Hayman Reese 03243W User manual

HAYMAN REESE
PART No: 03243W
HONDA ODYSSEY 5TH GEN CL2
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 1 Issue Date: 20-09-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
Installation Time: Approx 145 Mins
Towbar Installation Instructions Towbar capacity
HONDA ODYSSEY 5TH GEN CL2
Part Number 03243W Max Towing Braked 1000 kg
Max Towing Unbraked 450 kg
Max Static Ball Load 50 kg
ECU: 04836
Tail Length: 1200mm
RPA Disable: N/A
Electric brake input location: Near ECU

HAYMAN REESE
PART No: 03243W
HONDA ODYSSEY 5TH GEN CL2
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 2 Issue Date: 20-09-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
FOR TOWING PURPOSES ONLY
For towing capacity details please refer to vehicle
owner’s manual or to the manufacturer. Overloading can
void your warranties.
Warning:
1. Do not, drill, cut, weld or otherwise modify the towbar.
2. If you are using electric welding on a motor vehicle, always check that the vehicle is not equipped with
electronic engine or instrument management equipment. Failure to do so could destroy any on board
computers. If in doubt, check with the vehicle's manufacturer.
3. If TBM is used in inverted position tow ball may make contact with rear tailgate when lowered, which could
cause damage.
General:
1. Ensure all hardware items have been included refer to assembly diagram.
2. It is recommended that the instructions are read through and completely understood before making any
attempt to fit this product.
3. Be wary of any changes to vehicle designs or other accessories that may conflict with the installation of this
product.
4. Before drilling ensure that the area is clear of fuel, electrical & other components.
5. All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust
preventative paint.
6. The high tensile fasteners supplied with this product were used to achieve the specified rating. If replacement
is required ensure that fasteners of the same rating & quality are used. Contact an authorised Hayman Reese
dealer if further information is required.
7. Ensure that all hardware is fastened to torque list below check fasteners on regular basis.
8. Towbar load rating sticker provided with this product shall be conspicuously located on inside rear end of the
driver's door. (See diagram below).
9. Hayman Reese recommends that you check your tow ball to ensure that it complies with the Australian
standards AS 4177.2.
10. PLEASE NOTE: It is advised to remove your LUG or TBM when not actually towing so as to produce a clear
view of the vehicles registration plate if obscured, and to also provide maximum available departure angle.
Tow bar Maintenance and Care.
Hayman Reese recommends that bolt torque’s, as listed below, are routinely and regularly inspected and checked for
correct tension. Replace any worn or defective parts.
We recommended to remove Tow Ball Mounts (TBM’s, tongues or lugs) when not being used for any considerable
length of time.
So as to avoid injury, when not towing it is suggested that the tongue, Pull Pin and R-clip are removed then stored in a
safe, clean and dry place, away from excessive moisture.
Hitch Pull Pins and spring “R” clips are regularly checked for proper installation. Replace any worn or defective parts.
RECOMMENDED ASSEMBLY TORQUE
LISTING
Diameter Grade 8.8 Bolt
M6 9.5 Nm
M8 21.7 Nm
M10 43.4 Nm
M12 77.3 Nm
M14 146 Nm
M16 189.8 Nm
Place load rating sticker
inside driver’s door here

HAYMAN REESE
PART No: 03243W
HONDA ODYSSEY 5TH GEN CL2
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 3 Issue Date: 20-09-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]

HAYMAN REESE
PART No: 03243W
HONDA ODYSSEY 5TH GEN CL2
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 4 Issue Date: 20-09-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
ITEM
DESCRIPTION
QTY
1
WELDED ASSEMBLY
1
2
TYRE WELL BRACKET
1
3
SIDE ARM RHS
1
4
SIDE ARM LHS
1
5
REAR PANEL BRACKET RHS
1
6
REAR PANEL BRACKET LHS
1
7
SHIM 5MM
6
8
SHIM 3MM
4
9
BUMPER TAB RHS
1
10
BUMPER TAB LHS
1
11
SENSOR BRACKET
1
12
ROUND SPACER 5MM
2
13
LUG ASSY
1
14
BUMPER TRIM CLIP
2
15
BOLT M10x110 1.5P
2
16
NUT HX M5-0.8 Z/P
2
17
WASHER PLAIN M5x10x1
4
18
SET SCREW HEX HD M5x20x0.8P
2
19
BOLT ZP BLACK M16x40 2.0P
2
20
SPRING WASHER ZP BLACK M16
2
ITEM
DESCRIPTION
QTY
21
WASHER PLAIN 1/2x1-1/8x16G
6
22
M10 FLAT WASHER 21x1.6MM
13
23
WSHR FT M8x17x1.20 Z/P
4
24
NUT HEX HD M10x1.25P G8
4
25
SET SCREW HEX HD M10x35x1.25P
5
26
BOLT HX HD M8x35x1.25P G8.8
2
27
BOLT HEX HD M12x110x1.75P G8.8
1
28
HEX NUT PC8 M12x1.75
1
29
BOLT M8-1.25x70 GR 10.9 Z/P
2
30
HEX NUT M10x1.5
2
31
NUT HEX HD M12x1.25P G8
2
32
SET SCREW M12-1.25x35 GR8.8
2
33
TEK SCREW 14-20 HEX HD 22MM
1
34
VE PLUG BRACKET
1
35
NUT NYLON LOCK HEX HD M4x0.7P G8
2
36
H.R STICKER
1
37
“D” SHACKLE 10MM
2
38
HR TOWBALL
1
39
ACRYLIC COMPLIANCE LABEL
1
40
WIRING LOOM
1

HAYMAN REESE
PART No: 03243W
HONDA ODYSSEY 5TH GEN CL2
INSTALLATION INSTRUCTIONS
PLEASE ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT
PLACE THESE INSTRUCTIONS IN THE VEHICLE’S GLOVEBOX AFTER INSTALLATION IS COMPLETED
Rev: A Page 5 Issue Date: 20-09-2018
Hayman Reese (Cequent)
PO Box 4050, Dandenong South VIC 3164
Phone [phone] Email [email protected]
1. Release tail-gate. Remove 3 x torx head
screws surrounding boot opening on one side.
Repeat for opposite side.
2. Remove 2 x screws from inside wheel arch
well.
3. Remove 2 x screws and 3 x scrivets from
underside of bumper.