Harrod RUG-005 User manual

RUG-005/006/018/019/051
No.1 Steel Rugby Posts
INS618
Revision 5
09/09/2015
Harrod UK Limited©
Important note for RUG-045/046/055
If you have purchased RUG-045, RUG-046
or RUG-055 then please install to instruction
number INS617 supplied with the uprights.
Code:
Product:
No.1 Steel Rugby Posts RUG-051 Hinge assembly only
1. 4 x FEP208 Hinge Assembly
2. 4 x FEQ651 Bottom Upright
1. 4 x FEP208 Hinge Assembly
(RUG-018/019)
(RUG-005/006)
(RUG-018/005)
2. 4 x FEQ656 Bottom Upright
3. 4 x FEQ652 Top Upright
3. 4 x FEQ655 Top Upright
4. 2 x FEQ650 Crossbar
5. 4 x RUG-109 Ground Socket
(RUG-018/019)
(RUG-019/006)
IMPORTANT PLEASE READ THE ASSEMBLY
INSTRUCTIONS CAREFULLY BEFORE
STARTING TOASSEMBLE YOUR POSTS.
IMPORTANT Assembly of these posts
should not take place in windy conditions.
For safety reasons; Post Protectors must be
used with all Hinged Rugby Posts to cover
the hinge arrangement.
Pack Contents:
4
5
2
1
3
View of Product
Fig 1
1220
1220
1220
Tools Required
1 x 24mm Spanner
2 x 19mm Spanners
1 x 17mm Spanner
1 x Spirit Level
1 x Tape Measure
2 x Step Ladders
Safety Notes
1
2
4
A risk assessment must be carried out on the
erection of Hinged Rugby and RugbyAdaptors.
Always use mechanical assistance if the Risk
Assessment highlights this requirement.
Always check fasteners before use and tighten
where necessary.
Periodically apply grease to hinge fixing bolts to
pre-long the life the posts.
Posts should always be taken down if strong
winds are forecast.
3
5
Supplied with
RUG-018/019 &
051 only
Important Note for RUG-051
If RUG-051 has been purchased for
adapting an existing set of rugby posts, you
will need to cut down your existing uprights
as follows:
For sockets installed 25mm below ground
level the distance from the underside of the
channel to the bottom of the upright needs to
be 2899mm. For sockets flush with ground
level this needs to be 2874mm.

RUG-005/006/018/019/051
No.1 Steel Rugby Posts
Important note for RUG-045/046/055
If you have purchased RUG-045, RUG-046
or RUG-055 then please install to instruction
number INS617 supplied with the uprights.
Code:
Product:
1Install Sockets
Prepare Hinge Adaptors
Tighten the Lock-Bolt
- 1220 1220 1220 4 cubed
689
25mm below ground level and leave 100
)
(if applicable) - Add 1 Hinge Bolt, Nut and 4x Nylon Washers to the back of the
Hinge Adaptor as shown in Fig 3, and insert the Hinge Tube into the Socket. Leave the Hinge open with the
Top Tube facing in towards the pitch as shown in Fig 4. If the 2 Hinge adaptors require assembling together;
ensure that there are 4 Nylon Washers on the hinge bolt separating each part of the hinge.
(if applicable) - Fit M10x20mm
bolt in the bottom hinge adaptor firmly against the
inside wall of the socket. This will prevent the
hinge adaptor from pulling out of the socket
when being raised. Tip:- Attach a length of
string to your spanner to prevent it
from falling into the socket.
Dig holes x x m ( ft ) at
centres of 5 mm as shown in Fig 2. Concrete the sockets in
approx mm from top of
concrete to ground level (to replace turf . Use a spirit level to make sure
that the sockets are truly vertical and support until set. Replace the turf
extracted when the concrete has cured (allow concrete to set before
moving on to step 2).
2
3
Assembly Instructions
5689mm
1220
1220
25
Fig 4
Fig 6
Fig 5
Safety
Bolt
Washers
4 this end
M16 Bolt
4Prepare the Uprights - Slide the Bottom Uprights into the Hinge Assemblies
(if applicable). Position the Bottom Uprights with the Crossbar Channel facing
inwards, as shown in Fig 4 and then slide the Top Uprights into the Bottom
Uprights and secure by tightening the pre-fixed bolts in the Bottom Uprights.
5Raise The Uprights
Fit The Crossbar
- Using mechanical assistance, lift each post (one at a
time) into the vertical position and for non-hinging posts: drop the bottom
upright into the socket. For hinging posts: slide the Safety Bolt with Washer
through the hinge assembly and secure with a Washer and Nylock Nut as shown in
Fig 5. Finally bolt the hinge plates together with the 4 M16 Bolts and Washers as
shown in Fig 5 & 6. Do not let go of the posts until all the bolts are secure. Repeat for
the other posts.
- Using a step ladder at each post, lift the crossbar into
position and securely bolt it onto the top of the channel attached to the uprights
with the fasteners supplied with the uprights, see detail in Fig 4
6
100
Nylock
Nut
Secure Top Upright into
Bottom Upright by tightening
Pre-fitted bolts.
Lock Bolt
ADDITIONALMAINTENANCE: For smoother operation and to prevent rust periodically grease hinge.
Fig 2
Washer
Spring Washer
Fit Crossbar after
Uprights have
been raised.
Nylon
Washer
Safety
Bolt
Fig 3 Nylock
Nut

setting the standard leading the field
All products available through your current Harrod UK distributor
Hinged Post Assembly Roller
RUG-002 Hinged Post Assembly Roller
Millennium Rugby Posts being assembled at Twickenham Stadium
The Hinged Post Assembly Roller allows you to safely erect
and dismantle a set of hinged posts in a controlled manner.
Designed to be mounted onto an appropriate tractor using
two heavy duty 'U' Bolt brackets, the upright rolls along the
device with the aid of the tractor roll bar before being lifted
off by a suitable number of persons (the tractor must ideally
be fitted with an angled or adjustable roll bar, brackets will fit
up to a 76mm square bar).
A minimum of two people should always oversee the safe
erection or dismantling of the rugby posts. Never allow the
tractor's speed to exceed walking pace; we recommend that
the tractor moves no faster than 3mph.
The Hinged Post Assembly Roller is manufactured from steel
and fitted with a rubber roller, a quick release webbed safety
strap and two 'U' bolt brackets.
The device is designed for use with hinged uprights only, we
do not recommend the use of the Hinged Post Assembly
Roller on socketed uprights.
3.4kg each
RUG-002
© Copyright Harrod UK 2008
This product is protected by Design Right
©
Harrod UK Ltd
Pinbush Road, Lowestoft, Suffolk,
NR33 7NL
Telephone: ++44 (0)1502 583515
Fax [phone]
Email: [email protected]om
www.harrod.uk.com
Watch the demonstration video at
http://www.harrod.uk.com/Products.aspx?id=951

All products available through your current Harrod UK distributor
Hinged Adaptors
Hinged Adaptors
Hinged adaptors are designed to convert standard socketed rugby posts to a hinged model, the upright will require
tailoring to size to ensure the correct crossbar height is still acheived.
Harrod UK offer a range of hinged adaptors to suit many types of uprights.
Hinge Adaptors for No.1 Steel Rugby Posts
124.00 kg per set
Hinge Adapters for Aluminium Rugby Posts
87.50 kg per set
Hinge Adaptors for No.2a Steel Rugby Posts
44.00 kg per set
Hinged Adaptor Visual Diagram
RUG-051
Hinge Adaptors for No.3 Steel Rugby Posts
34.00 kg per set
Hinge Adaptors for Heavy Duty Steel Rugby Posts
89.00 kg per set
RUG-052
RUG-053
RUG-054
RUG-055