Hayman Reese XBAR 03230RW User manual

HAYMAN REESE
PART No: 03230RW
FORD RANGER PX/MAZDA BT50 UR XBAR
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: B
Page 1
Issue Date: 19-07-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
Installation Time: Approx 60 Mins
Towbar Installation Instructions
FORD RANGER PX/MAZDA BT50 UR XBAR
Towbar capacity:
Part Number 03230RW Max Towing Braked 3500kg
Max Towing Unbraked 750kg
Max Static Ball Load 350kg

HAYMAN REESE
PART No: 03230RW
FORD RANGER PX/MAZDA BT50 UR XBAR
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: B
Page 2
Issue Date: 19-07-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
FOR TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle
owner’s manual or to the manufacturer. Overloading can
void your warranties.
Warning:
1. Do not, drill, cut, weld or otherwise modify the towbar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic
engine or instrument management equipment. Failure to do so could destroy any on board computers. If in
doubt, check with the vehicle's manufacturer.
3. If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause
damage.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any
attempt to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement
is required ensure that fasteners of the same rating & quality are used. Contact an authorised Hayman Reese
dealer if further information is required.
7. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
8. Towbar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
9. Hayman Reese recommends that you check your tow ball to ensure that it complies with the Australian
standards AS 4177.2.
10. PLEASE NOTE: It is advised to remove your LUG or TBM when not actually towing so as to produce a clear
view of the vehicles registration plate if obscured, and to also provide maximum available departure angle.
Tow bar Maintenance and Care.
Hayman Reese recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for
correct tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM’s, tongues or lugs) when not being used for any considerable
length of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring “R” clips are regularly checked for proper installation. Replace any worn or defective parts.
Place load rating sticker
inside driver’s door here

HAYMAN REESE
PART No: 03230RW
FORD RANGER PX/MAZDA BT50 UR XBAR
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: B
Page 3
Issue Date: 19-07-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
Not all items shown in assembly drawing for clarity

HAYMAN REESE
PART No: 03230RW
FORD RANGER PX/MAZDA BT50 UR XBAR
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: B
Page 4
Issue Date: 19-07-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]

HAYMAN REESE
PART No: 03230RW
FORD RANGER PX/MAZDA BT50 UR XBAR
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: B
Page 5
Issue Date: 19-07-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
1. Lower spare wheel to allow better access for fitment
2. Insert nut plate into the LH side of the chassis
rail and align with the holes on underside of rail.
Repeat for opposite side.
3. Loosely secure LH side arm to chassis rail via 3
x M12 bolts on the outboard side of chassis rail
and 2 x M12 bolts on underside of chassis,
complete with 1 x M12 washer per bolt (one bolt
requires extra washer and nut on inside of
chassis).
Repeat for opposite side.
4. Using two people, lift towbar up to side arms
ensuring to sandwich red recovery side plate
between side arms and cross tube.
Note: Red recovery side plates must have
recess facing inwards.
Loosely secure towbar to side arms with 4 x M14
bolts per side complete with 1 x washers and 1 x
nut per bolt.
5. Refer to sequence A, B, C, and D over page for final assembly instructions.
6. Tighten all bolts to the torques listed below:
M8: 22 N.m ; M10: 48 N.m; M12: 140 N.m; M14: 175 N.m
IMPORTANT: Ensure all bolts are secured to correct torques using a calibrated torque wrench.
Tighten side arms to chassis rail first in an even pattern/sequence. Repeat for centre section to side
arms and finally torque all other fasteners.

INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: BPage 6 Issue Date: 19-07-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
3
HAYMAN REESE
PART No: 03230RW
FORD RANGER PX/MAZDA BT50 UR XBAR

5
3
HAYMAN REESE
PART No: 03230RW
FORD RANGER PX/MAZDA BT50 UR XBAR
Rev: BPage 7 Issue Date: 19-07-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
INSTALLATION INSTRUCTIONS

Wiring Loom Installation Instructions
FORD RANGER PXII, MAZDA BT-50 GT
Part No: 101426-WL
Tail Harness Length Required: 1800mm
ECU Required: 04835
Power Harness: 04825 (supplied)
Wiring Loom Installation Time: Approx. 20 minutes
Page 1
Important
It is not possible to over-ride the Factory RPA.
It can however be disabled through a switch on the vehicle dash.
www.haymanreese.com.au
Part No: 101426-WL
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
Issue Date 05-10-15
www.haymanreese.com.au
HAYMAN REESE
PART No: 101426-WL
FORD RANGER PXII, MAZDA BT-50 GT
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS

Page 2
Note: All steps are suitable for both vehicles. Ford
Ranger shown for illustration purposes.
1. In the engine bay, route the power harness (1)
down towards the LHS of the vehicle under
carriage. Do not connect the power harness
ring terminal to the battery until the end of
fitment.
Note: When routing any harnesses underneath
the vehicle, ensure to avoid all moving parts,
sources of heat and sharp objects.
3. On the LHS rear under carriage, locate and
disconnect the 6-way tail light connectors (1) and
connect the 6-way trailer patch (P/No: 101426-
WL) (2) in between.
2. From underneath the vehicle, route the power
harness (1) along the LHS of the chassis rail
towards the rear of the vehicle. Ensure that the
power harness is secured with cable ties (not
supplied).
Note: When routing any harnesses
underneath the vehicle, ensure to avoid all
moving parts, sources of heat and sharp
objects.
1
1
1
11
1
1
11
11
1
1
12
www.haymanreese.com.au
Part No: 101426-WL
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
Issue Date 05-10-15
www.haymanreese.com.au
HAYMAN REESE
PART No: 101426-WL
FORD RANGER PXII, MAZDA BT-50 GT
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS

Page 3
4. Connect the power harness 1-way male connector
(1) to the power harness 1-way female connector
(2).
5. Route the trailer patch (3) along the rear of the
vehicle across to the RHS tail light connectors.
7. Mount the tail harness socket (1) to the towbar
mounting bracket using M4 fasteners (not
supplied).
Route the tail harness (tail length 1800mm)(2)
along the towbar, towards the trailer patch blue
connector.
8.
6. On the RHS of the rear under carriage, disconnect
the 6-way tail light connectors (1) and connect the
6-way trailer patch connectors (2) in between.
3
1
1
1
11
1
1
11
11
1
1
www.haymanreese.com.au
Part No: 101426-WL
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
Issue Date 05-10-15
www.haymanreese.com.au
HAYMAN REESE
PART No: 101426-WL
FORD RANGER PXII, MAZDA BT-50 GT
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS

12. Connect the tail harness 8-way connector (1) to
the trailer patch 8-way mating connector (2).
13. Waterproof the trailer patch 8-way connector (1)
and the tail harness 8-way male connector (2)
using silicone or grease (3).
Page 4
9. Connect the trailer patch ECU connector (1) to the
ECU (2).
10. Using a cleaning wipe (not supplied) clean the area
on the vehicle rear interior sheet metal (3).
Remove the ECU backing tape and secure the
ECU (2) onto the vehicle. Ensure the ECU is
mounted pointing downwards.
11. Secure the trailer patch ground ring terminal (4) to
a suitable location on the vehicle chassis rail using
a tek screw (not supplied).
1
2
3
1
2
3
14. In the engine bay, secure the power harness ring
terminal to the battery positive terminal.
15. Test the trailer wiring harness function using a light
board or multi-meter.
16. Secure all harnesses using cable ties (not
supplied).
17. Re-fit all removed parts and secure all fasteners,
ensuring there are no squeaks or rattles.
18. Place the fitting instructions in the glove box after
fitment.
4
www.haymanreese.com.au
Part No: 101426-WL
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [e-mail]
www.haymanreese.com.au
Issue Date 05-10-15
www.haymanreese.com.au
HAYMAN REESE
PART No: 101426-WL
FORD RANGER PXII, MAZDA BT-50 GT
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
INSTALLATION INSTRUCTIONS

FITTING INSTRUCTIONS
Smart Pin (55070BL)
HAYMAN REESE
PO BOX 4050, Dandenong South, VIC 3164
[email protected] I 1800 812 017
haymanreese.com.au
• These tting instructions are supplied to ensure
understanding of how the SMART PIN should be tted and
used correctly.
•Once installed, we recommend ALL instructions are kept and
placed in the vehicle glove box.
NOTE: Routine maintenance and inspection of the towbar &
SMART PIN is required. Regularly inspect for wear and check
the tightness of the SMART PIN NUT. Follow instructions
below to retighten the nut when necessary.
*Do not tow with your vehicle if the R CLIP or the SMART PIN
NUT is loose or missing. Replacement parts are available from
your Hayman Reese Distributor.
Smart Pin Nut
R-Clip
Smart Pin
Fig 1. Smart Pin assembly
Fig 2. Installation of Trailer Ball Mount
Insert Trailer Ball Mount (TBM) into towbar HITCHBOX, aligning hole in TBM SHANK with hole in HITCHBOX
(Fig. 2).
Insert SMART PIN through hole in HITCHBOX and hole in TBM SHANK; ensure
the LOCATORS are inserted into the NOTCHES in the HITCHBOX (Fig. 3).
STEP 1
STEP 2
Screw SMART PIN NUT onto SMART PIN; tighten SMART PIN NUT until finger
STEP 3 tight, ensuring TBM is restrained from movement.
Tighten SMART PIN NUT by turning nut a further 1/8th of a turn in the
clockwise direction using a 24mm spanner (Fig 4).
STEP 4
Install SMART PIN R CLIP through the hole on the SMART PIN (Fig. 1).
STEP 5
Step 4
Fig 4. Tightening of Smart Pin Nut
Locators
Notches
STEP 3
Fig 3. Smart Pin orientation