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Herd FL33BG User manual

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1

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1
Installation guide
1-888-543-4373
www.HERD.com
1-888-543-4373
Part No: FL33BG-IG
Rev: A
Date: 20-Sep-16
Important
Herd Bumpers are vehicle "Make & Model" specific. Use of a bumper on a vehicle other than the model it was
designed for will constitute improper use of the product and may void warranty.
Unless otherwise specified, Grade 8 or Class 10.9 hardware is to be used. For the purposes of these
instructions, OE hardware means the truck's original factory hardware.
For further detail of warranty coverage and warranty repair information visit www.HERD.com.
SKU #
Truck Model
FL33BG / FL44BG
Freightliner Cascadia
General Safety
Take time to fully read the instructions before installing the Herd bumper.
At all times exercise safe work shop practices, wear steel toe boots and safety glasses during installation.
Parts and components of the Herd bumper can be heavy, handle with care to avoid injuries.
Respect power tools and use them as advertized.
For assistance call
1-888-543-4373
www.HERD.com
Thank you for choosing HERD!
HERD North America Inc.
2168 Springfield Road
Box 28, Group 525, RR5
Winnipeg, MB. Canada R2C 2Z2
Parts and tools referenced in this instruction
2
1-888-543-4373
www.HERD.com
1-888-543-4373
Part No: FL33BG-IG
Rev: A
Date: 20-Sep-16
Parts and hardware included
Tools Required
Tool
Specification
Socket
3/4” or 19 mm
Socket
1/2” or 13 mm
Wrench
3/4” or 19 mm
Wrench
1/2” or 13 mm
Item No
Part No
Description
Qty
1
BG-GR-01
ASSY-WLD CASCADIA
1
2
BG-MTK-01
ASSY-FL33BG MOUNTING KIT
1
3
1MPA001
ASSY-WLD STUD BRACKET
2
4
NLN0.75-10GR8
NYLON LOCK NUT ¾-10GR8 YZP
2
5
FW0.75GR8
FLAT WASHER ¾ GR8 YZP
2
6
1TBA001
ASSY-WLD CASCADIA TOW
6
7
1TBA002
ASSY-WLD SUBMOUNT
2
8H
HN0.5-13GR5OS
HEX NUT ½-13 TAPPED OVERSIZE
4
9
BW0.5SS18-8
BELLEVILLE WASHER ½ SS18-8
4
10
NLN0.3125-18GR8
NYLON LOCK NUT 5/16-18 GR8 YZP
2
1
2
10
8
Submount
Receiver bolts
9
4
5
3
Bumper guard
stud plates
7
6
Installation Procedure
3
Part No: FL33BG-IG
Rev: A
Date: 20-Sep-16
1-888-543-4373
www.HERD.com
1-888-543-4373
1. Assemble submounts by inserting
receiver bolt (Item 6) into
submount (Item 7) and securing
the assembly using the supplied
¾” flat washers and nylon lock
nuts (do not tighten hardware at
this stage).
Figure 1 –Assemble receiver bolt into submounts.
2. Insert bumper guard stud plates
(Item 3) into bumper center
uprights from bottom of bumper.
Using the supplied 5/16”flat
washers and nylon lock nuts
(Item 10) to secure plates in
place (tighten locknut just
enough to engage the nylon,
allowing the plate to move freely
during installation).
Figure 2 –Guard mounting plate installation.
6
7
10
Installation Procedure
4
Part No: FL33BG-IG
Rev: A
Date: 20-Sep-16
1-888-543-4373
www.HERD.com
1-888-543-4373
3. Insert submount assembly into
factory tow receiver holes as
shown.
Figure 3 –Submount assembly installation.
4. Push on receiver bolt (Item 6) to
compress factory tow receiver
spring housed in casting. Once
spring is depressed, rotate
submount assembly 90 degrees
to the vertical position as shown
ensuring the receiver bolt
engages factory casting. Tighten
¾” nylon lock nuts (Item 4),
ensuring that the submount is
level (vertically) and flush against
factory tow receiver casting face,
then torque hardware to 200 ft-
lbs (271 N·m). Repeat on
opposite side of bumper.
Figure 4 –Submount assembly installation. Narrow Rad version shown.
4
Installation Procedure
5
Part No: FL33BG-IG
Rev: A
Date: 20-Sep-16
1-888-543-4373
www.HERD.com
1-888-543-4373
5. Install bumper guard onto
submounts, guiding loose inner
mounting plate aligning them
with holes in submount. From
backside of upright, install ½”
lock washers (Item 9) and ½” hex
nuts (Item 8) as shown. Center
and level the bumper guard and
torque hardware to 86 ft-lbs (115
N·m).
Figure 5 –Bumper guard attached to submounts.
6. Open truck hood to ensure there
is no interference with the hood
and top of bumper guard.
Note:
If bumper guard adjustment is
required, loosen hardware
tighten in step 5, readjust then
tighten all hardware.
Figure 6 –Bumper guard installed (Narrow Rad version shown).
Important
Check mounting points after the first 5000 km and every 3-6 month.
8