Hayman Reese 02986RW User manual

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Towbar Installation Instructions Towbar capacity
BMW F30 3SERIES 2012 ON
Part Number 02986RW Max Towing Braked 1600 kg
Max Static Ball Load 75 kg
Installation Time: Approx 100 Mins
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLES’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 2 Issue Date: 18-01-2013
FOR TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle
owner’s manual or to the manufacturer. Overloading can
void your warranties.
Warning:
1. Do not, drill, cut, weld or otherwise modify the towbar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with
electronic engine or instrument management equipment. Failure to do so could destroy any onboard
computers. If in doubt, check with the vehicle's manufacturer.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any attempt
to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement is
required ensure that fasteners of the same rating & quality are used. Contact an authorised Hayman Reese
dealer if further information is required.
7. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
8. Towbar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
9. Hayman Reese recommends that you check your tow ball to ensure that it complies with the Australian
standards AS 4177.2.
10. PLEASE NOTE: It is advised to remove your lug or tbm when not actually towing so as to produce a clear view
of the vehicles registration plate if obscured, and to also provide maximum available departure angle.
11. Pull Pin must be fit in down position.
Tow bar Maintenance and Care.
Hayman Reese recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for
correct tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM’s, tongues or lugs) when not being used for any considerable
length of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring “R” clips are regularly checked for proper installation. Replace any worn or defective parts.
RECOMMENDED ASSEMBLY TORQUE
LISTING
Diameter Grade 8.8 Bolt
M6 9.5 Nm
M8 21.7 Nm
M10 43.4 Nm
M12 77.3 Nm
M14 146 Nm
M16 189.8 Nm
Place load rating sticker
inside driver’s door here

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLES’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 3 Issue Date: 18-01-2013
QTY.
DESCRIPTION
ITEM NO.
1
WELDED ASSEMBLY
1
1
TBM ASSY
2
8
TAPPED PLATE AND WIRE
3
8
WASHER FT M10x25.4x3
4
8
M10-1.5x35mm SET SCREW
5
1
PULL PIN
6
1
R CLIP
7
1
ACRYLIC CP LABEL
8
1
H.R STICKER
9

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLES’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 4 Issue Date: 18-01-2013
1. Remove 2x Screws from inside Rear Wheel
Arc and 1x Scrivet for both LH & RH side.
Also remove 1x Screw from top of the
Bumper inside the Wheel Arc behind the
lining for both the LH & RH side.
2. Remove 20x Screws from the underside of
the vehicle and remove the cover.
3. Remove 1x Plastic Screw from light cover
and remove cover for both LH & RH side.

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLES’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 5 Issue Date: 18-01-2013
4. Remove 1x Screw from Bumper located
under previously removed light cover.
Firmly pull on Bumper to release from Clips.
5. Remove 4x Nuts from the Impact Beam and
remove Impact Beam.
Drop exhaust from Rubber Mountings and
remove Heat Shielding.
6. Mark and drill a ᴓ12mm hole on the inside of
the Chassis Rail for both the LH & RH side,
position the hole 42mm from the bottom of the
Chassis Rail and 56mm from the back face of
the Chassis Rail (the face that the Impact
Beam is bolted to).

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLES’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 6 Issue Date: 18-01-2013
7. Using the 2 drilled Holes firmly Bolt the
Towbar into position confirming that the
Towbar is positioned correctly by measuring
that the Rear Face of the Chassis Rail
(where the Impact Beam is bolted to) is
approximately 34mm away from the Towbar
Side Arm edge for both the LH & RH side.
Use the firmly bolted in Towbar as a
template to mark the remaining 6 holes and
drill them out using a ᴓ12mm drill bit
8. Thread the remaining wired Tapped Plates
through the back face of the Chassis Rail
and tighten all Bolts to the Torque
Specifications provided and cut off the
excess wire from the Tapped Plates.
9. Cut of the bottom inside mounting face of the
Impact Beam for the LH & RH side using the
template provided on Page 8, rustproof the
cuts and then remount the Impact Beam.
34mm

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLES’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 7 Issue Date: 18-01-2013
10.Create a cut on the underside cover cutting
in between the rear most centre mounting
points from the rear most face of the cover
through the slat to the second opening.
11.Reassemble vehicle in reverse order to disassembly.

HAYMAN REESE
PART No: 02986RW
BMW F30 3 SERIES 2012 ON
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT ALL INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLES’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 8 Issue Date: 18-01-2013
161mm
Scale 1:1

Wiring Loom Installation Instructions
BMW 320D
Part No: 100902-WL
ECU Required: 04838
Tail Harness Length Required: 1800mm
Wiring Loom Installation Time: Approx. 20 minutes
Page 1
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
www.haymanreese.com.au
HAYMAN REESE
PART No: 100902-WL
BMW 320D
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS
Part No: 100902-WL
Issue Date 01-02-13

Page 2
1. On the RHS of the luggage compartment, remove
the access panel (1) by turning the clip lock (2) 90°.
4. Following the table below, connect the ezy-taps
(1) to the corresponding vehicle wires (2), then
connect the trailer patch terminal (3) to the ezy-
taps (1).
Note: For the vehicle tail circuit, ensure to use the
thicker GREY/YELLOW wire.
2. In the RHS rear quarter panel, drill a Ø30mm hole
(1).
3. File any rough or sharp edges and spray with rust
inhibitor.
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
www.haymanreese.com.au
1
1
1
11
1
1
11
11
1
GREEN / BLACK
BLACK / WHITE
BROWN / BLACK
RED / BLACK
BLUE / BROWN
BLACK / YELLOW
YELLOW / PURPLE
BLACK / WHITE
Trailer Patch Vehicle Connector
R.IND
REVERSE
TAIL
BRAKES
Function
YELLOW / BLACK GREEN / BLUE
Trailer Patch Vehicle Connector
L.IND
Function
1
2
Supplied fuse here
Vehicle fuse here
3
4
2
5
1
1
3
2
GREEN
BLACK
BROWN
RED
BLUE / BROWN
BLACK / YELLOW
YELLOW / PURPLE
BLACK / WHITE
Trailer Patch Vehicle Connector
R.IND
REVERSE
TAIL
BRAKES
Function
YELLOW GREEN / BLUE
Trailer Patch Vehicle Connector
L.IND
Function
ECU
NO ECU
1
2
1
2
1
1
GREEN / BLACK
YELLOW / BLACK
BROWN / BLACK
RED / BLACK
BLACK / GREY
BLACK / WHITE
GREY / YELLOW
BLACK / BLUE
Trailer Patch Vehicle Connector
R.IND
L.IND
TAIL
BRAKES
Function
1
1
1
3
2
HAYMAN REESE
PART No: 100902-WL
BMW 320D
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS
Part No: 100902-WL
Issue Date 01-02-13

www.haymanreese.com.au
Page 3
5. Following the table below, connect the ezy-tap (1)
to the vehicle’s BLACK/BLUE wire (2), then
connect the trailer patch terminal (3) to the ezy-tap
(1).
7. Connect the ORANGE 12v wire (1) to the positive
side of the vehicle battery (2).
6. Connect the trailer patch ground ring terminal (1)
to the vehicle grounding point (2).
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
www.haymanreese.com.au
1
3
21
1
1
11
1
1
11
11
1
1
1
BLACK / WHITE BLACK / BLUE
Trailer Patch Vehicle Connector
REVERSE
Function
1
2
2
1
HAYMAN REESE
PART No: 100902-WL
BMW 320D
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS
Part No: 100902-WL
Issue Date 01-02-13

1
2
www.haymanreese.com.au
Page 4
8. Connect the trailer patch 12-way connector (1) to
the ECU (04838) (1).
10. Mount the trailer socket (1) to the tow bar
mounting bracket using M4 fasteners (not
supplied).
11. Route the tail harness (2) across the tow bar
towards the RHS of the vehicle and up through the
previously drilled hole.
12. Ensure the tail harness grommet is seated
correctly and secure in place using a cable tie (not
supplied).
9. Apply double sided tape to the ECU (04838) (1)
and secure it to the vehicle sheet metal in the area
shown (2).
Note: Ensure the ECU connector is facing
downwards.
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
www.haymanreese.com.au
1
1
1
11
1
1
11
11
1
1
2
1
1
2
HAYMAN REESE
PART No: 100902-WL
BMW 320D
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS
Part No: 100902-WL
Issue Date 01-02-13

Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
www.haymanreese.com.au
1
2
Page 5
13. Connect the tail harness 8-way connector (1) to the
trailer wiring harness mating 8-way connector (2).
14. Test the trailer wiring harness function using a light
board or multimeter.
15. Secure all harnesses using cable ties (not
supplied).
16. Re-fit all removed parts and secure all fasteners,
ensuring there are no squeaks or rattles.
17. Place the fitting instructions in the glove box after
fitment.
HAYMAN REESE
PART No: 100902-WL
BMW 320D
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS
Part No: 100902-WL
Issue Date 01-02-13