Hayman Reese 41312 User manual

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 1 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
Vehicle Make: Mitsubishi Ratin
g
: 60K
g
Sin
g
le Mass
Vehicle Model: Outlander MY13 Applicability: Side Curtain Airbag Vehicle
Vehicle T
yp
e: SUV Locations: Behind Second Row Seats
CRD Fitted: No Installation Time: 80min
Vehicle Years of Manufacture: November 2012 Production Onwards
General
1. It is recommended that the barrier be fitted by an authorised HAYMAN REESE dealer.
2. Read and ensure that the instructions are fully understood before making any attempt to fit this product.
3. Use a suitable stop on drills to prevent drilling through the roof.
4. It is recommended that new installers use masking tape to mark out and confirm location before drilling holes.
Masking tape can also be used as an added protection against trim and carpet damage.
5. Be wary of any changes to vehicle designs or other accessories that may conflict with the fitting of the cargo barrier.
Seat belt anchors must not be located within 100 mm of the anchor plates.
6. Before drilling, ensure that area is clear of fuel, electrical, or other components.
7. Do not attach the barrier to the vehicle using seat belt or a child restraint device or its anchorage.
8. Do not obstruct seat belts, child restraints, or their operation.
9. The rating plaque shall not be removed from the cargo barrier.
10. Use care when applying rust preventative to avoid skin or eye irritation.
11. Use safety glasses when using electric drill and clean up swarf as soon as possible.
12. Cut out the templates along the marked dotted lines and confirm the scale is 1:1 before starting the installation
Tools Required for Installation of this product
7mm diameter drill bit
19mm Vinyl cutter with drill bit arbor (modified hole saw)
Socket & ratchet
Centre punch
Hammer
Scissors
Masking tape
Marking pen
Deburring tool
Torque wrench
Trim clip removal tool
Vacuum cleaner
Metric socket set

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 2 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
1
7
24
13
25
26
27
22
28
26
29
32
31
30
21
33
34
3231
19
15
14
35
4
3
22
23
5
2
18
17

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 3 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
ITEM NO. PART NUMBER DESCRIPTION Default/QTY.
1 A41312-A1 Welded Assembly 1
2PC356
Compliance Plaque 1
3PC211
EMERGENCY WARNING HAMMER PLAQUE 1
4PC212
EMERGENCY HAMMER ASSEMBLY 1
5 PH810
Complience Sticker 1
6 PH811
Carton Label 1
7 PG464
SEATBELT CUTOUT BASE 1
8 PG465 SEATBELT CUTOUT LENS 1
9 40432 CTN C/B 1150 X 120 x1495 1
10 40431
POLY BLOCK FOAM 2
11 40127 C\TIE SMALL 8
12 40128 LARGE CABLE TIES 2
13 40105
BUSH RUBBER 25 X 9.5 4
14 A41312-A2 Driver Side Bottom Mount 1
15 A41312-A3
Passenger Bottom Mount 1
16 40135 3mm PLASTIC BUSH 2
17 A41312-5 Bottom Strap LHS 1
18 A41312-6 Bottom Strap RHS 1
19
PA237 M8 x 22 x 3.3mm FLAT WASHER 1
20 A41312-7 Cover Plate 2
21 A41312-A4
Mount Plate 2
22 A41312-12 Top Strap LHS 1
23 A41312-13 Top Strap RHS 1
24 92050 BOLT COACH M10 X 35 X 1.5P G8.8 4
25 PA223 WASHER FLAT M10 X 23 X 2 Z/P 4
26 92358 WASHER M10 WAVE 8
27 40102 HAND KNOB 4
28 40124 Cargo Bolt 70mm 2
29 92040 M10 X 20 BOLT 2
30 PA240 WSHR SPRING FT SEC M8x3.0x2.0mm z/p 2
31 PA224 M10 X 3.5 X 2.2 SPRING WSHR 8
32 92021 M8 X 20 1.25 BOLT 8
33 40161 40mm PLASTIC BUSH 2
34 40165 20 mm CARGO BOLT 2
35 PE871 Anti Rust Sache 15g 1
36 41312R-FI & CI Fitting & Customer Instructions 1

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 4 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
1. Preparing vehicle for Installation of barrier.
a. Check all contents utilising diagram & list
before attempting to install the product.
b. Begin by removing either the rear cargo
false floor or cargo boxes.
c. Note: five seat models will have cargo
boxes.
d. Note: seven seat models will have false
floor.
e. Five seat model shown in figure 1 & 2.
2. Preparing vehicle for installation of barrier.
a. Remove rear tailgate trim that clips over
the top of lower side trim panels.
3. Preparing vehicle for installation of barrier
a. Lift up front of second row seat base to
reveal seat position lever.
b. Move lever to seat folded position.
c. Fold second row seat flat using latch on
top of seat back.
d. Remove cargo blind if fitted.
Figure 1: Remove false floor
Figure 2: Remove tailgate trim
Figure 3: Remove rear most tie down points

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 5 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
4. Preparing vehicle for installation of barrier.
a. Remove second row seat base trim
finisher
b. Remove scrivet securing seat base trim.
c. Unclip and remove seat base trim
d. Note: some force may be required to
unclip the trim piece.
5. Preparing vehicle for installation of barrier.
a. Remove lower side trim panels.
b. Remove all tie down points & Phillips
head screws that retain the side trim, as
shown in figure 5.
c. Unclip the lower side trim panel from the
upper quarter trim panel.
d. Note: some force may be required to
unclip the trim piece.
e. Right hand side is shown in figure 5
repeat the process for left hand side.
6. Preparing the vehicle for installation of barrier.
a. Once lower trim panels have been
removed from the vehicle locate the top
two M8 bolts as shown in figure 4.
b. Remove and discard these bolts, repeat
the process for other side of the vehicle.
Figure 6: Install lower mounting points
Figure 5: Remove rear most tie down points
Figure 4: Remove rear most tie down points
Phillips
Head
Screws

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 6 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
7. Preparing the vehicle for installation of barrier.
a. Relocate the LHS wiring harness around
the wheel arch so that the it is free from
the bolted section of the
8. Installing lower anchor points
a. Install bottom mount bracket using the
supplied M8 bolts flat & spring washers.
b. Ensure that the M8 flat washer is fitted
between the bottom mount & wheel arch
brace.
c. Torque M8 bolts to 20Nm.
d. Repeat for other side of vehicle.
9. Installing upper anchor points
a. Unclip wiring harness and rear washer
tube clips on right hand side of vehicle
from body shell, as indicated in figure 9
b. Carefully remove wiring harness clip by
removing electrical tape securing clip to
harness.
WARNING: Take extra care to avoid damage to wiring
harness
Figure 7: Install lower mounting points
Figure 8: Installing lower anchor points
Figure 9: Re-Route wiring and washer tube

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 7 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
10. Installing upper anchor points
a. Re-route wiring harness and washer
tube as shown in figure 10
b. Secure to existing wiring harness using
small cable tie. Take care not to crush
washer tube
11. Installing upper anchor points
a. Temporarily install the cover plate to the
side panel as shown in figure 11. Secure
with two M8 bolts provided.
b. Using the holes in the cover plate as a
guide, mark and centre punch points for
the M10 bolt holes.
c. Remove cover plates
12. Installing upper anchor points
a. Drill 6mm pilot holes in marked locations.
b. Open Holes to 11mm.
c. It is highly recommended to use a drill
stop set to a maximum depth of 10mm to
avoid damage to panel.
WARNING: Any damage to outer panel will be highly
visible from outside of vehicle.
Figure 12: Installing upper anchor points
Figure 10: Re-Route wiring
Figure 11: Mark hole positions

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 8 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
13. Installing upper anchor points
a. Deburr all holes drilled using deburring
tool.
b. Apply rust preventative grease to all raw
edges
c. Vacuum all swarf.
d. Repeat for steps 11 to 13 for other side
of vehicle
14. Installing upper anchor points
a. Re fit the cover plate on the outside of
the inner quarter panel using M8 bolts
and spring washers.
b. Feed the passenger side top mount plate
in behind the inner quarter panel as
shown.
c. Secure with the M10 bolt, flat & spring
washers as in rear M10 point.
15. Modifying lower side trim panel
a. Fit M10x70mm cargo bolt to forward
position in mount to maintain alignment
whilst torqueing fasteners
b. Torque M10 bolts to 25 Nm, M8 bolts to
15 Nm.
c. Repeat steps 14 and 15 for other side of
vehicle
Figure 14: Installing upper anchor points
Figure 13: Installing upper anchor points
Figure 15: Torque anchor plate fasteners

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 9 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
16. Modifying lower side trim panel
a. Carefully cut out both top mount
templates. Follow instructions on
template
b. Place masking tape over approximate
location of holes.
c. Align template with features on right
hand side rear trim.
d. Secure template in position with masking
tape.
17. Modifying lower side trim panel
a. Centre punch hole locations as indicated
on template.
b. Support side trim by placing wood block
under area to be vinyl cut.
c. Vinyl cut access hole using 19mm vinyl
cutter with drill arbour.
d. Repeat upper vinyl cut for other side of
vehicle.
e. Remove any burrs or sharp edges with
small rat tail file.
18. Modifying RHS lower side trim panel
a. Carefully cut out RHS bottom mount
template. Follow instructions on template
b. Place masking tape over approximate
location of hole.
c. Align template with tie down point cut-out
on right hand side rear trim.
d. Secure template in position with masking
tape.
Figure 16: Align top anchor point template
Figure 17: Vinyl cut access hole in trim
Figure 18: Align bottom anchor point template

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 10 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
19. Modifying RHS lower side trim panel
f. Centre punch hole location as indicated
on template.
g. Support side trim by placing wood block
under area to be vinyl cut.
h. Vinyl cut access holes using 19mm vinyl
cutter with drill arbour.
i. Remove any burrs or sharp edges with
small rat tail file.
20. Modifying LHS lower side trim panel
a. Remove access panel from trim with
small flat blade screwdriver
b. Cut out template, align and secure with
masking tape
c. Vinyl cut 19mm hole as marked
d. Remove ribs to provide clearance for the
anchor point as shown in figure 20 using
Stanley knife or file.
21. Reinstall lower side trim panels
a. Re fit access panel to LHS rear trim
b. Reinstall lower side trim panels in the
reverse of steps 1-5
c. Ensure that third row seatbelts are
correctly positioned around the trim
panels.
d. Check all trim is correctly fastened
Figure 21: Reinstall lower trim panels
Figure 20: Align top anchor point template
Figure 19: Vinyl cut access hole in trim
Remove ribs indicated

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 11 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
22. Prepare barrier for fitment
a. Lay out all straps fasteners and bushes
in vehicle ready for fitment. Refer to
drawing at start of instructions.
b. Fit coach bolts and rubber bushes to
lower and middle attachment points on
cargo barrier before offering barrier into
the vehicle.
Note: Top attachment points are used
for forward position fitting kit sold
separately.
23. Fit cargo barrier to vehicle
c. Position cargo barrier in vehicle through
rear tailgate.
d. Note barrier will need to be tilted slightly
to fit inside the rear of the vehicle.
e. Position cargo barrier behind second row
seats. Take care not to scrape headliner.
24. Installing bottom mount straps
f. Fit bottom straps to anchor point using
M10x20 cargo bolt, wave washer and
5mm bush.
g. Fit bottom straps to cargo barrier using
flat washer wave washer and hand knob.
h. Fit loosely at this stage until all hardware
is fitted.
Figure 24: Fit the bottom straps
Figure 23: Fit barrier to vehicle
Figure 22: Prepare barrier for installation

HAYMAN REESE
PART No: 41312
CARGO BARRIER
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
Issue Date 30-07-2013 Page 12 of 16 Part No: 41312
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
25. Installing top mount straps
a. Fit the top strap to anchor point using
M10x70 cargo bolt, wave washer and
40mm bush.
b. Fit bottom straps to cargo barrier using
flat washer wave washer and hand knob
26. Finalising installation
a. Centralise cargo barrier in vehicle
b. Tighten all fasteners.
c. Regularly check that fasteners are tight.
d. Note the rear cargo blind if fitted is not
able to be utilised with the barrier
installed in the rear position.
Figure 25: Fit the top straps
Figure 26: Installed barrier

PART No: 41312R
CARGO BARRIER
CUSTOMER INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS UNDERSTOOD PRIOR TO FITMENT
.
30-07-2013 Page 13 of 16 Part No 41312R
Hayman Reese (Cequent)
PO Box 4397, Keysborough, Vic 3173
Phone [phone]
Vehicle Make: Mitsubishi Rating: 60Kg Single Mass
Vehicle Model: Outlander MY13 Applicability: Side Curtain Airbag Vehicle
Vehicle Type: SUV Locations: Behind Second Row Seats
CRD Fitted: No
Vehicle Years of Manufacture: November
2012 Production Onwards
Keep these instructions in the Glove Box with the owner’s manual for future reference.
1. The compliance Rating Plaque that is fitted to the Cargo Barrier shall not be removed under any
circumstances.
2. Do not obstruct seat belt or child restraints, or their operation.
3. Do not attach the cargo barrier to the vehicle using seat, seat belt or child restraint anchorages.
4. Do not attach objects to the front of the Cargo barrier.
5. Do not modify the Cargo Barrier in any way.
6. Do not use this Cargo Barrier in any other vehicle for which it is not designed.
7. During a collision, moving cargo may damage the seat belts and the tether strap of a child restraint
device or its anchorages. Load should not be in contact with webbing.
8. Never leave children unattended in the rear of the vehicle especially behind the Cargo Barrier.
9. Position the load against the Cargo Barrier.
10. Clean the Cargo Barrier with soap and water only. Do not use solvents or chemicals.
11. Replace the Cargo Barrier if it becomes rusted or damaged.
12. Do not store outside in direct sunlight.
13. Long thin items of cargo should be positioned in the vehicle with the long thin axis across the vehicle
to minimise the penetration risk.
14. Regularly check that the fasteners are tight.
15. In the event of an accident the Cargo Barrier may deform into the passenger area and the mounting
points may be weakened. Please have the installation checked by an authorised Hayman Reese
dealer in the event of an accident.
16. The high tensile fasteners supplied with this barrier were used to achieve the specified rating if
replacement is required, ensure that fasteners of the same rating are used. Contact an authorised
Hayman Reese dealer if further information is required.

XY SCALE CHART
SCALE 1:1
01020304050
10
20
30
40
50
PASSENGER-LHS
DRIVER-RHS
CENTRE PUNCH ALL HOLES BEFORE DRILLING5.
4.
UTILISE THE THE XY SCALE CHART TO ENSURE THAT SCALING IS CORRECT1.
CUT ALONG THE OUTER PROFILE OF EACH TEMPLATE2.
ALIGN TEMPLATE WITH FEATURES IN TRIM AS MARKED AND SECURE WITH 3.
MASKING TAPE
PLACE MASKING TAPE ON TRIM UNDERNEATH TEMPLATE
MITSUBISHI OUTLANDER
MY13+ UPPER MOUNT
VINYL CUT TEMPLATE
Page 14 of 16 Print A4 Paper Issue A
Align with top edge of trim
Align With edge of recessed section in trim
27
19 Vinyl Cut
39
Align With edge of recessed section in trim
Align with top edge of trim
27
39
19 Vinyl Cut

THIS PAGE HAS DELIBERATELY
BEEN LEFT BLANK
Page 15 of 16 Print A4 Paper Issue A

XY SCALE CHART
SCALE 1:1
01020304050
10
20
30
40
50
recess in trim
VINYL CUT TEMPLATES
DRIVER-RHS
MITSUBISHI OUTLANDER
Front of Vehicle
MY13+ LOWER MOUNT
Align with edge of trim
Align with tie down
UTILISE THE THE XY SCALE CHART TO1. ENSURE THAT SCALING IS CORRECT
CUT ALONG THE OUTER PROFILE OF EACH2. TEMPLATE
ALIGN TEMPLATE WITH FEATURES IN TRIM3. AS MARKED AND SECURE WITH MASKING
TAPE
PLACE MASKING TAPE ON TRIM4. UNDERNEATH TEMPLATE
CENTRE PUNCH ALL HOLES BEFORE5. DRILLING
19 Vinyl Cut
Page 16 of 16 Print A4 Paper Issue A
Front of Vehicle
Align with edge of
removable section
of trim PASSENGER-LHS
19 Vinyl Cut