Harmar Mobility Highlander CPL400 Installation instructions

This manual has been provided to assist
you with lift installation and operation.
For further assistance please contact
your authorized Harmar dealer or
Harmar’s Technical Service department.
Tel: [phone]
Fax: [phone]

CommercialPlatformLift
CPL400
CPL600
CPL800
CPL1000
CPL1200
CPL1400
HIGHLANDER

Table of Contents
Installing the lift
Using the Manual 2
When You Receive the Lift 3
Specifications 3
Safety 3
Code Requirements 4
Site Requirements 4
Required Tools 4
Required Materials 4
Preparing to Install the Lift 5
Controller Harness Connections 5
Installing the platform 6
Installing the outer guard panel 7
Installing the fixed ramp 7
Installing the folding ramp 8
Anchoring the Lift 9
Setting the Limit Switches 10
Verifying Operation of the Lift 11
Manual Override 12
Call-Sends (optional) 12
Top Landing Gate (optional) 13
EMI and Flush Strike (optional) 14
Platform Gate (optional) 15
Fascia Panel (optional) 16
Owner’s Section 17
Safety 18
Controls 19
Operating the Lift 20
Warranty 22
Using the Manual
This manual will provide step by step instructions on how to install and operate your lift. Read
and understand the entire manual before beginning to install the lift.
If you have any questions, contact Harmar technical service at 1-866-378-6648
2

When You Receive the Lift
• Check the lift for shipping damage. If you see any damage contact the freight carrier to file a damage
claim.
• Verify the products match that described on the packing list attached to the exterior packaging.
• Verify the contents of the package match that shown below to the right.
Specifications
Payload Capacity 750 lbs
Vertical Travel 54” – 171”
Height 77” – 197”
Foot Print VARIES
Platform Size 36” x 54” / 36” x 60” / 42” x 60”
Input Voltage 115vac - 20a
Control Voltage 24vac or 24vdc
Platform Speed 10 ft/min
Motor 1/2hp-90vdc or 1/2hp-24vdc
Safety
• Read all instructions in this manual before installing or operating the lift.
• Do not exceed the maximum payload capacity of 750 lbs.
• Do not ride on the lift until it is anchored in place.
• This product is designed only for lifting people and wheel chairs. Do not use it for any other purpose.
• Always wear eye protection while installing or servicing this product.
• Always disconnect this product from the electrical source before servicing it.
• Only use the fasteners supplied with this lift.
• Do not wear loose clothing or jewelry when working on this product.
• Do not disable any safety equipment or switches supplied with this lift.
• Stay away from all drive train components while the lift is operating.
3

Code Requirements
Your lift has been designed to meet ASME A18.1 section 2 and CSA B44/ASME A17.5, with the
addition of certain options. Code requirements for Vertical Platform lifts vary depending on location.
It is the installers responsibility to contact their local code enforcement office and determine all of the
regulations they are subject to. You must do this before installing the Vertical Platform Lift.
Site Requirements
 The lift will require a 115vac 20amp grounded circuit.
 Outdoor Installations will require a GFI protected circuit.
 Only install the lift on a 4” thick , level 3,500 psi reinforced concrete slab.
 Foot Print varies depending on platform size and options.
Required tools
 1/2" Hammer Drill
 3/8" Masonry Drill Bit
 Appliance Dolly
 Hammer
 Level
 Measuring Tape
 Socket Wrench Set
Required materials
 4 Floor anchors
Harmar recommends securing the lift using our Anchor Kit. If you purchase you own
floor anchors they must use 3/8” bolts and have a minimum tensile strength of 6000 LBS.
4

Preparing to Install the Lift
Final Site Inspection
Verify the surface the lift will mount to is smooth and level. This surface must be made from 3,500 psi
reinforced concrete with a minimum thickness of 4”.
Verify that there is enough space for the lifts foot print. Be sure to include space neccesary for platform.
Caution: Verify that the running clearance around the lift complies with
any codes for your area.
 The horizontal gap between the edge of the platform and the upper landing must no less than 3/8”
and no greater than 3/4”.
 The horizontal gap between the guard panel and any wall or barrier must be no less than 2” and
no greater than 3”.
 Verify that sufficient head room exists above the lift. The lift will require 6’ 8” of clearance above
the platform floor when the lift is at the upper landing.
Warning: The area between the floor where the lift is mounted and the top
landing must be covered by a smooth vertical fascia. This is to to eliminate any pinch
points between the platform and landing.
Connecting to Electricity
The lift will require a 115 VAC 20 amp grounded electrical circuit.
Depending on local codes, this connection may need to be routed in electrical conduit and hard-wired.
Warning: Do not ride on the lift until it has been anchored in place.
Controller Harness Connections
5
HighVoltage
CircuitBreaker
(ACunitonly)
LowVoltage
CircuitBreaker
Platform
TravelingCable
PhoneJack
Connection
SafetyPan
Jumper
UpperLanding
Interlock
LowerLanding
Interlock
Upper&Lower
CallSends
Upper&Lower
LimitSwitches
BypassSwitches
(Strikesonly)

Installing the Platform
Step 1
The mounting bolts, nuts and spacers that
secure the platform to the lift carriage are
packaged in the small parts box. Begin by
locating these pieces and setting aside.
Step 2
Position the platform by aligning the support
legs with the carriage flanges that protrude
from the front cover.
Step 3
Align the four mounting holes and insert a ½”
x 3” bolt into each hole. The upper holes
have a spacer that must be placed in
between the carriagne flange and platform
leg. Install the locknut on each bolt and
tighten sufficiently (approx. 50 lb-ft.).
Step 4
Plug in the harness for the platform safety
pan and unplug the safety pan jumper on the
controller (ref pg 5). Secure the harnesses
under the clip on top of the carriage flange.
6

Installing the Outer Guard Panels
Step 1
Remove the hexbolts on the corners of the
platform. Insert the guard panel posts into
the pockets in the platform. The smooth side
of the guard panels should face in towards
the center of the platform.
If you have a 90 degree exit platform, install
the end guard panel using the provided
bracket and bolt to inner guard panel.
Step 2
Install the platform control box on the rear
guard panel using screws and nuts through
the panel.
Step 3
Plug in the harness for the platform control
box. Secure the harnesses under the clip on
top of the carriage flange.
Installing Fixed
Ramp
Step 1
• Position the ramp after the lift is in its final
location.
• Maintain a gap of 3/8” to 3/4” between the
ramp and platform.
• Drill a pilot hole into the concrete and
fasten using supplied concrete lags through
ramp flanges.
7

Installing Auto-folding Ramp (optional)
Step 1
Install the ramp roller guide on the side of the
lift tower using the screws already installed in
the panels.
Step 2
Attach the two ramp pivot tabs to the lower
landing sides of the platform. Reinsert the
hex bolts, one of which will go through the
guard panel post, and tighten.
Step 3
Attach the ramp to the pivot tabs using
shoulder bolts and locking nuts. Tighten the
nuts until they seat against the bolt shoulder.
Step 4
Attach the ramp roller arm by bolting it to the
underside of the ramp.
The ramp roller should align and make
contact with the ramp roller guide.
8

Anchoring the Lift
Anchors
Harmar recommends securing the lift using
the concrete anchors provided. If you
purchase you own floor anchors they must be
3/8” minimum of sufficient length. All four
floor anchors must be installed correctly
in accordance to their instructions.
Step 1
• Position the lift in its final location.
• Verify that it is level and perpendicular to its
surroundings and all running clearances are
the proper dimension.
• Shim if necessary.
Step 2
Use the lift’s base as a template. Drill 4 holes
into the concrete making sure that the holes
are deep enough to accept the anchors.
Tip: Concrete dust may have settled into
the holes you just drilled. Use a shop
vacuum to clean out these holes. This will
ensure the floor anchors set correctly.
Step 3
Secure the lift in place by tightening the floor
anchor bolts.
Step 4 (800 or taller models)
Taller lifts must have the top of the lift
tower anchored into a solid surface to
ensure running clearances remain
constant.
There are two options for anchoring the top of
the tower:
1) For lifts going up to a landing such as a
deck or porch, the optional tower brace is
the preferred method. Instructions for the
brace are packaged with it.
2) For lifts that are placed with the back of
the tower against a solid wall such as
inside of a hoistway, drilling two holes
through the top tower cross brace and
anchoring is preferred.
9
Anchortwolocations

Setting the Limit Switches
Your lift is equipped with upper and lower limit switches. The vertical location of these switches may be
adjusted to fit your application. Typically the upper limit switch will need to be adjusted so the platform will
stop level with the upper landing. The lower limit will typically not need adjusting.
Step 1
Verify the emergency switch is in the ON
position. Run the lift in the up direction until
the platform floor is level with the upper
landing. Disconnect the lift’s power (at the
building’s circuit breaker for AC units, at the
battery box for DC units) before going to the
next step.
Warning: Moving components can cut
and crush. Do not operate the lift if you
are in close proximity to any drive
components. Be aware that loose
clothing or jewelry may catch on moving
parts.
Step 2
Remove the screws at the top of the lift that
attach the front cover.
Step 3
Remove the front cover by tilting it forward
and lifting upwards. The bottom of the front
cover sits on a pin on either side of the lift
frame. Set the cover aside in a safe location
where it will not get damaged.
Step 4
Loosen the bolts that attaches the upper limit
switch assembly. Slide the assembly down
the track until the lower switch in the
assembly comes in contact with the lift’s car.
You should hear the limit switch click as
contact is made. Retighten the set screw
fastening the limit switch assembly in place.
Step 5
Replace the front cover and secure it with
the screws you removed in step 1.
Step 6
Re-connect the lifts electricial power at the
circuit breaker. Verify that the emergency
switch is in the on position.
Step 7
Run the lift in the down direction for several
inches. Next, run the lift in the up direction.
Continue to press the up button until the
upper limit switch has caused the lift to stop.
Verify that the platform has stopped level
with the upper landing. If it has not, readjust
the limit until it is level.
10

Verifying Operation of the Lift
Caution: Complete the following section before training the customer to use
the lift.
Step 1
Run the lift up and down for 5 complete cycles. Hold the direction button down and allow the limit
switches to stop the lift. At the top, verify that the platform stops level with the upper landing. At the
bottom, verify the access ramp (if equipped) unfolds and rests on the ground.
Step 2
Verify the operation of the Emergency stop switch. When this switch is pushed in the lift should not run in
either direction. When this switch is turned and pulled back out, the lift should operate normally.

Step 3
Verify the operation of the sensor pan underneath the platform. Start with the lift at the top landing. Press
up on the sensor pan. While holding the pan in this location, press the down switch on the platform. The
lift should not run.
Warning: Do not run the lift if anyone is under the platform.
11

Manual Override
Your lift is equipped with a manual
handcrank, to be used in the case of a power
failure.
Step 1
Before using the manual handcrank verify
that it’s use is required. Check that the
emergency stop switch is pulled out. Check
that the electrical cord is connected to the
supply. Also check that the buildings circuit
breaker has not tripped. Try to run the lift by
pushing both the up and down buttons. If the
lift still will not run, complete the following
steps:
Step 2
Disconnect the power from the lift.
Warning: Do not service or operate the
manual handcrank while the lift is
connected to electricity.
Step 3
Remove the screws and remove the top cap
at the top of the tower.
Step 4
Insert the manual handcrank into the
opening on the top of the brake assembly. It
may be neccesary to slightly rotate the
handcrank until it fully seats down on the hex
portion of the brake. Rotate the crank to
raise or lower the platform.
Warning: Never operate the lift while the
manual override crank is inserted into the
lift.
Call-Sends (optional)
The optional Call-Send controls are to be
used at the upper and/or lower landings to
call the platform to you or send it to the other
landing.
They should be mounted on the wall at each
landing at a convenient height. Consult local
codes for placement with consideration to
clearances.
12
Alengthofmulticonductorwirewill
needtoberanfromthebottomofthelift
toweruptothelandingCallSends.
Consultlocalcodesfortypeand
mountingrequirements.Afterwiringis
completed,thewiringharnessmustbe
pluggedintoitappropriatereceptacleon
thecontroller(refpg5).

WiringConnections

CallSend LiftHarness
Blue Blue
White White
Red Red

Top Landing Gate (optional)
The optional top landing gate is provided with a combination
mechanical lock and electric contact (interlock).
The interlock:
 Prevents the lift from running if the gate is not closed.
 Prevents the gate from being opened if the platform is
not at the top landing.
 Unlocks when the lift is on the upper limit switch.
A crescent shaped key is provided to manually unlock the gate
during installation. The key is inserted from the back
side to lift up on the solenoid that holds the gated
locked.
Mount the gate by placing onto the upper landing
making sure to align the gate opening with the platform
(outer guard rail not shown for clearity).
There are a number of attachment holes provided in the
threshold portion of the gate for mounting using wood
lag screws or concrete anchors as appropriate.
Remove the latch post cover and connect the call-send
and interlock wire harnesses.
The vertical posts of the gate must be attached to a
supporting structure, (the gate is not designed to be
freestanding).
13
Alengthofmulticonductorwirewill
needtoberanfromthebottomofthelift
toweruptothelandinggate.Consult
localcodesfortypeandmounting
requirements.Afterwiringiscompleted,
thewiringharnessmustbepluggedinto
itappropriatereceptacleonthe
controller(refpg5).

WiringConnections
InterlockHarnessLiftHarness
Black Black
Black Green
Yellow White
Yellow Orange
*Blue
*Brown
*Mustbetiedtogether

CallSendHarnessLiftHarness
Blue Blue
Yellow White
Red Red


EMI and Flush Strike Interlocks (optional)
The optional EMI or Flush Strike Interlocks are provided
with a combination mechanical lock and electric
contact. They are to be used with existing doors.
The interlock:
Preventstheliftfromrunningifthedoorisnot
closed.
Prevents the door from being opened if the
platform is not at the landing.
A length of multi-conductor wire will need to be ran from
the bottom of the lift tower to each interlock. Consult
local codes for type and mounting requirements. After
wiring is completed, the wiring harness must be
plugged into it appropriate receptacle on the controller
(ref pg 5).
Flush Strike Interlock
Refer to the instructions inside the strike box for
mounting requirements.
EMI Interlock
1) Position interlock to door jamb and mark
mounting holes.
2) Fasten Interlock to door jamb with #8 wood
screws.
3) Route 4-conductor Interlock cable thru hole in
top of interlock and make wire connections.
4) Attach door keeper and emergency key plates
to hoistway door.
14
EMIInterlockWiringConnections
EMI  LiftHarness
Black(A) Black
Black(B) Green
Yellow(C) White
Yellow(D) Orange
N/A  Blue+
N/A  Brown+
N/A  Red
+MustbetiedtogetherwhenusinganEMIInterlock.
FlushStrikeInterlockWiringConnections
ForACpoweredlifts
FlushStrikeWiresRectifierWiresLiftHarnessWires
BlackWhiteStripeRed
BlackWhiteStripeBlack
YellowBlack
YellowGreen*
YellowWhite
BlueOrange
GreyBlue
GreenBrown
RedRed
BlackBlack
YellowRed
YellowGreen*

ForOptionalDCpoweredlifts
FlushStrikeWiresLiftHarnessWires
BlackWhiteStripeBlack
BlackWhiteStripeGreen*
YellowWhite
BlueOrange
GreyBlue
GreenBrown
RedRed
BlackGreen*
*Thisisasin
g
lewirethatwillhave2wiresconnectedtoit.

Platform Gate (optional)
The optional platform gate is provided with a combination
mechanical lock and electric contact (interlock).
The interlock:
 Prevents the lift from running if the gate is not closed.
 Prevents the gate from being opened if the platform is not at the bottom landing.
 Unlocks when the lift is on the lower limit switch.
A crescent shaped key is provided to manually unlock the gate during installation. The key is
inserted from the back side to lift up on the solenoid that holds the gated locked.
Mount the gate by placing onto the lower landing side of the platform. There are a number of attachment
holes along the bottom and up the sides of the gate frame to attach to the platform and guard panels.

A wiring harness included on the gate will need to be routed along the gate frame, behind the rear guard
panel and connected to it’s adjoining harness plug on the lift carriage. After wiring connection is made,
the wiring harness must be plugged into it’s appropriate receptacle on the contoller (ref pg 5).
15

Fascia Panel (optional)
A fascia panel provides a smooth surface for the platform edge to run against to prevent any
shear or obstruction hazards and must be utilized.
A running clearance of no more than 3/4” and no less than 3/8” must be maintained between the
edge of the platform and the fascia panel.
16

Commercial Platform Lift - Owners Section
Read the manual thoroughly before operating the lift.
17

Congratulations on the purchase of your Harmar Vertical Platform Lift. This lift has
been engineered to provide trouble free service for many, many years. Please
read this manual completely before operating your lift.
Safety
• Do not exceed the maximum payload capacity of 750 lbs.
• Do not ride on the lift until it is anchored in place.
• This product is designed only for lifting people and wheel chairs. Do not use it for any other purpose.
• Make sure any obstructions are cleared from underneath the platform area before use.
• Make sure both the passenger and wheelchair are completely on to the platform before using.
• Do not disable any safety equipment or switches supplied with this lift.
• Do not attempt to service the lift yourself. Contact your Harmar dealer for assistance.
• Do not allow children to operate or play around the lift.
• Read all instructions in this manual before installing or operation the lift.
18

Controls
Emergency Stop
In an emergency push this red button to stop
the lift. Turn the button clockwise to run.
Up
Controls upward movement of lift platform.
To move platform up, depress and hold the
upper half of the rocker switch. To cease
movement, release switch.
Down
Controls downward movement of lift
platform. To move platform down, depress
and hold the lower half of the rocker switch.
To cease movement, release switch.
Keylock (optional)
Disables controls from operating when
keylock is turned off.
19

Operating the Lift
Step 1 - Up
Drive onto and stop in the middle of the
platform. Apply the brakes of your chair or
scooter.
Step 2
Verify that the emergency stop button is not
activated by giving it a quick turn clockwies.
Step 3
Press and hold the UP rocker. The lift will
move in the up direction and stop when it
reaches the upper landing.
Warning: Always verify the lift’s
platform has stopped level with the
upper landing. If not contact your
Harmar Dealer for assistance.
Step 4
Release the brakes on your chair or scooter
and drive off the platform.
20