Hayman Reese 03229RW User manual

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 1 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
Installation Time: Approx 165 Mins
Towbar Installation Instructions Towbar capacity
TOYOTA CAMRY ASV70R CL4
Part Number 03229RW
Max Towing Braked 1200 kg
Max Towing Unbraked 500 kg
Max Static Ball Load 120 kg
ECU: 04831
Power Harness: 04825
Tail Length: 1200mm
RPA Disable: Via button on steering wheel
Electric brake input location: BLUE wire near ECU

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 2 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
FOR TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle
owner’s manual or to the manufacturer. Overloading can
void your warranties.
Warning:
1. Do not, drill, cut, weld or otherwise modify the towbar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic
engine or instrument management equipment. Failure to do so could destroy any on board computers. If in
doubt, check with the vehicle's manufacturer.
3. If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause
damage.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any
attempt to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement
is required ensure that fasteners of the same rating & quality are used. Contact an authorised Hayman Reese
dealer if further information is required.
7. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
8. Towbar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
9. Hayman Reese recommends that you check your tow ball to ensure that it complies with the Australian
standards AS 4177.2.
10. PLEASE NOTE: It is advised to remove your LUG or TBM when not actually towing so as to produce a clear
view of the vehicles registration plate if obscured, and to also provide maximum available departure angle.
Tow bar Maintenance and Care.
Hayman Reese recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for
correct tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM’s, tongues or lugs) when not being used for any considerable
length of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring “R” clips are regularly checked for proper installation. Replace any worn or defective parts.
RECOMMENDED ASSEMBLY TORQUE
LISTING
Diameter Grade 8.8 Bolt
M6 9.5 Nm
M8 21.7 Nm
M10 43.4 Nm
M12 77.3 Nm
M14 146 Nm
M16 189.8 Nm
Place load rating sticker
inside driver’s door here

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 3 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
ITEM
DESCRIPTION
QTY
1
WELDED ASSY
1
2
SIDE ARM ASSEMBLY RHS
1
3
SIDE ARM ASSEMBLY LHS
1
4
SIDEARM INBOARD - RHS
1
5
SIDE ARM INBOARD - LHS
1
6
SIDE ARM SPACER
16
7
TRAILER BALL MOUNT
1
8
SET SCREW M12-1.25 X 40 GR 8.8 Z
8
9
WASHER PLAIN 1/2X1-1/8X16G
8
10
M10x1.25x45 HEX BOLT PC8.8
8
11
NUT HEX HD M10 X 1.25P G8
8
ITEM
DESCRIPTION
QTY
12
WASHER FLAT M10 X 23 X 2 Z/P
16
13
VE PLUG BRACKET
1
14
NUT NYLON LOCK HEX HD M4X0.7P
2
15
10mm "D" SHACKLE
2
16
ANTI-RATTLE PULL PIN ASSY GOLD
1
17
HR TOWBALL
1
18
HITCH BOX COLLAR COVER
1
19
H.R STICKER
1
20
ACRYLIC COMPLIANCE LABEL
1
21
WIRING LOOM
1

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 4 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
1. Remove 1 x scrivet located inside rear wheel
arch.
Repeat for opposite side.
2. Remove 1 x scrivet from underside of vehicle
near tire well.
Repeat for opposite side.
3. Unclip cover from bumper on underside of
vehicle via 6 x scrivets and 5 x plastic hex
head nuts. Remove cover and set aside with
hardware.

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 5 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
4. Dislodge and remove plastic trim located next
to tail-light. Remove 1 x hex head screw from
behind trim securing bumper to rear panel.
Repeat for opposite side.
5. Carefully unclip bumper from corners and
remove, ensuring to disconnect any electrical
plug/s that may be attached to vehicle body.
Set bumper aside.
6. Remove impact beam via 6 x hex head bolts (3
each side).
Discard impact beam and bolts.

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 6 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
7. Disconnect exhaust/muffler by removing 2 x
exhaust hanger brackets (each with 2 x hex
head bolts) and 2 x bolts holding muffler in
place.
Carefully remove exhaust/muffler and set
aside.
Repeat for opposite side.
8. On the now disconnected muffler, remove rear
most exhaust hanger bracket from rubber
mount.
Rubber mount will stay attached to muffler and
attach to towbar sidearm later.
Discard bracket.
Note: If tow-hook is present, remove and
discard.
Repeat for opposite side.
9. Remove heat shield covering chassisrailvia2 x
hex head nuts. Set aside with hardware.
Repeat for opposite side.
REAR-MOST
EXHAUST HANGER
BRACKET

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 7 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
10. Remove black stickers covering towbar mount
points on inboard and outboard face of
chassis rail (leave stickers on bottom face of
chassis rail).
Repeat for opposite side.
11. Looselysecure inboard and outboardsidearms
(refer to exploded diagram on page 3) to
chassis rail via 2 x M12 bolts per arm complete
with 1 x M12 washer per bolt.
Use supplied spacers as required between side
arms and chassis rail to ensure there are no
gaps.
Remove any sealant present onchassisrailthat
may interfere with side arms. Coat with an
appropriate metal protector.
Repeat for opposite side.
12. Lift towbar up to side arms and loosely secure
with 4 x M10 bolts complete with 2 x washers
and 1 x nut per bolt.
Repeat for opposite side.
Tighten all fasteners to the torques listedbelow:
M10 x 1.25 x G8.8: 48 N.m
M12 x 1.25 x G8.8: 89 N.m

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 8 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
13. Identify the centreline of the bumper.
Measure, mark and cut one of the following
depending on your bumper variant:
- Bumper Cut 1: 90mm wide x 135mm long
as measured from bottom edge of bumper
(shown).
- Bumper Cut 2: 90mm wide x 155mm long
as measured from bottom edge of bumper
(not shown).
14. Undercover tray may require some minor
removal of material to avoid the towbar hitch
box.
Identify the centre line of the tray and cut
front lip as required to clear hitch box.
15. Find a suitable position on the bumper for
the plug bracket.
Mark out and drill 2x ø5mm holes 69mm
apart on bumper skin to support plug
bracket. Feed bracket threads throughdrilled
holes prior to reinstalling bumper.
90mm
135mm

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 9 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
16. Re-install exhausts, bumper and fasteners
following steps 1-8 in reverse. Mount rear
most exhaust rubber mount to hanger rod
attached to towbar side-arm.
Place the instructions in the glove box after
fitment.
For Hybrid models only, refer to Steps 17
& 18. For petrol models go to Step 21.
17. Under the RHS of the rear seat, remove the
fastener (1) on the hybrid access panel (2).
18. Remove the hybrid access panel and then
remove the orange isolator switch.
19. Remove the RHS luggage compartment trim
panel (1).
20. Disconnect the negative battery terminal (2).

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 10 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
For petrol models only.
21. In the engine bay, disconnect the negative
battery terminal (1).
22. Remove the luggage compartment carpet
(1).
23. Remove the tool tray.
24. Remove the rear luggage compartment scuff
plate (1) by removing the four clips (2) and
pulling in an upwards direction

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 11 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
25. Remove the LHS luggage compartment
hook (1) by pressing the centre button while
pulling the hook.
26. Removing the two trim clips (2).
27. Remove the LHS luggage compartment trim
(3).
28. Inside the LHS luggage compartment area,
locate the vehicle connector (1) and patch in
the Trailer Wiring Harness (2).
29. Using an alcohol wipe, clean the LHS inner
sheet metal area (1) and the underside of
the ECU (04836) (2).
30. Apply double sided tape to the ECU (2) and
secure it to the vehicle sheet metal (1).
31. Connect the trailer patch 12-way connector
(3) to the ECU (2).

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 12 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
32. Using a 10mm socket, connect the ground
wire ring terminal (1) to the vehicle earthing
point (2).
33. Using a 30mm step drill bit, drill a grommet
hole (1) in a suitable location near the Blind
Spot radar.
34. Feed the blue connector and power wire
connector (2) through the previously drilled
hole.
35. Seat the grommet in the 30mm hole.
Note: Ensure the grommet is seated
correctly and makes a good seal.
36. Connect the Power Harness (04825) 1-way
female connector to the 1-way male
connector near the blue connector.
37. Route the Power Harness (1) towards the
front of the vehicle and up to the positive
battery terminal. Tie up any excess lengths if
required.
Note: Keep harness routing clear of all
sharp edges, moving parts and places of
extreme heat.

HAYMAN REESE
PART No: 03229RW
TOYOTA CAMRY ASV70R CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 13 Issue Date: 09-08-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
38. With the rear bumper removed, secure Tail
Harness (1) to towbar.
39. Route Tail Harness (1) up towards the blue
connector.
Note: Keep harness routing clear of all
sharp edges, moving parts and places of
extreme heat.
40. Connect the tail harness 8-way connector (1)
to the trailer patch mating 8-way connector
(2).
41. Apply silicone grease to waterproof
connector.
42. Connect the ring terminal on the power
harness to the battery positive. Reconnect
the negative battery.
43. Test the trailer patch function using a light
board or multi-meter.
44. Secure all harness using cable ties (not
supplied).
45. Re-fit all removed parts and secure all
fasteners, ensuring there are no squeaks or
rattles.
46. Place the fitting instructions in the glove box
after fitment.

FITTING INSTRUCTIONS
Smart Pin (55070BL)
HAYMAN REESE
PO BOX 4050, Dandenong South, VIC 3164
[email protected] I 1800 812 017
haymanreese.com.au
• These tting instructions are supplied to ensure
understanding of how the SMART PIN should be tted and
used correctly.
•Once installed, we recommend ALL instructions are kept and
placed in the vehicle glove box.
NOTE: Routine maintenance and inspection of the towbar &
SMART PIN is required. Regularly inspect for wear and check
the tightness of the SMART PIN NUT. Follow instructions
below to retighten the nut when necessary.
*Do not tow with your vehicle if the R CLIP or the SMART PIN
NUT is loose or missing. Replacement parts are available from
your Hayman Reese Distributor.
Smart Pin Nut
R-Clip
Smart Pin
Fig 1. Smart Pin assembly
Fig 2. Installation of Trailer Ball Mount
Insert Trailer Ball Mount (TBM) into towbar HITCHBOX, aligning hole in TBM SHANK with hole in HITCHBOX
(Fig. 2).
Insert SMART PIN through hole in HITCHBOX and hole in TBM SHANK; ensure
the LOCATORS are inserted into the NOTCHES in the HITCHBOX (Fig. 3).
STEP 1
STEP 2
Screw SMART PIN NUT onto SMART PIN; tighten SMART PIN NUT until finger
STEP 3 tight, ensuring TBM is restrained from movement.
Tighten SMART PIN NUT by turning nut a further 1/8th of a turn in the
clockwise direction using a 24mm spanner (Fig 4).
STEP 4
Install SMART PIN R CLIP through the hole on the SMART PIN (Fig. 1).
STEP 5
Step 4
Fig 4. Tightening of Smart Pin Nut
Locators
Notches
STEP 3
Fig 3. Smart Pin orientation