Hayman Reese 41312 User manual

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 1 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
Vehicle Make: Mitsubishi Ratin
g
: 60K
g
Sin
g
le Mass
Vehicle Model: Outlander MY13 Applicability: Side Curtain Airbag Vehicle
Vehicle T
yp
e: SUV Locations: Behind Second Row Seats
CRD Fitted: No Installation Time: 80min
Vehicle Years of Manufacture: November 2012 Production Onwards
General
1. It is recommended that the barrier be fitted by an authorised HAYMAN REESE dealer.
2. Read and ensure that the instructions are fully understood before making any attempt to fit this product.
3. Use a suitable stop on drills to prevent drilling through the roof.
4. It is recommended that new installers use masking tape to mark out and confirm location before drilling holes.
Masking tape can also be used as an added protection against trim and carpet damage.
5. Be wary of any changes to vehicle designs or other accessories that may conflict with the fitting of the cargo barrier.
Seat belt anchors must not be located within 100 mm of the anchor plates.
6. Before drilling, ensure that area is clear of fuel, electrical, or other components.
7. Do not attach the barrier to the vehicle using seat belt or a child restraint device or its anchorage.
8. Do not obstruct seat belts, child restraints, or their operation.
9. The rating plaque shall not be removed from the cargo barrier.
10. Use care when applying rust preventative to avoid skin or eye irritation.
11. Use safety glasses when using electric drill and clean up swarf as soon as possible.
12. Cut out the templates along the marked dotted lines and confirm the scale is 1:1 before starting the installation
Tools Required for Installation of this product
7mm diameter drill bit
19mm Vinyl cutter with drill bit arbor (modified hole saw)
Socket & ratchet
Centre punch
Hammer
Scissors
Masking tape
Marking pen
Deburring tool
Torque wrench
Trim clip removal tool
Vacuum cleaner
Metric socket set

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 2 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
1
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24
13
25
26
27
22
28
26
29
32
31
30
21
33
34
3231
19
15
14
35
4
3
22
23
5
2
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HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 3 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
ITEM NO. PART NUMBER DESCRIPTION Default/QTY.
1 A41312-A1 Welded Assembly 1
2PC356
Compliance Plaque 1
3PC211
EMERGENCY WARNING HAMMER PLAQUE 1
4PC212
EMERGENCY HAMMER ASSEMBLY 1
5 PH810
Complience Sticker 1
6 PH811
Carton Label 1
7 PG464
SEATBELT CUTOUT BASE 1
8 PG465 SEATBELT CUTOUT LENS 1
9 40432 CTN C/B 1150 X 120 x1495 1
10 40431
POLY BLOCK FOAM 2
11 40127 C\TIE SMALL 8
12 40128 LARGE CABLE TIES 2
13 40105
BUSH RUBBER 25 X 9.5 4
14 A41312-A2 Driver Side Bottom Mount 1
15 A41312-A3
Passenger Bottom Mount 1
16 40135 3mm PLASTIC BUSH 2
17 A41312-5 Bottom Strap LHS 1
18 A41312-6 Bottom Strap RHS 1
19
PA237 M8 x 22 x 3.3mm FLAT WASHER 1
20 A41312-7 Cover Plate 2
21 A41312-A4
Mount Plate 2
22 A41312-12 Top Strap LHS 1
23 A41312-13 Top Strap RHS 1
24 92050 BOLT COACH M10 X 35 X 1.5P G8.8 4
25 PA223 WASHER FLAT M10 X 23 X 2 Z/P 4
26 92358 WASHER M10 WAVE 8
27 40102 HAND KNOB 4
28 40124 Cargo Bolt 70mm 2
29 92040 M10 X 20 BOLT 2
30 PA240 WSHR SPRING FT SEC M8x3.0x2.0mm z/p 2
31 PA224 M10 X 3.5 X 2.2 SPRING WSHR 8
32 92021 M8 X 20 1.25 BOLT 8
33 40161 40mm PLASTIC BUSH 2
34 40165 20 mm CARGO BOLT 2
35 PE871 Anti Rust Sache 15g 1
36 41312R-FI & CI Fitting & Customer Instructions 1

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 4 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
1. Preparing vehicle for Installation of barrier.
a. Check all contents utilising diagram & list
before attempting to install the product.
b. Begin by removing either the rear cargo
false floor or cargo boxes.
c. Note: five seat models will have cargo
boxes.
d. Note: seven seat models will have false
floor.
e. Five seat model shown in figure 1 & 2.
2. Preparing vehicle for installation of barrier.
a. Remove rear tailgate trim that clips over
the top of lower side trim panels.
3. Preparing vehicle for installation of barrier
a. Lift up front of second row seat base to
reveal seat position lever.
b. Move lever to seat folded position.
c. Fold second row seat flat using latch on
top of seat back.
d. Remove cargo blind if fitted.
Figure 1: Remove false floor
Figure 2: Remove tailgate trim
Figure 3: Remove rear most tie down points

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 5 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
4. Preparing vehicle for installation of barrier.
a. Remove second row seat base trim
finisher
b. Remove scrivet securing seat base trim.
c. Unclip and remove seat base trim
d. Note: some force may be required to
unclip the trim piece.
5. Preparing vehicle for installation of barrier.
a. Remove lower side trim panels.
b. Remove all tie down points & Phillips
head screws that retain the side trim, as
shown in figure 5.
c. Unclip the lower side trim panel from the
upper quarter trim panel.
d. Note: some force may be required to
unclip the trim piece.
e. Right hand side is shown in figure 5
repeat the process for left hand side.
6. Preparing the vehicle for installation of barrier.
a. Once lower trim panels have been
removed from the vehicle locate the top
two M8 bolts as shown in figure 4.
b. Remove and discard these bolts, repeat
the process for other side of the vehicle.
Figure 6: Install lower mounting points
Figure 5: Remove rear most tie down points
Figure 4: Remove rear most tie down points
Phillips
Head
Screws