Hayman Reese 03161RW User manual

HAYMAN REESE
PART No: 03161RW
FIAT DOBLO 263
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 1 Issue Date: 04-10-2016
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
Installation Time: Approx 100 Mins
Towbar Installation Instructions Towbar capacity
FIAT DOBLO 263 CL4
Part Number 03161RW Max Towing Braked 1500kg
Max Towing Unbraked 500kg
Max Static Ball Load 150kg
Tail Harness Length Required: 1800 mm

HAYMAN REESE
PART No: 03161RW
FIAT DOBLO 263
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 2 Issue Date: 04-10-2016
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
FOR TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle
owner’s manual or to the manufacturer. Overloading can
void your warranties.
Warning:
1. Do not, drill, cut, weld or otherwise modify the towbar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with electronic
engine or instrument management equipment. Failure to do so could destroy any on board computers. If in
doubt, check with the vehicle's manufacturer.
3. If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could cause
damage.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any
attempt to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement
is required ensure that fasteners of the same rating & quality are used. Contact an authorised Hayman Reese
dealer if further information is required.
7. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
8. Towbar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
9. Hayman Reese recommends that you check your tow ball to ensure that it complies with the Australian
standards AS 4177.2.
10. PLEASE NOTE: It is advised to remove your LUG or TBM when not actually towing so as to produce a clear
view of the vehicles registration plate if obscured, and to also provide maximum available departure angle.
Tow bar Maintenance and Care.
Hayman Reese recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for
correct tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM’s, tongues or lugs) when not being used for any considerable
length of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring “R” clips are regularly checked for proper installation. Replace any worn or defective parts.
Place load rating sticker
inside driver’s door here

HAYMAN REESE
PART No: 03161RW
FIAT DOBLO 263
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 3 Issue Date: 04-10-2016
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
ITEM
DESCRIPTION
QTY
1
WELDED ASSEMBLY
1
2
SIDE ARM ASSEMBLY RHS
1
3
SIDE ARM ASSEMBLY LHS
1
4
TRAIL BALL MOUNT
1
5
SET SCREW M10-1.25x30 GR 8.8Z/P
6
6
WASHER FT M10 x 25.4 x 3
6
7
SET SCREW M12 x 45 x 1.25P G10.9
10
8
WASHER FLAT 1/2”x1 1/8”x1/8”
10
9
LOOSE PLATE
2
ITEM
DESCRIPTION
QTY
10
PLUG BRACKET
1
11
NUT NYLOC M4-0.7 Z/P
2
12
HR TOWBALL
1
13
ANTI-RATTLE PULL PIN ASSY GOLD
1
14
“D” SHACKLE 10 MM
2
15
HITCH BOX COLLAR COVER
1
16
H.R STICKER
1
17
ACRYLIC CP LABEL
1
18
WIRING LOOM
1

HAYMAN REESE
PART No: 03161RW
FIAT DOBLO 263
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 4 Issue Date: 04-10-2016
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
1. Remove 4 x Screws from top of rear bumper.
2. Remove 3 x Screws securing rear tail light
assembly.
Repeat for opposite side of vehicle.
3. Remove and disconnect tail light assembly.
Repeat for opposite side of vehicle.

HAYMAN REESE
PART No: 03161RW
FIAT DOBLO 263
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 5 Issue Date: 04-10-2016
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
4. Remove 1 x Screw at top of rear bumper, at tail
light assembly cavity.
Repeat for opposite side of vehicle.
5. Remove 3 x Screws from underside of rear
bumper.
6. Remove 1 x Screw from underside of rear
bumper, behind rear wheel arch.
Repeat for opposite side of vehicle.