Hayman Reese 03282RW User manual

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 1
REV A 04-10-19
PRODUCT DETAILS:
Part Number: 03282RW Maximum Towing Bra ed:
2000 kg
ECU Number: 04826 Maximum Towing Unbra ed: 750 kg
Tail Harness Length Required: 1200 mm. Maximum Static Ball Load: 200 kg
TBM/Lug Part Number: 21325
FITTING DETAILS:
Towbar Installation Time: 30 Mins. Vehicle Coding Required: NO
Wiring Installation Time: 50 Mins. RPA Disable/Other: YES
Total Installation Time: 80 mins. Note:
Bumper Cut Required: No •Use Tail Part Number to automatically disable
RPA where fitted.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 2
REV A 04-10-19
ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT.
BEFORE YOU START:
Ha man Reese recommends that instructions are read completel prior to fitment.
Check all hardware items have been included refer to assembl diagram.
Please ensure this towbar is onl fitted to vehicle models as per Ha man Reese application guide
(www.ha manreese.com.au).
Bumper Cuts
Vehicle and bumper variations can and do occur during vehicle manufacture after initial towbar
design. Fitment of towbar to vehicle and accurac of bumper cut must be assessed prior to an
bumper modifications made. Incorrect bumper cuts are not covered under Ha man Reese warrant .
NOTE: Bumper cuts need to be approached with care, refer to notes below.
•Bumper centreline – where the centreline of the bumper needs to be determined, the installer
must assess centre point b measurement of bumper width or determining two s mmetrical
reference points to give centreline.
•Bumper edge – To assist with accurate bumper cut measurement, reference to the start of the
bumper edge is now being commonl used.
oMeasure from bottom edge along bumper and around corner to the 70 mm point
(Figure 1).
o
Do not measure from visible bumper front of corner, upwards (Figure 2).
Drilling
•For an required drilling during installation, ensure that the area is clear of fuel, electrical & other components that ma be
damaged.
• All holes drilled into the bod panels shall have all burrs & swarf removed then coated with a suitable rust preventative paint.
Bolts/Fasteners
•Ensure that all hardware is fastened to correct torque as specified in this fitting instruction.
•All fasteners supplied with this product are used to achieve a specified clamp loading. If replacement is required ensure that
fasteners of the same grade and class are used.
NOTE: Achieving correct torque is critical to proper installation and responsibility of the installer. Towbar failures attributed to
tension issues from over tightening or under tightening are not covered by Hayman Reese warranty.
Product Labels
a. Towbar load rating sticker provided with this product shall be conspicuousl located on inside rear end of the driver’s door.
b. Powertrain Control Module (PCM)/Bod Control Module (BCM) upgrade warning label will be provided in towbar kit for
vehicles as required. Affix warning label in door and owner’s handbook.
WARNING:
Do not, drill, cut, weld or otherwise modify the towbar.
FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides
only for the expected load demands of towing.
Figure 1
INCORRECT
CORRECT
Place Vehicle PCM/ BCM upgrade
warning label in door AND on front
cover of owner’s service handbook
Place
Load Rating
stic er inside driver’s
door here
Figure 2

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 3
REV A 04-10-19
TOWBAR ASSEMBLY DIAGRAM
ITEM DESCRIPTION QTY ITEM DESCRIPTION QTY
1 LDV D90 WELDED ASSEMBLY 1 14 SET SCREW HEX HD M12x40x1.75P 6
2 LHS SIDE ARM ASSEMBLY 1 15 NUT HEX M12x1.75P 4
3 RHS SIDE ARM ASSEMBLY 1 16 WASHER PLAIN M14x28x3 12
4 BUMPER TAB 2 17 SET SCREW HEX HD M14x35x2P 12
5 SHIM PLATE 2 18 SMART PIN 1
6 TRAILER BALL MOUNT 1 19 TOWBALL 50mm 1
7 PLUG BRACKET 1 20 HITCH BOX COLLAR COVER 1
8 WASHER PLAIN 1/2x1-1/8x16 10 21 "D" SHACKLE 10mm 2
9 NUT NYLON LOCK HEX M4x0.7P 2 22 H.R STICKER 1
10 SET SCREW HEX HD M6x25x1P 2 23 ACRYLIC COMPLIANCE LABEL 1
11 WASHER PLAIN M6x12.5x1.2P 4 24 CAN WARNING LABEL 2
12 NUT HEX M6x1.0P 2 25 WIRING LOOM 1
13 TEK SCREW 14-20 HEX HD 22mm 2 26 SET SCREW HEX HD M14x45x2P 4
26

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 4
REV A 04-10-19
1. Drop spare wheel and exhausts from hangers;
support exhausts with a sling if necessar .
2. Remove 2 x bumper brackets securing bumper in
place, secured b 3 x screw per bracket.
3. Attach sidearm to chassis rail using 6 x M14 bolts (2 x
45mm in vertical direction & 4 x 35mm in horizontal
direction) complete with 1 x washer per bolt.
Use spacer plate between sidearm and vertical
mount holes where necessar .
Repeat for opposite side.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 5
REV A 04-10-19
4. Attach 2 x bumper tabs to back of central welded
assembl using 1 x tek screw per tab.
5. Using two people, raise centre section up to
sidearms. Attach with 3 x M12 bolts per side,
complete with nuts and washers.
Torque fasteners as below:
M12 - 77 Nm
M14 - 140 Nm
6. Secure bumper to bumper tabs using 1 x M6 bolt per
tab, complete with 1 x nut and 2 x washers per bolt.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 6
REV A 04-10-19
7. For the plug bracket, find an appropriate position on
the bumper. Mark out and drill 2 x ø5mm holes
69mm apart on bumper skin to support plug bracket.
8. Reattach exhausts to hangers and raise spare wheel.
IMPORTANT
Due to possible vehicle variations, always confirm any
noted vehicle colour wires with a multi-meter to
ensure the correct function is identified before
soldering or scotch loc ing. For vehicle wires denoted
with two colours (example; RED/GREEN) the first
colour will always be the main wire colour while the
second colour is the thinner trace colour on the wire.
9. In the Engine Ba , disconnect the vehicle batter
negative terminal (1).

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 7
REV A 04-10-19
10. In the luggage compartment, fold the rear row
seats forward (1).
11. Remove the rear sunshade (2).
12. Remove the rear boot liner.
13. Remove the tool cover and tra (3).
14. On the rear scuff trim, lift up the caps (1) under
the hooks which cover the screws.
15. Remove the screws securing the rear scuff trim
(2).
16. Remove the rear scuff trim b pulling in an
upwards direction.
17. Remove the four bolts (1) securing each of the
rear row seats (2).
18. Disconnect the seat belt warning connector and
then, remove the rear seats from the vehicle.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 8
REV A 04-10-19
19. Dislodge the LHS (1) and RHS (2) luggage
compartment trims.
20. Remove the two screws (1) securing the rear tail
lights (2).
21. Dislodge the rear tail lights and disconnect the
tail light wiring.
22. Remove tail lights from the vehicle.
23. At the LHS tail light, unseat the tail light harness
grommet (1) and push through the hole and into
the vehicle.
Note: For vehicles fitted with a subwoofer this
will need to be removed.
24. Inside the vehicle, connect the connector with
foam tape on the trailer patch (2) (102182-WL)
to the vehicle tail light connector (3) previousl
pushed through the grommet hole.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 9
REV A 04-10-19
25. Route the trailer patch connector through the
grommet hole (1) and to the outside of the
vehicle.
26. Seat the grommet (2) on the trailer patch in the
vehicle hole.
Note: Ensure grommet is seated correctl and makes
a good seal.
27. Route the ECU white connector down towards
the floor.
28. Using an alcohol wipe, clean a suitable location
of the LHS inner sheet metal area (1) and the
underside of the ECU (04826).
29. Connect the trailer patch 12-wa connector (2)
to the ECU.
30. Appl double sided tape to the ECU (1) and
secure it to the vehicle sheet metal.
31. Secure the ground wire ring terminal (2) to the
chassis (3) using a tek screw (not supplied).
Note: Mount the ECU, ensuring the connector is
orientated downwards.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 10
REV A 04-10-19
32. For auto RPA disable, locate the brown wire (1)
on the RPA wiring loom running near the down
to the floor.
33. Peel back the tape covering to expose the wires
inside.
34. Cut the brown (RPA Ground) wire (1) and strip
the two exposed ends.
35. Crimp the gre and gre black wires from the
trailer patch to the exposed brown wire ends.
36. Route the trailer patch (1) across to the RHS of
the vehicle.
37. At the RHS tail light harness, peel back the tape
covering to expose the wires inside.
38. Following the table below, connect the ez -tap
(2) to the vehicle RHS indicator wire (1) then
connect the trailer patch wire (3) to the ez -tap.
39. Route the harness down towards the RH luggage
compartment floor.
40. Locate and remove the 40mm vehicle blanking
grommet (1).
41. Route the trailer patch through the grommet
hole and seat the grommet in the hole.
Note: Ensure grommet is seated correctl and makes
a good seal.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 11
REV A 04-10-19
42. Outside the vehicle, pick up the harness under
the rear RHS.
43. Connect the power harness one wa connector
to the trailer patch.
44. Route the power harness (1) up the vehicle
towards the vehicle batter .
45. Connect the 8mm ring terminal on the power
harness to the vehicle batter positive terminal.
46. With the rear bumper removed, secure tail
harness to towbar.
47. Route tail harness towards blue connector on
patch loom.
48. Connect the tail harness (tail length 1200mm) 8-
wa connector (1) to the trailer patch mating 8-
wa connector (2).
49. Cut-off, crimp the tail harness GREY and
GREY/BLACK wires (3) to the trailer patch
matching GREY and GREY/BLACK wires (4).
50. Appl silicone grease (not supplied) (5) to
waterproof connector.
51. Secure all harness using supplied Cable Ties.

TOWBAR
INSTALLATION INSTRUCTIONS
PART NUMBER 03282RW
LDV D90
49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 12
REV A 04-10-19
52. Test the trailer patch function using a light board
or multi-meter.
53. Re-fit all removed parts and secure all fasteners,
ensuring there are no squeaks or rattles.
54. Place the fitting instructions in the glove box
after fitment.

49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 13
REV A 04-10-19
CUSTOMER INFORMATION
PLACE THESE INSTRUCTIONS IN THE
VEHICLE’S GLOVEBOX AFTER INSTALLATION
THANK YOU FOR PURCHASING HAYMAN REESE.
WITH CORRECT MAINTENANCE AND CARE THIS PRODUCT WILL PROVIDE A
LIFETIME OF TROUBLE-FREE OPERATION.
TOWBAR MAINTENANCE AND CARE:
1.
Ha man Reese recommend that the towbar LUG or TBM (tow ball Mount) Pull Pin and R
-
clip are removed
and stored when not in use. Removal of LUG or TBM (tow ball mount) is advisable when not in use to
assist with an of the following.
•Ensure rear number plate is not obscured.
•
Allow maximum available departure angle and prevent an potential interference.
•Prevent possible interference with vehicles reverse sensors or camera detecting a tow ball mount
as an obstruction during reversing.
•Removes towball mount as an obstruction for when moving around the rear of the vehicle.
2.
Ha man Reese recommends routine inspection of our towbar to ensure trouble free towing.
•Bolt securit and tension should be regularl inspected and checked for correct tension. Replace
an worn or defective parts with suitable grade & class fasteners. Inspection should be requested
to coincide with vehicle major services.
3.
It is the owner’s responsibilit to ensure towing and down ball weight capacities of the towing vehicle are
not exceeded.
•Towing and down ball weights allowable ma differ according to model variations. Please refer to
owner’s manual or vehicle dealer to confirm exact rating for our vehicle model variant.
•It is not uncommon for the vehicle tow rating to differ from the towbar rating. When this occurs,
the lesser rating must be adhered to.
•For vehicles fitted with enhanced vehicle functions that ma be altered/changed when towing i.e
Trailer swa mitigation, blind spot detection, adaptive cruise control etc. Please consult owner’s
manual to understand changes enabled when towing and after towing.
WARRANTY INFORMATION:
Ha man Reese Towbars are covered b a Lifetime Warrant .
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are
entitled to a replacement or refund for a major failure and for compensation for an other reasonabl
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to
be of acceptable qualit and the failure does not amount to a major failure.
For further details please visit www.ha manreese.com.au/warrant or contact customer service on
1800 812 017 or info@ha manreese.com.au.

49
-
75 Pacific Drive Ke sborough, VIC 3173
Phone: [phone]
Email: info@ha manreese.com.au
Page 14
REV A 04-10-19
CUSTOMER INFORMATION
PLACE THESE INSTRUCTIONS IN THE
VEHICLE’S GLOVEBOX AFTER INSTALLATION
HAYMAN REESE SMART
PIN
Your Ha man Reese towbar is equipped with Smart Pin technolog to help reduce towbar tongue rattle in most
driving conditions. Please ensure below instructions are understood and routine maintenance is carried out to
ensure best towing experience.
Reg
ularl inspect for wear and check the tightness of the Smart Pin Nut. Follow instructions below to re
-
tighten the nut as necessar when movement and noise in the tow ball mount is noted.
•Before towing, ensure R-Clip is properl installed and Smart pin nut is installed and tensioned.
Replacement parts are available from our Ha man Reese Distributor.
TOWBALL MOUNT REMOVAL/INSTALLATION
STEP 1
Insert Trailer Ball Mount (TBM) (a) into towbar
hitchbox (b), aligning hole in TBM shank (c) with
hole in hitchbox (d) (Fig. 1)
STEP 2
Insert Smart Pin (e) through hole in hitchbox and
hole in TBM shank (g); ensure the locators are
inserted into the notches in the hitchbox (Fig. 2)
STEP 3
Screw Smart Pin Nut (f) onto Smart Pin (g); tighten
Smart Pin Nut until finger tight, ensuring TBM is
restrained from up and down movement.
STEP 4
Tighten Smart Pin Nut b turning nut a further
1/8th of a turn in the clockwise direction using a
24mm spanner (Fig. 4).
STEP 5
Install Smart Pin R-Clip through the hole that
provides best clearance or easiest access. (Fig. 5)
Fig. 1
Fig. 4
(d)
HITCHBOX
(b)
Fig. 5
TRAILER BALL
MOUNT
(a)
(c)
Fig. 3
SMART PIN NUT
(f)
SMART PIN
(e)
Fig. 2
R
-
CLIP
(g)