haupa SMART-LINE 216801-1 User manual

B ttery powered crimping tool
Art. 216801-1
INSTRUCTION MANUALBattery powered crimping tool SMART-LINE
Video 216801-1
… convincing solutions

1. Technic l d t
Area of application: For the creation of an electrical connection by means of compression
Scope of delivery: 1 crimping tool, 1 charger, 1 battery, 1 carry loop, in plastic case,
without pressing dies.
Pressing force: 60 kN
Oil type: ISO class viscosity 15
Safety: The tool is fitted with a safety value that has been set at the factory.
Structure: The working head can be rotated by 180° to make it easier to adapt to
the operation to be carried out. The model Art. 216801 does not protect
the operator when working on cables that carry power.
Guarantee: 2 year guarantee if used for the purpose it is intended.
2. Are of work/Perform nce ch r cteristics
• Pressing force in kN 60 kN
• Working pressure in bar: 700
• ead can be opened
• Opening / ub: 17 mm
• Pressing width: slim
• Motorstop
• Crimping range cable lugs: standard Cu 6-300 / DIN Cu 6-300 / DIN Al 16-240
• Crimping range connectors: standard Cu 6-300 / DIN Cu 6-300 / DIN Al 16-240
• Pressing time, battery-operated in seconds: 5
• Battery charging time in minutes: 30
• Battery type: Li-Ion, 18 V, 2 Ah
• Weight in kg without batterie: 2,9
• Weight set in kg with batterie: 7,9
• 6 tonnes of pressing force for maximum performance
• Motor stop. The feed is stopped immediately the operating switch is released.
No post-travel of the piston
• 180 degree rotating crimping head. Can thus be mounted even in places that are difficult
to access
• Manual return enables shorter process cycles and saves battery capacity
• The manual return enables the operator to bring the piston back to the starting point in the
event of a faulty pressing.
• After the pressing is completed, the device operates in idle.
(If the compression is not completed, manual return of the piston on the return operation
button is "very perceptibly" more difficult)
• The two button operation ensures logical, simple and quick single-handed operation.
• The tool is supplied with 1 Li-Ion battery 18 V, 2 Ah and a quick charger.
• Area of application in accordance with the available pressing dies
• (max. 300 mm2 DIN tube terminals or 300 mm2 F-Type notch-type cable keys for
cable class 5/6).

Germany: AUPA Gmb & Co. KG, Königstraße 165-169, D -42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
… convincing solutions
english
3. Oper ting instructions
CAUTION! TOOLS MAY NEVER BE USED WIT OUT FIRST INSERTING T E PRESSING DIES.
Ensure that the pressing dies fit precisely to the appropriate area and are seated perfectly in the
holders.
OT ERWISE T IS MAY CAUSE SERIOUS DAMAGES OR BREAKAGES AND T E GUARANTEE WILL
BE VOIDED.
Prep r tion
Before starting up the tool, read the operating instructions first.
All current-carrying elements in the area you are working in should be disconnected.
Otherwise the protective procedures for working in the vicinity of components under current
must be implemented. (DIN EN 50110)
Do not use the tool if you are tired or under the influence of medication, drugs or alcohol.
Take into account the valid accident prevention and safety regulations and use the tool
exclusively for the purpose for which it is intended.
Only electro-technically trained persons over 16 years of age may process connecting materials
using the tool.
The operating instructions must always be carried with the tool.
The instructions must have been read and understood by the user.
The operator must ensure that this is the case.

Oper ting:
• Select the required pressing die.
• Never use a crimping tool without pressing dies!
• The pressing procedure can be stopped at any time by releasing the actuation switch.
• No components under power may be compressed.
• The tool is not insulated!
• The tool is not designed for permanent use.
• After 35 - 45 compression actions carried out one after another, you must take a break
of 10 to 15 minutes to allow the tool to cool down.
• If it is heated too high, this may cause damages to the tool.
• Do not use under water or when it is raining.
• Please observe the processing notes for the relevant connection materials as detailed in
our catalogue.
Die holder
Push button
to advance
Push button for
return movement

HAUPA GmbH & Co. KG, Königstraße 165-169, D-42853 Remscheid,
Tel.: [phone]. Fax: [phone], E-Mail: [e-mail]. Subject to technical changes and printing errors.
... convincing solutions
english
Mounting and unmounting the battery
Charger specifications
Model Nr.: 215527
Input: 100 – 240 V AC
Frequency: 50 / 60 Hz
Output V: 21 V
Output A: 1 A
Weight: 0,164 kg
Measurements: 92 mm (L) x 47 mm (B) x 45 mm (H)
Charger: Connecting battery to charger:

215523 (2 Ah) 215525 (4 Ah)
Please remove the battery after use and keep it removed when storing the
tool!
HAUPA is not liable for wrong or unintended use
2 Ah Battery Specifications
Model Nr.: 215523
Voltage: 18 V
Weight: 0,35 kg
Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)
est. Charging Time: approx. 30 Min
Capacity: 2 Ah
4 Ah Battery Specifications
Model Nr.: 215525
Voltage: 18 V
Weight: 0,58 kg
Measurements: 114 mm (L) x 73,5 mm (B) x 67 mm (H)
est. Charging Time: approx. 60 Min
Capacity: 4 Ah
LED charge indicator: (Pressing the button will light up LEDs)

5. C re nd m inten nce
Cle ning
• Careful cleaning of the tool, in particular, the moving parts contributes towards a longer
useful life. Remember that dust, sand, environmental influences, in particular a high salt
index, and dirt in general are extremely damaging to hydraulic tools.
• Particular care should be taken when cleaning the pump drive piston and the piston.
The tiniest of contaminations may scratch the walls of the cylinder and damage the
leak-proof seals. For the correct cleaning of the piston, we recommend extending the
piston and then cleaning it with a high-quality, non-corrosive solution.
Power switch
Check to see whether the switch on the machine automatically pops out again when you
release it.
Stor ge
To prevent damage to the tool as a result of bumps, dust etc. you should if possible store the
tools in the original packaging.
Gu r ntee:
2 year guarantee when used for the purpose it is intended when the annual maintenance inter-
vals are maintained by an authorised AUPA service centre. We reserve the right to rework the
product.
F ults:
Loss of oil:
Send to the AUPA service centre. Do not open!
Dispos l:
…in accordance with the scope of validity of the European WEEE (2002/96/EU) and Ro S
directives (2002/95/EU). Batteries must be disposed off separating according to the battery
directive.
WIT EVERY REPLACEMENT PART ORDER, INCLUDE T E FOLLOWING INFORMATION:
1) Article number.
2) Article description.
3) Reference to the operating instructions and/or date.
4) Tool type.
5) Serial number of the tool.
The guarantee is voided if you use parts that are not original replacement parts from AUPA.

Germany: AUPA Gmb & Co. KG, Königstraße 165-169, D -42853 Remscheid.
Phone: [phone], Fax: [phone], [email protected] • Errors and technical changes reserved.
… convincing solutions
english
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HAUPA GmbH & Co.KG, Königstr. 165-169, 42853 Remscheid, Germany
EC declaration of conformity
HAUPA factory certificate
Product:
Product range:
Art. no.:
Note:
adequate HAUPA pressing tools.
The tools are not isolated and it is forbidden to work under
tension.
HAUPA GmbH & Co.KG, Königstr. 169, 42853 Remscheid, Germany
Phone [phone] – 0, Fax [phone] – 840
Herewith we declare that the above mentioned tools are manufactured according the
following guidelines:
CE guidelines 98/37/EEC, 89/336/EEC
Jens-Ole Paas Jochen Husli
Qualitätsmanagement Produktmanagement
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