haupa SD300-6M User manual

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Electro-hy raulic crimping tools
„SD300-6M“ / „SD400-6M“
Art. 216663/M-1 / 216667/M-1
INSTRUCTION MANUALElectro-hydraulic SMART crimping tools
Vi eo 216663/M Vi eo 216667/M

1. Technical ata
Area o application: For the creation o an electrical connection by means o compression
Scope o delivery: 1 crimping tool, 1 charger, 1 battery, 1 carry loop, in plastic case,
without pressing dies.
Pressing orce: 60 kN
Oil type: ISO class viscosity 15
Sa ety: The tool is itted with a sa ety value that has been set at the actory.
Structure: The working head can be rotated by 180° to make it easier to adapt to
the operation to be carried out. The model Art. 216801 does not protect
the operator when working on cables that carry power.
Guarantee: 2 year guarantee i used or the purpose it is intended.
2. Area of work
2.1. Sensortechnology
• Pressing force: 60 kN
• Working pressure in bar: 700
• Pressing width: thorn
• Crimping range cable lugs: 216663: Cu 16-300 / 216667: Cu 25-400
• Crimping range connectors: 216663: Cu 16-120 / 216667: Cu 25-400
• Pressing time, battery-operated in sec.: 6-12
• Battery charging time in min.: 30
• Battery type: Li-Ion, 18 V, 2 Ah
• Weight in kg: 216663: 2,4 / 216667: 2,4
• Weight set in kg: 216663: 7,9 / 216667: 7,9
With the different colours of the sensor LED, it shows whether the pressing has
been completed successfully or which errors have occurred:
Light is green: Pressing completed as standard, motor stopped
Light is orange: Battery voltage not sufficient
Light is red: Pressing interrupted before completed
The device also has 1 white LED designed to illuminate the working area.

Germany: HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
english
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Preparation:
Before starting up the tool, read the operating instructions first.
All current-carrying elements in the area you are working in should be disconnected.
Otherwise the protective procedures for working in the vicinity of components under current
must be implemented. (DIN EN 50110)
Do not use the tool if you are tired or under the influence of medication, drugs or alcohol.
Take into account the valid accident prevention and safety regulations and use the tool
exclusively for the purpose for which it is intended.
Only electro-technically trained persons over 16 years of age may process connecting
materials using the tool.
The operating instructions must always be carried with the tool.
The instructions must have been read and understood by the user.
The operator must ensure that this is the case.
Start:
• The device has a manual return that brings the piston back to the starting point when the
maximum pressing force has been achieved.
• The pressing head can be infinitely rotated by 360° about the longitudinal axis. This
enables mounting even in difficult to access locations.
• The pressing head has centring pins which ensure automatic centring of the connection
material in the pressing head.
Pushbutton
to advance
Pushbutton for
return movement
Thorn pressing

3. Notes regar ing correct use
Before you start work, all active, thus current-carrying elements in the area around the
assembler must be switched to without power. If this is not possible, protective procedures for
working in the vicinity of components under current must be implemented. The charge status
of the battery should be checked before you start work
3.1. Operating the evice
First, the bolt is removed and the bar opened. The connection material is place centrally
between the 4 pressing spikes.
Caution!
If the pressing is not centred, this may result in damage to the pressing head!
Then the pressing head is fully closed up again. The actuation of the operating switch triggers
the pressing procedure which is characterised by the meeting of the pressing spikes. A pres-
sing procedure is completed when the pressing spikes have been joined and the device swit-
ches over to idle.
The return of the piston is carried out manually after the maximum operating excess pressure
is reached. Then a further pressing procedure can be carried out or the bar can be opened
and the connection material removed from the pressing head.
Before reaching into the pressing head, remove the battery to ensure that the device is not
activated accidentally.
Pressing the reset button brings the pressing spikes back to the starting position in the event
of faults or an emergency.
The pressing procedure can be interrupted at any time by releasing the operating switch.
3.2. Explanation of the areas of application
The pressing tool has pressing spikes that use force to compress copper and aluminium con-
nection materials without the need to change tools.

HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid,
Tel.: [phone]. Fax: [phone], E-Mail: [e-mail]. Subject to technical changes and printing errors.
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english
Mounting and unmounting the battery
Charger specifications
Model Nr.: 215527
Input: 100 – 240 V AC
Frequency: 50 / 60 Hz
Output V: 21 V
Output A: 1 A
Weight: 0,164 kg
Measurements: 92 mm (L) x 47 mm (B) x 45 mm (H)
Charger: Connecting battery to charger:

215523 (2 Ah) 215525 (4 Ah)
Please remove the battery after use and keep it removed when storing the
tool!
HAUPA is not liable for wrong or unintended use
2 Ah Battery Specifications
Model Nr.: 215523
Voltage: 18 V
Weight: 0,35 kg
Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)
est. Charging Time: approx. 30 Min
Capacity: 2 Ah
4 Ah Battery Specifications
Model Nr.: 215525
Voltage: 18 V
Weight: 0,58 kg
Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)
est. Charging Time: approx. 60 Min
Capacity: 4 Ah
LED charge indicator: (Pressing the button will light up LEDs)

Germany: HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
english
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MANUAL/INSTRUCTION OF BATTERY
BEFORE OPERATION PLEASE NOTE
Do not put the battery together with any metal. Otherwise the battery may have a short circuit.
Do not store the battery at a wet/hot space. Put battery in a dry clean space.
Do not give the battery to children. Keep the battery away from the children.
The electric capacity of battery may be lost and the battery may be damaged if the battery is put in
the tool or charger for a long time.
Do not heat the battery or put the battery in the fire.
Keep the battery away from water, no matter sea water or faucet water. Please keep the battery dry
& clean.
Do not press/take apart/throw down the battery. Do not let the battery near the water or fire. Also do
not put the battery in your pocket.
Do not destroy the housing/package/body of battery.
Do not use old transformed battery with strange/abnormal appearance.
The battery after use will be a little warm.
The battery in low temperature (10 Degree or below), the battery will be deteriorated and its use
time will be shorter. This is normal.
Please follow the instruction of battery manual to charge the battery.
Do not charge the battery directly under the sun or in a space with high temperature.
Please use charger to charge the same brand battery.
Do not use battery with other brand.
Please charge the battery before storage if you will not use the battery for a long time. Please
charge the battery at least once a month to ensure its life.
HOW TO CLEAN THE BATTERY
If the connecting points (+/-) or the cap of battery is dirty. It may cause the electric current can not
go through. Therefore you will find the digital monitor will still show “Without Power”under full
charged.
Please keep the connecting points (+/-) or the cap of battery clean. Please use dry soft cloth to
wipe the battery housing/cap and even the connecting points (+/-).
Do not use cleaner or chemical cleaner to clean the battery or charger, otherwise they will be
damaged.
RECYCLE & THROW AWAY
Make sure there is without any power inside the battery before throwing the battery away.
Please charge the battery full at the first time use. If the battery’s use time is shorter after long time
use, it means you need to amend an extra new battery.
Please stick gummed tapes on the connecting points (+/-) for fire/explosion preventing. Please
follow the local rule of recycling.
SAFETY INSTRUCTION
This product is not to be used by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction.
Children should be supervised to ensure that they do not play with the
appliance.
Never recharging non-rechargeable batteries.
Please follow the manual of battery with correct instruction. Our company
does not guarantee anything due to the purpose damage or wrong use.

5. Care an maintenance
Cleaning
• Careful cleaning of the tool, in particular, the moving parts contributes towards a longer
useful life. Remember that dust, sand, environmental influences, in particular a high salt
index, and dirt in general are extremely damaging to hydraulic tools.
Power switch
Check to see whether the switch on the machine automatically pops out again when you
release it.
Storage
To prevent damage to the tool as a result of bumps, dust etc. you should if possible store the
tools in the original packaging.
Guarantee:
2 year guarantee when used for the purpose it is intended when the annual maintenance
intervals are maintained by an authorised HAUPA service centre. We reserve the right to
rework the product.
Faults:
Loss of oil:
Send to the HAUPA service centre. Do not open!
Disposal:
…in accordance with the scope of validity of the European WEEE (2002/96/EU) and RoHS
directives (2002/95/EU). Batteries must be disposed off separating according to the battery
directive.
WITH EVERY REPLACEMENT PART ORDER, INCLUDE THE FOLLOWING INFORMATION:
1) Article number.
2) Article description.
3) Reference to the operating instructions and/or date.
4) Tool type.
5) Serial number of the tool.
The guarantee is voided if you use parts that are not original replacement parts from HAUPA.

Germany: HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
english
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Art. 216663

Art. 216667

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Art. no.:
Note:
adequate HAUPA pressing tools.
The tools are not isolated and it is forbidden to work under
tension.
HAUPA GmbH & Co.KG, Königstr. 169, 42853 Remscheid, Germany
Phone [phone] – 0, Fax [phone] – 840
Herewith we declare that the above mentioned tools are manufactured according the
following guidelines:
CE guidelines 98/37/EEC, 89/336/EEC
Jens-Ole Paas
QuQuaaalilittäättsmasmananaggeemementnt
Jochen Husli
PPrrooodduuktktmamananagegemementnt
Remscheid, 01.01.2019
216663/M-1, 216667/M-1