Hayman Reese 03260R User manual

HAYMAN REESE
PART No: 03260R
JAYCO FA25 SERIES CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 1 Issue Date: 22-10-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
Installation Time: Approx 20 Mins
Towbar Installation Instructions
JAYCO FA25 SERIES CL4 Towbar capacity
Part Number 03260R
Max Towing Braked 1700 kg
Max Towing Unbraked 750 kg
Max Static Ball Load 170 kg

HAYMAN REESE
PART No: 03260R
JAYCO FA25 SERIES CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 2 Issue Date: 22-10-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
FOR TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle
owner’s manual or to the manufacturer. Overloading can
void your warranties.
Warning:
1. Do not, drill, cut, weld or otherwise modify the towbar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic
engine or instrument management equipment. Failure to do so could destroy any on board computers. If in
doubt, check with the vehicle's manufacturer.
3. If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause
damage.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any
attempt to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement
is required ensure that fasteners of the same rating & quality are used. Contact an authorised Hayman Reese
dealer if further information is required.
7. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
8. Towbar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
9. Hayman Reese recommends that you check your tow ball to ensure that it complies with the Australian
standards AS 4177.2.
10. PLEASE NOTE: It is advised to remove your LUG or TBM when not actually towing so as to produce a clear
view of the vehicles registration plate if obscured, and to also provide maximum available departure angle.
Tow bar Maintenance and Care.
Hayman Reese recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for
correct tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM’s, tongues or lugs) when not being used for any considerable
length of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring “R” clips are regularly checked for proper installation. Replace any worn or defective parts.
Place load rating sticker
inside driver’s door here

HAYMAN REESE
PART No: 03260R
JAYCO FA25 SERIES CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 3 Issue Date: 22-10-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
ITEM
DESCRIPTION
QTY
1
JAYCO FA25 WELDED ASSEMBLY
1
2
SHIM PLATE
4
3
TRAILER BALL MOUNT
1
4
WASHER PLAIN 1/2X1-1/8X16G
12
5
SET SCREW M12-1.75x40 GR10.9
6
6
M12x1.75 HEX NUT PC8
6
7
SCREW PAN HD M4 X 16 X 0.7P G4.6
2
8
NUT NYLON LOCK HEX HD M4X0.7P G8
2
ITEM
DESCRIPTION
QTY
9
WASHER PLAIN3/16 X 1/2 X 20G
2
10
"D" SHACKLE 10mm
2
11
H.R STICKER
1
12
ANTI-RATTLE PULL PIN ASSY GOLD
1
13
HR TOWBALL
1
14
HITCH BOX COLLAR COVER
1
15
ACRYLIC COMPLIANCE LABEL
1

HAYMAN REESE
PART No: 03260R
JAYCO FA25 SERIES CL4
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 4 Issue Date: 22-10-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
1. Remove 2 off Screws securing plug to rear
panel, underneath vehicle.
2. Loosely secure Towbar onto right hand
chassis rail with 3 off M12 x 40 Set Screws
provided, complete with 2 x Flat Washers
and 1 x M12 nut per Set Screw.
If a gap is present, insert supplied shim
plates, with shim tab facing rearwards (refer
to exploded diagram on page 3), between
chassis rail and side arm. Ensure to
distribute shims evenly between LH and RH
sides to keep bar centred.
Torque M12 fasteners to 109 N.m
Repeat for opposite side.
3. Secure plug on to Towbar’s plug bracket using
two x M4 Screws provided, complete with 1 x
Flat Washer and 1 x Nyloc Nut per Screw.

FITTING INSTRUCTIONS
Smart Pin (55070BL)
HAYMAN REESE
PO BOX 4050, Dandenong South, VIC 3164
[email protected] I 1800 812 017
haymanreese.com.au
• These tting instructions are supplied to ensure
understanding of how the SMART PIN should be tted and
used correctly.
•Once installed, we recommend ALL instructions are kept and
placed in the vehicle glove box.
NOTE: Routine maintenance and inspection of the towbar &
SMART PIN is required. Regularly inspect for wear and check
the tightness of the SMART PIN NUT. Follow instructions
below to retighten the nut when necessary.
*Do not tow with your vehicle if the R CLIP or the SMART PIN
NUT is loose or missing. Replacement parts are available from
your Hayman Reese Distributor.
Smart Pin Nut
R-Clip
Smart Pin
Fig 1. Smart Pin assembly
Fig 2. Installation of Trailer Ball Mount
Insert Trailer Ball Mount (TBM) into towbar HITCHBOX, aligning hole in TBM SHANK with hole in HITCHBOX
(Fig. 2).
Insert SMART PIN through hole in HITCHBOX and hole in TBM SHANK; ensure
the LOCATORS are inserted into the NOTCHES in the HITCHBOX (Fig. 3).
STEP 1
STEP 2
Screw SMART PIN NUT onto SMART PIN; tighten SMART PIN NUT until finger
STEP 3 tight, ensuring TBM is restrained from movement.
Tighten SMART PIN NUT by turning nut a further 1/8th of a turn in the
clockwise direction using a 24mm spanner (Fig 4).
STEP 4
Install SMART PIN R CLIP through the hole on the SMART PIN (Fig. 1).
STEP 5
Step 4
Fig 4. Tightening of Smart Pin Nut
Locators
Notches
STEP 3
Fig 3. Smart Pin orientation