Hauler Racks C600 User manual

C600 RACK INSTRUCTIONS
P/N C600FULL-1 / C600MINI-1
Package Contents:
PARTS
(2) CROSS BARS
(4) C600 LEGS
(4) C600 HINGE ASSEMBLIES
(4) LOAD SECURE POSTS
HARDWARE KIT
(4) 3/8”-16 NUTS
(4) 3/8” SPLIT LOCK WASHERS
(4) 3/8”-16 x 1-1/2” HEX BOLTS
(16) 5/16”-18 x 1” HEX BOLTS
(16) 5/16”-18 SQUARE NUTS
(32) 5/16” SPLIT LOCK WASHERS
(8) 5/16”-18 x 1” CARRIAGE BOLTS
(8) 5/16”-18 x 1-1/2” HEX BOLTS
(8) SPACERS
Before you begin:
Rack fits both straight and angled caps.
Remove all components from the shipping carton.
The rack should be assembled on a padded surface such as carpet to prevent scratching of aluminum surfaces. Remove bands securing
components together.
Read the instructions thoroughly to familiarize yourself with the assembly sequence.
Note that you DO NOT tighten any nuts and bolts until the completed rack is installed on the vehicle unless specified. This allows for minor
adjustments to the rack during the installation process.
Gather the following tools used to assemble and install the rack.
9/16” Socket or open end wrench
1/2” Socket or open end wrench
5/16” Drill bit and drill
Pencil or marker
Tape measure
Center punch and hammer (optional)
Level
2x4 Boards
HAULER RACKS, INC. Page 1 of 6 Toll Free: 1-800-843-5445
7109 31st Avenue North Phone: [phone]
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM

HAULER RACKS, INC. Page 2 of 6 Toll Free: 1-800-843-5445
7109 31st Avenue North Phone: [phone]
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM
1. Hinge assembly
Assemble the hinge assembly as shown using (4) 5/16”-18 x 1” hex head bolts, (4) 5/16” split lock washers and (4) 5/16”-18 square nuts.
Note the flat portion of the 5/16”-18 square nut faces toward the hinge. Repeat for remaining hinges assemblies.
2. Leg assembly
Place the leg to the outside of the hinge assembly as shown.
Using (2) 5/16”-18 x 1” carriage bolts, go through the hinge first then the leg. Loosely secure the leg to the hinge with (2) 5/16” split lock
washers and (2) 5/16”-18 nuts.
Repeat for remaining hinge assemblies.

HAULER RACKS, INC. Page 3 of 6 Toll Free: 1-800-843-5445
7109 31st Avenue North Phone: [phone]
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM
4. Crossbar assembly
Orientate the hinged assembly with leg as shown with the angle ends pointing away from the center of the crossbar.
Slide the 5/16”-18 square nuts into the outer channels of the crossbar.
Slide the assembly into the crossbar. Repeat for other side of crossbar.
Repeat for other crossbar.
Slide in (1) 3/8”-16 x 1-1/2” bolt into the center channel of the crossbar on each end as shown below.
Repeat for other crossbar.

HAULER RACKS, INC. Page 4 of 6 Toll Free: 1-800-843-5445
7109 31st Avenue North Phone: [phone]
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM
4. (Continued) Crossbar assembly
Install the load secure posts as shown. Place the end load secure posts so they are flush against the crossbar.
Tighten the load secure posts with 3/8” split lock washers and 3/8”-16 nuts and tighten hardware. Repeat for other crossbar bar.
5. Mounting to cap
Place the rack assemblies on the cap to the desired positions. Place a 2” x 4” boards between the cap and crossbar to provide minimum
clearance between the cap roof and bottom of the crossbar. The crossbars can be positioned higher if required.
Check to make sure the front and rear crossbar assemblies are level with each other. Adjust if needed.

HAULER RACKS, INC. Page 5 of 6 Toll Free: 1-800-843-5445
7109 31st Avenue North Phone: [phone]
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM
5. (Continued) Mounting to cap
Move the leg assemblies so they are flush against the cap. If needed, the angle of the legs can adjusted to fit unique caps. Use a tape
measure to center the crossbar over the cap for best results.
Mark the location of the square hole pattern of the legs onto the cap. Use a center punch to mark the center of the square hole for drilling
(optional).
Drill 5/16” diameter holes through the cap at the mark locations.
Insert 5/16” x 1-1/2” bolts through the leg and into the cap.
Secure the leg on the inside of the cap using (2) spacers, (2) 5/16” split lock washers and (2) 5/16”-18 nuts.
Repeat for other legs.
Tighten all nuts and bolts.
Remove 2 x 4 boards.

HMIS15
C600 FULL & MINI
© 2008 Hauler Racks. Revised 8-18-2008
Customer Limited Warranty and Standard Return Policy
Hauler Racks, Inc. offers to preferred customers a special limited warranty. It is our goal to provide effective service for
any warranty or standard return. This statement of warranty and return policy is divided into two sections: Warranty
Returns of Defective Product and Standard Returns of Unused Product.
Warranty Returns of Defective Product
Hauler Racks, Inc. will repair or replace, at its option and without charge, any properly installed Hauler component that
fails due to defect in material or workmanship up to 30 days from the initial registered consumer purchase. All of our
aluminum product line is guaranteed not to rust or corrode for 1 year. Proof of Purchase must be provided for warranty
to be honored.
Loads should never exceed 1/3 of your vehicle’s manufacturer’s total load capacity. Loads should never extend more
than 1 foot on either end of rack. This warranty is void if any damage to the product is due to misuse, abuse, neglect,
accident, improper installation, or any uses contrary to the instructions accompanying the product. The warranty is also
void if racks are altered in any manner. The racks have been load tested for the racks capacity to hold loads when not
on a vehicle. Hauler Racks, Inc. does not warranty load capacities. As the factory has no way of knowing if the product
was properly assembled, installed, used according to instructions, or if loads were secured properly.
This warranty covers the cost of the defective component and not the cost of removal, installation or other incidental
charges unless other arrangements have been made with Hauler Racks.
This warranty gives you specific legal rights and you may have other rights which vary from state to state.
All warranty claims must receive a Return Authorization number from Hauler Racks, Inc. BEFORE the product is
returned to the Company. Please follow this procedure:
1. Call Hauler at 800-843-5445 to request a Return Authorization number. You will need to provide the following
information
• Specific nature of the defect • Product installation date
• Product part number • Original sales invoice number
2. When a replacement or repair strategy is determined, a Return Authorization number will be assigned to the claim.
3. A replacement invoice and shipping document will be generated at Hauler Racks to initiate any replacement product.
Replacement product will be sent according to standard shipping cycles.
4. The purchaser is responsible for packing and return shipping of the product. The RETURN AUTHORIZATION
NUMBER MUST BE CLEARLY MARKED ON THE OUTSIDE OF THE PACKAGE. Unmarked packages will be
refused. Any product damage that occurs during the shipping is not covered under warranty. The purchaser must
pursue claims for shipping damage with the shipping center.
5. The purchaser is responsible for payment of both the original product invoice and the replacement invoice according
to established credit terms.
6. Upon receipt of the returned product, Hauler Racks will review the claim for warranty conformance. If the claim meets
warranty criteria, a credit for the original invoice amount will be posted to the purchaser’s account and a credit memo
will be mailed. If the claim does not meet warranty criteria, the purchaser will receive a statement detailing reasons
for partial credit or denial. At the purchaser’s option, denied product may be returned to the purchaser.
Standard Returns of Unused Product
Unused product may be eligible for return to Hauler Racks, Inc. Follow the procedure described in the section on
Warranty Returns to receive an Authorization Number.
Returned product which is less than 6 (six) months old is subject to a 20% restocking fee.
Returned product which is more than 6 (six) months old may not be eligible for return or may incur additional restocking
charges.
HAULER RACKS, INC. Page 6 of 6 Toll Free: 1-800-843-5445
7109 31st Avenue North Phone: [phone]
Minneapolis, MN 55427-2848 Fax: [phone]
WWW.HAULERRACKS.COM