HBM MP60 User manual

A0616-13.4 en
PME industrial
measurement electronics
with fieldbus link
MP60/MP07
Operating manual

3
PME-MP60/MP07
A0616-13.4 en HBM
Contents Page
Safety instructions 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 Introduction 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Scope of supply and accessories 9. . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 General 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Selecting amplifier settings with DIP switches 11. . . . . . . . . . . . . . . . .
3 Mounting/dismounting the MP60/MP07 15. . . . . . . . . . . . . . . . . . . . . . . .
3.1 Connecting several modules 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Connections 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Functional overview of MP60/MP07 18. . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Supply voltage and control inputs/outputs MP60 19. . . . . . . . . . . . . .
4.2.1 External supply voltage for control outputs (MP60) 20. . . . . . .
4.3 Supply voltage MP07 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Connecting a transducer 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 CAN interface 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 Synchronization (MP60) 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Setting up and operation (MP60) 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Operating principles 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Commissioning 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Guide to all groups and parameters 31. . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Set up all parameters 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Example: measuring Md and N with torque
transducer T10F (24 V supply) 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Declaring the significant parameters 39. . . . . . . . . . . . . . . . . . . . . . . . . .
7 CAN interface description (MP60 only) 47. . . . . . . . . . . . . . . . . . . . . . . .
7.1 General 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Cyclical data transmission 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Parameter assignment 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Object directory (communications profile section) 50. . . . . . . . . . . . .
7.5 Emergency objects 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Object directory: manufacturer-specific objects 54. . . . . . . . . . . . . . .
7.7 Manufacturer-specific objects in floating data format 64. . . . . . . . . .
7.8 Examples 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Error messages/operating status (LED) 67. . . . . . . . . . . . . . . . . . . . . . .
9 Keyword index 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4PME-MP60/MP07
A0616-13.4 enHBM
Safety instructions
Before connecting the device, make sure that the mains voltage and current
type specified on the type plate correspond to the mains voltage and current
type at the site of installation and that the current circuit used is sufficiently
safe.
Due to the fact that the device has not been equipped with a proper
mains switch, the connected supply cable must not be directly
connected to the mains. The maximum permissible supply voltage is
18...30 V.
According to a VDE recommendation these devices must be equipped
with a switching device (e.g. with a mains switch) for disconnection
from the mains. Make sure, that the device can quickly be disconnected
from the mains at any time.
The supply connection, as well as the signal and sense leads, must be
installed in such a way that electromagnetic interference does not adversely
affect device functionality (HBM recommendation: ”Greenline shielding
design”, downloadable from the Internet at http://www.hbm.com/Greenline).
Automation equipment and devices must be covered over in such a way that
adequate protection or locking against unintentional actuation is provided
(such as access checks, password protection, etc.).
When devices are working in a network, these networks must be designed in
such a way that malfunctions in individual nodes can be detected and shut
down.
Safety precautions must be taken both in terms of hardware and software, so
that a line break or other interruptions to signal transmission, such as via the
bus interfaces, do not cause undefined states or loss of data in the
automation device.

5
PME-MP60/MP07
A0616-13.4 en HBM
Use in accordance with the regulations
The MP60 and MP07 module and their connected transducers may be used
for measurement tasks only and directly related control tasks. To ensure safe
operation, the transducer may only be used as specified in the operating
manual. It is also essential to follow the respective legal and safety
regulations for the application concerned during use. The same applies to the
use of accessories.
Each time, before starting up the equipment, you must first run a project
planning and risk analysis that takes into account all the safety aspects of
automation technology. This particularly concerns personal and machine
protection.
Additional safety precautions must be taken in plants where malfunctions
could cause major damage, loss of data or even personal injury. In the event
of a fault, these precautions establish safe operating conditions.
This can be done, for example, by mechanical interlocking, error signaling,
limit value switches, etc.
General dangers of failing to follow the safety instructions
The modules complies with the state of the art and is safe to operate. If the
equipment is used and operated inappropriately by untrained personnel,
residual dangers may arise.
Anyone responsible for installing, starting up, maintaining or repairing the
equipment needs to have read and understood the operating manual and in
particular the safety instructions.
Conditions on site
Protect the devices from moisture or atmospheric influences such as rain,
snow, etc.
Protect the device from direct sunlight. Ensure sufficient ventilation.
Maintenance and cleaning
The modules are maintenance free. Please note the following points when
cleaning the housing:
- Before cleaning, disconnect the devices from the power supply.
- Clean the housing with a soft, slightly damp (not wet!) cloth. You should
never use solvent, since this could damage the labelling on the front panel
and the display.
- When cleaning, ensure that no liquid gets into the device or connections.

6PME-MP60/MP07
A0616-13.4 enHBM
Residual dangers
The scope of performance and supply of the MP60 or MP07 covers only part
of the measurement technology. In addition, equipment planners, installers
and operators should plan, implement and respond to the safety engineering
considerations of measurement technology in such a way as to minimize re-
sidual dangers. Prevailing regulations must be complied with at all times. Re-
sidual dangers connected with measurement technology need to be pointed
out.
Any risk of residual dangers when working with the MP60 or MP07 is pointed
out in this introduction by means of the following symbols:
Symbol: WARNING
Meaning: Dangerous situation
Warns of a potentially dangerous situation in which failure to comply with sa-
fety requirements can result in death or serious bodily injury.
Symbol: CAUTION
Meaning: Potentially dangerous situation
Warns of a potentially dangerous situation in which failure to comply with
safety requirements could result in damage to property or some form of
bodily injury.
Symbol: NOTE
Points out that important information about the product or its handling is being
given.
Symbol:
Meaning: Statutory marking requirements for waste disposal
National and local regulations regarding the protection of the environment and
recycling of raw materials require old equipment to be separated from regular
domestic waste for disposal.
For more detailed information on disposal, please contact the local authorities
or the dealer from whom you purchased the product.

7
PME-MP60/MP07
A0616-13.4 en HBM
Symbol:
Meaning: CE mark
The CE mark enables the manufacturer to guarantee that the product com-
plies with the requirements of the relevant EC directives (the declaration of
conformity is available at http://www.hbm.com/HBMdoc).
Working safely
Error messages should only be acknowledged once the cause of the error is
removed and no further danger exists.
The device complies with the safety requirements of DIN EN 61010 Part 1
(VDE 0411 Part 1).
The device must be mounted on a support rail connected to grounded con-
ductor potential. Both the support rail and the MP60/MP60DP module must be
free of paint, varnish and dirt at the point of installation.
To ensure adequate immunity from interference, the bus cables (CAN and for
MP60DP, Profibus DP) must be shielded, twisted−pair lines. The transducer
cables must also be shielded. To ensure adequate immunity from interfer-
ence, use Greenline shielding only (conncect the shield of the transducer
cable to the plug housing).
The cables of the digital inputs and outputs of the MP60/MP60DP should not
be longer than 30 m or should they be routed outside the building where the
system is located. Otherwise proper functioning of the device cannot be guar-
anteed. The effects of strong electromagnetic fields or lightning strike could
result in damage to the instrument.
When connecting cables (fitting and extracting terminals), measures must be
taken to prevent electrostatic discharge which could damage the electronics.
The MP60/MP60DP module needs to be operated with a separated extra−low
voltage (18...30 V DC supply voltage), which usually supplies one or more
consumers within a control cabinet.
Should the equipment be operated on a dc voltage network1), additional pre-
cautions must be taken to discharge excess voltages.
1) Distribution system for electrical energy with greater physical expansion (over several control cabinets, for
example) that may possibly also supply consumers with high nominal (rated) currents.

8PME-MP60/MP07
A0616-13.4 enHBM
Conversions and modifications
HBM’s express consent is required for modifications affecting the transdu-
cers’s design and safety. HBM does not take responsibility for damage resul-
ting from unauthorized modifications.
The product is delivered from the factory with a fixed hardware and software
configuration. Changes can only be made within the possibilities documented
in the manuals.
The product is delivered from the factory with a fixed hardware and software
configuration. Changes can only be made within the possibilities documented
in the manuals.
Qualified personnel
The equipment may be used by qualified personnel only; the specifications
and the special safety regulationsneed to be followed in all cases.
This means people who meet at least one of the three following requirements:
−Knowledge of the safety concepts of automation technology is a
requirement and as project personnel, you must be familiar with these
concepts.
−As automation plant operating personnel, you have been instructed how to
handle the machinery and are familiar with the operation of the equipment
and technologies described in this documentation.
−As commissioning engineers or service engineers, you have successfully
completed the training to qualify you to repair the automation systems.
You are also authorized to activate, to ground and label circuits and
equipment in accordance with safety engineering standards.
It is also essential to comply with the appropriate legal and safety regulations
for the application concerned during use. The same applies to the use of ac-
cessories.
Qualified personnel means personel familiar with the installation, fitting,
start−up and operation of the product, and trained according to their job.

9
PME-MP60/MP07
A0616-13.4 en HBM
1 Introduction
1.1 Scope of supply and accessories
Scope of supply:
D1 MP60 module or 1 MP07 module
DFor the MP60: 3 x 6-pin terminal plugs, coded
Order No.: 3.3312−0427 (terminal plug 3);
3.3312−0428 (terminal plug 4); 3.3312−0426 (terminal plug 1)
D1 flat ribbon cable connector, 10-pin
DAdditional spring for assembly of housing (enclosed in bag)
D1 operating manual for MP60/MP07 module
DFor the MP07: shielded MP60-MP07 connector cable,
Order no.: 2-9269.0226
Accessories:
DStandard ribbon cable, 10pin, 1.27 mm pitch
1.2 General
MP60 module:
The MP60 module, from the PME product line, is a frequency measurement
module intended for connecting incremental transducers, frequency
generators and HBM T10F-SF1 and T10F-SU2 torque flanges.
The MP60 module is set up and parameters assigned via the keyboard and
display or with the aid of the PME Assistent. The PME Assistent gives you a
simple operator interface under MS-Windows for assigning parameters to the
modules (described in the ”PME Assistent” online help).
Keyboard and display
Voltage supply
electrically isolated 24 V
μPDA
Counter
Intelligent signal
conditioning,
e.g. limit value switch
MP60 / MP60DP
Scalable
Analogue output
Control inputs
Control outputs
Frequency outputs
CANopen interface
Profibus DP interface
(for MP60DP)
F1
F2
Zero reference
Error
Fig. 1.1: Block diagram of MP60 module

10 PME-MP60/MP07
A0616-13.4 enHBM
Note: You must set amplifier type MP60 on DIP switch S12 (MP60)
(see also page 13).
12 3456
S12
ON
Switch positions
must not be
changed!
Module MP07:
The MP07 module is used for the excitation of torque transducers.
The following HBM torque transducers may derive their excitation from an
MP07 module:
T10F-KF1, T30FNA, T32FNA, T34FN, T36FN
The MP07 module, like the MP60, is connected to a 24 V supply voltage and
delivers the following output voltages (short-circuit proof):
+15 VDC, 100 mA
-15 VDC, 100 mA
54 VPP / 75 VPP
, 150 mA (24 - 25 kHz square-wave excitation voltage)
The supply voltage is electrically isolated from the calibration signal inputs.
The calibration signal is triggered by increasing the excitation voltage of the
transducer shaft from 54 VPP to approx. 75 VPP 1).
The MP07 module has no display and no control keys.
1) See operating manual for torque transducer