
246
Ø121
116
181
69
Weight
ST EH ST EV ST H
weight (Kg) 21 21,7 17,7
Versions:
EH = horizontal electric winch
EV = vertical electric winch
H = vertical hydraulic winch
Maximum working load
WARNING!
The maximum working load (MWL) for the 60.2 ST EL/HY Performa™ Winch is 1800 Kg
(3968 lb).
Subjecting the winch to loads above the maximum working load can cause the winch to fail or
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
Outline
Outline
Winch 60.2 STP EL/HY Horizontal electric motor (12 V / 24 V)
Line entry height
Line entry height

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Ø236
246
Ø121
116
Ø236
246
Ø121
116
140
394
233
130
Ø236
246
Ø121
116
Ø236
246
Ø121
116
140
394
233
130
Vertical electric motor (12 V / 24 V) Hydraulic motor
Line entry height Line entry height

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Installation
The winch must be installed on a at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load.
Harken®does not supply the screws needed to install the winch since these may vary depending
on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will
have to bear.
Harken®assumes no responsibility for incorrect installation of its winches or for an incorrect choice
of mounting screws.
DANGER!
Incorrect installation of the winch may cause severe injury or
death. Consult the yard that built the boat in the case of doubt
over the correct positioning of the winch.
WARNING!
Failure to use the correct number and type of mounting fasteners
or failure to ensure the correct deck strength can result in the
winch pulling off the deck suddenly and unexpectedly during
high loads causing severe injury or death.
WARNING!
Verify the entry angle of the sheet.This must be 8° with tolerance
of ±2°, to avoid sheet overrides and damaging the winch or
making the winch inoperable leading to loss of control of the boat
which can lead to severe injury or death.
WARNING!
Mount the winch on the deck so that the drive gear is positioned
where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.
After correctly positioning the nal pinion with respect to the load, check that the motor, gearing,
electrical wiring and/or hydraulic pipes can be housed below decks. To help nd the optimal
compromise, remember that, to make the installation of the motor easier, it can be coupled to the
winch in different positions.
Once you have decided the correct mounting position for the winch on the deck and checked the
space available below deck, proceed with the installation.
drive gear
SHEET
8°
Installation

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Procedure
To install the winch, remove the drum and use Socket Head (SH) bolts.
Tools needed
One medium at-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
Torque to apply when assembling
Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 4 and using socket head (SH) bolts.
1. Pull out the disconnect rod n°30
3. Slide off the assy socket n°29 and the cover
n°28. Pay attention to the o-ring in the socket.
5. Remove the stripper arm n°26 by
rotating and lifting it. 6. Lift off the drum n°23
2. Unscrew the central screw ( 2Nm/18 in-lb)
4. Unscrew the three screws n°27
(4Nm/35 in-lb)

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Winch installation procedure
Carry out the Procedure, then install the winch on the deck in the chosen position.
NOTICE
Before drilling the deck, check the space available below deck for the ange and the motor
A. Position the base of the winch on the deck and mark the position of the holes or use the drilling
cut-out template at the point where you have decided to place the winch.
Below is a reduced scale diagram.
The drilling cut out template is available on the Harken®website, www.harken.com
B. Remove the winch and drill the ve 8.5 mm diameter holes.
C. Bolt the base of the winch to the deck using ve M8 Socket Head (SH) bolts (no supplied by
Harken®), correctly chosen for the thickness and type of the boat deck. Consult the yard that built the
boat in case of doubt.
WARNING!
To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufficient strength or may corrode which can
result in winch pulling off deck suddenly and unexpectedly during high loads causing
severe injury or death.
NOTICE
To mount winches on the deck, do not use countersunk bolts.
D. Fill the mounting holes with a suitable marine sealant.
E. Remove the excess adhesive/sealant from the holes and base drainage channels
F. Reassemble the winch following the steps of the Procedure in the reverse order, and apply the
products indicated in the section on maintenance.
final pinion
position
¯80 cut out for
powered winches
44¡
21¡
55¡
60¡
62¡
60¡
58¡
¯204
¯8.5
n¡6
Winch outside ¯236

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
NOTICE
Before closing thewinch,make surethe holes and drainage channels in the base ofthe winch are notobstructed.
Positioning the self-tailing arm
Position the self-tailing arm so that the line leaving the winch is led into the cockpit.
Motor installation procedure
WARNING!
Make sure that the power is switched off before installing or carrying out maintenance on
the winch.
Once you have installed the winch on the deck, proceed with motor installation.The motor can be coupled to
the winch in different positions. Check the space available below deck and choose the suitable position.
Tools needed
A number ve hex key
A number six hex key (only for vertical electric motor)
A number ten hex key (only for hydraulic motor)
Two number thirteen wrenches
Motor installation procedure
1. Position the ange (see Page 10)
3. Position the reduction gear and motor
2. Tighten six M6 precote coated screws
( 8 Nm/ 71 in-lb)
4.Tighten the two screws ( 8 Nm/ 71in-lb).
Be sure to align the ange.

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
NOTICE
Before positioning the ange, check to make sure
that seal is seated correctly.
After winch is assembled and before sailing, test the powered winch functioning: insert the lock-in
winch handle in the handle socket and check that the disconnect rod must disconnect gearbox.
Electric equipment
To guarantee greater efficiency in terms of safety and long life, for every winch model is mandatory
to install the Dual Function Control Box.
To fasten the Dual Function Control Box containing solenoids to bulkhead or wall, for all
installation details and for all electric wiring schemes, refer to the Dual Function Control Box
manual.
WARNING!
Before installing and using the device, read carefully the Dual Function Control Box manual
available on web site www.harken.com
Refer to the following chart for wire size:
Total distance between winch and battery
Winch
size
Current
voltage
Under 16.4 ft
AWG
Under 5m
mm2
16.4 - 32.8 ft
AWG
5m -10 m
mm2
32.8 - 49.2 ft
AWG
10m - 15m
mm2
49.2 - 65.6 ft
AGW
15m - 20 m
mm2
60.2 12 V 2 32 0 50 00 70 000 95
60.2 24 V 5 16 3 25 2 35 0 50
Refer to the following chart for HCP model:
Winch
size
Current
voltage
HCP model Ampere
rating
60.2 12 V HCP1720 135A
60.2 24 V HCP1717 80A

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
NOTICE
To connect motor, attach cable terminals to clamps between
nut and lock nut. Hold nut in contact with motor using
a spanner and tighten other nut with second spanner.
Take special care not to turn the central spindles. These
instructions apply when assembling and disassembling. We
recommend using a torque wrench so as to obtain a torque
equal to and no greater than 10 Nm (88 in-lb).
NOTICE
Note that correct electrical contact sequence is:
Nut – Cable Terminal – Self-Locking Washer – Lock Nut

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Hydraulic connections diagram
The hydraulic motor must be connected to a hydraulic system using two high-pressure tubes which
serve for input or output according to the direction in which the motor will be run. The motor also
needs a third connection with a low pressure tube for drainage, so that excess oil can return to the
main tank to avoid shortening the life of the motor. This motor uses an open centre valve.
Refer to the following chart for the hydraulic system:
For the hydraulic motor:
Input/output pipe thread: G 1/2 – depth 15 mm
Drainage pipe thread: G 1/4 – depth 12 mm
WARNING!
Refer to the Hydraulic Power Unit and Control Box manual.
WARNING!
Refer to the Digital System Switch manual.

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Maintenance
Washing
Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into
contact with winches and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos, on the stickers on the winches or on
any anodized, chrome plated and plastic surfaces.
Make sure that the holes and drainage channels in the base of the winch are not obstructed so that
water does not collect.
Maintenance table
Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of
the winch with a part that is not original.
WARNING!
Periodic maintenance must be carried out regularly. Lack of adequate maintenance
shortens the life of the winch, can cause serious injury and also invalidate the winch
warranty. Installation and maintenance of winches must be carried out exclusively by
specialized personnel.
In the case of doubt contact Harken®Tech Service at [e-mail]
WARNING!
Make sure that the power is switched off before installing or carrying out maintenance on
the winch.
Winch disassembly procedure
Tools needed
One medium at-bladed screwdriver
A number ve hex key
Brush
Rags
Maintenance

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
To identify the various parts refer to the exploded view at the end of this Manual.
Torque to be applied in assembly phase
Carry out procedure as shown in the paragraph on winch installation and then do the following:
7. Completely unscrew the three screws
n° 27
9. Slide out the central shaft n°19
11. Remove the assy housing n°16
8. Remove the stripper arm support n°21
10. Unscrew the 6 hex screws n°17
(20Nm/177 in-lb)
12. Remove the gear n°6, pawls n°4
and the washer n°7

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
13. Remove the gear n°2.
15. Remove roller bearings n°15
17. Remove the gear n°10
16. Remove the pawls n°11.
14. Remove the idler and pinion n°14.
18. Remove roller bearings n°12.

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
If it is necessary to replace any jaws of the winch, proceed as follows:
Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back
any balls, push balls in the race (as shown below):
Once the winch is completely disassembled, clean the parts with a degreasing that does not leave
residues, proper to clean metal components; rinse plastic parts in fresh water. Once you have done
this, dry the parts with cloths that do not leave residue.
Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.
Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.
Check the roller bearings and check there are no breaks in the bearing cages.
Replace worn or damaged components.
Carry out maintenance on components using the products listed below.
For more information on which products to use where, refer to the exploded diagram below.
Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease.
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls!
I. Unscrew the 4 screws n°25
(4Nm/35 in-lb)
II. Remove the jaws n°22

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Winch exploded view with maintenance products
G
G
A
A
A
Harken®Grease
G
Harken®Pawl Oil
O
Anti-seize
A
G
G
G
O
A
G
G
G
G
GO
1
Apply Harken®grease where indicated above
Apply Harken®grease: 1. on assy socket screw
NOTICE
On every gear and every component that must be greased, apply Harken®grease with a brush in a proper
quantity as shown below:
NOTICE
Harken®grease to apply on all
teeth: do not use excessive
quantity of product to void wastes.
If in contact with the pawls, an
excess of grease can compromise
the safety of the winch.

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Winch assembly
Make sure that the holes and drainage channels in the base of the winch are not obstructed
Assemble the winch in the reverse order of the sequence in the section on disassembly.
To tighten bolts, use the torque indicated in the disassembly procedure.
To assemble the pawls:
correctly position the spring in its housing as
shown at left. Hold the spring closed and slide
the pawl into its housing. Once in position,
check that the pawls can be easily opened and
closed with a nger.
NOTICE
Before screw the central screw, check the
correct position of the o-ring in the assy socket
and apply Harken®grease.
In case of doubt concerning the assembly procedure contact Harken®Tech Service: [e-mail]
OIL
When positioning the stripper arm,
align the peeler with it.
If the jaws have been disassembled,
insert peeler between the two jaws,
taking care that the letters TOP on the
peeler are facing upwards.
The icon on the Stripper Arm
Housing indicates the Stripper Arm
nal position.
Change the Stripper Arm Housing
angle to modify the Stripper Arm nal
position.

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Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Harken®limited worldwide warranty
Refer to the Harken®Limited Worldwide Warranty in the Harken®Catalogue and on the website
www.harken.com
Ordering spare parts
Spare parts can be requested from Harken®as
described in the Harken®Limited Worldwide
Warranty, indicating the part number in the
Parts List and including the serial number of
the winch for which the parts are required.
The serial number of the winch is printed on
a plate on the drum support of the winch.
Harken®limited worldwide warranty - Ordering spare parts
Headquarters
Harken®, Inc.
1251 East Wisconsin Avenue
Pewaukee, Wisconsin 53072-3755 USA
Tel: [phone]
Fax: [phone]
Email: hark[email protected]
Web: www.harken.com
Manufacturer
Harken®Italy S.p.A.
Via Marco Biagi, 14
22070 Limido Comasco (CO) Italy
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.harken.com
Tech Service
Email: tec[email protected]
Customer Service
Tel: [phone]
Email: [e-mail]
Tech Service
Email: tec[email protected]
Customer Service
Tel: [phone]
Email: [e-mail]
W XXXXX
XXXXXXXXX

20
Performa™Winch 60.2 STP E/HY
Installation and Maintenance Manual - Mod.D
Exploded view 1/2
Performa Winch 60.2 STP EL/HY
29
28
27
26
21
25
22
23
24
18
16
17
20