Harmar Mobility AL010 Supplement

06DEC19 | 630-00106 Rev A
INSTALLATION &
SERVICE MANUAL
AL001 AL003 AL010
AL015 AL030 AL050
AL100 AL100HD AL160
AL300 AL300HD AL300RV
AL301XLHD AL301XL AL500
AL500HD AL560XL AL560
AL570 AL570XL
AL580
AL580-HDX
AL580XL
OUTSIDE
LIFTS

OUTSIDE VEHICLE LIFTS
TABLE OF CONTENTS
Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 3
Table of Contents
INTRODUCTION ...............................................4
.............4
Read and Understand .....................................................4
SAFETY .................................................................5
............................................................5
 ...........................................................5
PREPARATION ...................................................6
 ......................................................6
 .................................................................6
...........................................................6
..........................................6
 ...........................................7
Vehicle Hitch ....................................................................8
Hitch Adapters .................................................................9
Hitch Adapter Size Chart ............................................ 10
INSTALLATION ................................................ 12
Wiring the Vehicle ........................................................ 12
 ........................................... 15
.................... 16

 ........................................... 17
CHAIR PREPARATION................................... 19
.................................................................. 19
.................................................... 20
LIFT ADJUSTMENTS .................................... 21
.............................. 21
AL100, AL160 & AL300 Wheel
Cradle Adjustments .................................................... 22
............. 23

arm Adjustments .......................................................... 24
AL580-HDX .................................................................. 25
TROUBLESHOOTING ................................... 29
................................................ 30
Manual Override ......................................................... 31
MOTOR COVER WIRING SCHEMATIC ... 32

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
4
OUTSIDE VEHICLE LIFTS: SECTION 1
INTRODUCTION

Introducon
DEVICE NAME: HARMAR
OUTSIDE VEHICLE LIFTS




READ AND UNDERSTAND












Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 5
OUTSIDE VEHICLE LIFTS: SECTION 2
SAFETY

Safety
SAFETY DEFINITIONS







REQUIRED PRACTICES






Environmental Condions






















!
Indicates a hazardous situaon that, if not
avoided, could result in death or serious injury.
WARNING
!
Indicates a hazardous situaon that, if not
avoided, could result in minor or moderate
injury.
CAUTION
!



NOTICE

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
6
OUTSIDE VEHICLE LIFTS: SECTION 3
PREPARATION

Preparaon






RECOMMENDED TOOLS
• 
• 
• 
• 
• 
• 
• 
REQUIRED TOOLS
• 
• "
• "
• "
• "
• "
• Wrench Set:
• "
• "
• "
• "
• "
• Allen Wrench:
• "
• "
• "
• 
• 
• 
• 
• Marking Implement
• 
• 
UNPACKING THE LIFT



RECOMMENDED
TORQUE TABLE
THREAD
DIAMETER
TORQUE (FT-LB) WRENCH
SIZE
Nylon Lock Nut Hex Nut
 8 10 
 17 19 
 30 35 
 69 85 
 135 170 

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 7
OUTSIDE VEHICLE LIFTS: SECTION 3
PREPARATION
CHECKING THE BOX
CONTENTS





damaged parts.
DO NOT
LIFT
FROM
MOTOR
COVER
LIFT BODY
HITCH
ADAPTER
HARDWARE
PACK
SWING AWAY
*HITCH POST
*NOTINCLUDEDIF
AL105-SWINGAWAY
IS PURCHASED

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
8
OUTSIDE VEHICLE LIFTS: SECTION 3
PREPARATION
VEHICLE HITCH
1. 

ensure that the vehicle is wired using a standard

2. 





3. 





weight. See Figure 3-1.





4. 









lb
CHAIR/
SCOOTER
IF
USED
AL105
40 lb
AL105L
" x " lb24 lb
AL003 _____ ball, 1, 2, 3 or 5 _______ 25 lb
AL010/050 ____ 1, 2, 3 or 5_______ 71 / 67 lb
AL015 _________ 1, 2, 3 or 5_______ 65 / 70 lb
AL030 _____ ball, 1, 2, 3 or 5 _______ 49 lb
AL100 ____________2, 3 or 5_______ 83 lb
AL160 _________ 1, 2, 3 or 5_______ 74 lb
AL300 ____________2, 3 or 5_______ 80 lb
AL301XL__________ 2, 3 or 5 _______ 100 lb
AL500 ____________2, 3 or 5_______ 75 lb
AL560 ____________2, 3 or 5_______ 89 lb
AL560XL__________ 2, 3 or 5 _______ 101 lb
AL570 ____________2, 3 or 5_______ 69 lb
AL570XL__________ 2, 3 or 5 _______ 79 lb
AL580 ____________2, 3 or 5_______ 63 lb
AL580XL__________ 2, 3 or 5 _______ 63 lb
AL100HD ___________ 3 or 5 _______ 84 lb
AL300HD ___________ 3 or 5 _______ 82 lb
AL500HD ___________ 3 or 5 _______ 77 lb
AL301XL HD ________ 3 or 5 _______ 102 lb
AL580-HDX_________ 3 or 5_______ 92 lb
OR OR
PRODUCT:
HITCH
CLASS: WEIGHT:

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 9
OUTSIDE VEHICLE LIFTS: SECTION 3
PREPARATION
HITCH ADAPTERS




Proper Measurement and
Selecng a Hitch Adapter
1. 




Reference page 10 chart.



See Figure 3-2.



See Figure 3-3



See Figure 3-4.



See Figure 3-5.


"
"

"
See Figure 3-6.


See Figure 3-7.

  
"
"""
""
6""""""
""
""
""
""
X

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
10
OUTSIDE VEHICLE LIFTS: SECTION 3
PREPARATION
HITCH ADAPTER SIZE CHART

Reference the chart below.
HV: 

D1: 
 
D2: 
 
 



STANDARD APPLICATION APPLICATION WITH
SWING-AWAY
Class Part# Descripon HV D1 D2 HV D1 D2
Class 1 AL121  6"18"""6"16"0"7.5""
Class 2
AL126  6"18"""6"16"0"7.5""
AL1262 "DROP 18"20"""16"18"0"7.5""
*AL1265 "DROP 20"22"""18"20"0"7.5""
AL127  6"18"7.5"10.5""6"16"7.5"10.5""
AL1272 "DROP 18"20"7.5"10.5""16"18"7.5"10.5""
*AL1275 "DROP 20"23"7.5"10.5""18"21"7.5"10.5""
AL128  6"18"""6"16"0"5""
*AL1285 "DROP 20"22"""18"20"0"5""
AL111  6"18"""  
Class 3
AL123  6"18"""6"16"0"8""
AL123HD  6"18"8"5"6"16"0"8"5"
AL1232HD "DROP 18"20"""16"18"0"8""
*AL1235HD "DROP 20"23""5"18"21"0"8"5"
*AL1235U "DROP 6"23"""6"21"0"8""
*AL1236 "DROP 20"24"""18"22"0"8""
Only use Harmar-approved hitch adapters with
Harmar lis. Hitch expanders and extenders
are strictly prohibited—using them or any other
aer-market accessory may result in damage to
the vehicle, li and/or personal injury to the user.
WARNING
!



HV

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 11
OUTSIDE VEHICLE LIFTS: SECTION 3
PREPARATION
STANDARD APPLICATION APPLICATION WITH
SWING-AWAY
Class Part# Descripon HV D1 D2 HV D1 D2
Class 3
*AL1236HD  20"—24"""18"22"0"8""
*AL1238  24"26"""22"24"0"8""
*AL1238HD  24"26"""22"24"0"8""
AL124  6"18"""6"16"0"4""
AL124HD  6"18"""6"16"0"4""
AL1242  18"20"""16"18"0"4""
*AL1242HD  18"20"""16"18"0"4""
*AL1245  20"23"""18"21"""
*AL1246  20"24"""18"22"0"4""
*AL1246HD  20"24"""18"22"0"4""
AL125HD 
 6"—18"7.5"—13.5""6"16"7.5"13.5""
AL1252  18"20"7.5"—13.5""16"18"7.5"13.5""
AL1252HD 
 18"20"7.5"—13.5""16"18"7.5"13.5""
*AL1255HD 
 20"23"7.5"—13.5""18"21"7.5"13.5""
*AL1256  20"24"7.5"—13.5""18"22"7.5"13.5""
*AL1256HD 
 20"24"7.5"—13.5""18"22"7.5"13.5""
*AL1258HD 
 24"26"7.5"—13.5""22"24"7.5"13.5""
H300102  6"19"""6"17"0"4.5""
*AL12332  21"30"""19"28"0"4""
Class 5
AL123V  6"18"""6"16"0"8""
AL1232V  18"20"""16"18"0"8""
*AL1235V  20"23"""18"21"0"8""
*AL1236V  20"24"""18"22"0"8""

""

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
12
OUTSIDE VEHICLE LIFTS: SECTION 4
INSTALLATION

Installaon
WIRING THE VEHICLE









'
vehicles.
1. 


See Figure 4-1.

2. 



See Figure 4-2.






go
to page 14
NOTICE
3. 


4. 


or
20 AMP

Circuit Breaker


Black Wire
Black Wire
 

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 13
OUTSIDE VEHICLE LIFTS: SECTION 4
INSTALLATION

5. 

pin. See Figure 4-4.

6. 




needed. See Figure 4-5.

7. 


See Figure 4-6.




Seals
Black Wire
Red Wire
BA
B=Black A=Red














• 



• 

See Figure 4-3DO NOT

NOTICE

access


Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
14
OUTSIDE VEHICLE LIFTS: SECTION 4
INSTALLATION
8. 

See Figure 4-7.





See Figure 4-8.

Baery Pack






Tech Note: Motor Tesng
NOTE:









prematurely.






or
Black Wire
Black Wire
 
Red Wire
or











Splice
 

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 15
OUTSIDE VEHICLE LIFTS: SECTION 4
INSTALLATION
Opmizing Hitch Height







Refer to Figure
3-6 on page 9 and chart on page 10.
HITCH ADAPTOR
INSTALLATION
1. 


height. See Figure 4-09.

2. 

3. 

the hitch class. See Figure 4-10.

NOTE:"


Bolt
Tube





Hole














"



"""
or


Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
16
OUTSIDE VEHICLE LIFTS: SECTION 4
INSTALLATION
SWING-AWAY OR HITCH POST
INSTALLATION
1. 
See Figure 4-11.

2. 
See Figure 4-12.

3. 

See Figure 4-13.

4. 

in place. See Figure 4-14.

Connect Power
to the li
Vehicle Harness
Li Harness
OR




NOTICE

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 17
OUTSIDE VEHICLE LIFTS: SECTION 4
INSTALLATION
Swing-Away Adjustment Screw



1. 
2. 

3. 
away. See Figure 4-15.

4. 


5. 
See Figure 4-16.

AL030 POWER TOTE
INSTALLATION WITH BALL
MOUNT HITCH ADAPTOR
1. See Figure 4-17.

2. See Figure 4-18.

Bolt
Nut

Ramp
FOR AL030 ONLY

Bumper Mount


Flat Bar Style


OR
OR

Omit
Stabilizer
Do not use ball mount adaptor with swing-away.
WARNING
!

Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
18
OUTSIDE VEHICLE LIFTS: SECTION 4
INSTALLATION
3. See Figure 4-19.

OR
XX
Do not aempt to mount up from under Flat Bar.
WARNING
!


Standard equipment shipped with AL030 Power Tote.



Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A 19
OUTSIDE VEHICLE LIFTS: SECTION 5
CHAIR PREPARATION

Chair Preparaon




ANCHOR PLATE



See Figure 5-1.

"


plate. See Figure 5-2.
Anchor Plate Installaon
1. 
2. 


plate.
3. 


4. 

5. 


Outside Vehicle Lis: Installaon & Service Manual
06DEC19 | P/N: 630-00106 REV A
20
OUTSIDE VEHICLE LIFTS: SECTION 5
CHAIR PREPARATION
U-BOLT HARDWARE KIT




See Figure 5-3.










Seat Post
Seat Post
Seat Post
Seat Post
IT Contains
""U-Bolts


"- 20 Nuts
ALA580
U-Bolt Hardware Kit