HearthStone Castleton 8030 AU User manual

Castleton Model 8030 AU
Manual: 6400-41407
R: 1/10/2018
Castleton
(Model 8030 AU)
Woodstove
OWNER'S MANUAL
Installation And
Operating Instructions
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
PLEASE READ THIS ENTIRE OWNER’S MANUAL BEFORE YOU INSTALL AND USE YOUR
NEW CASTLETON WOOD STOVE.
If this room heater is not properly installed, a house fire may result.
To reduce the risk of fire, follow the installation instructions.
Failure to follow these instructions can result in property damage, bodily injury, or even death.
Conforms to AS/NZS 2918: 2001
CONTACT LOCAL AUTHORITIES WITH JURISDICTION (BUILDING DEPARTMENT or FIRE
OFFICIALS), ABOUT PERMITS REQUIRED, RESTRICTIONS AND INSTALLATION
INSPECTION IN YOUR AREA.

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
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REFER TO COMPLIANCE LABEL – DISREGARD ANY CONTRADICTORY FUEL TYPE INFORMATION IN
INSTRUCTION MANUAL
WARNING: THE APPLIANCE & FLUE SYSTEM SHALL BE INSTALLED IN ACCORDANCE WITH AS/NZS
2918:2001 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES.
WARNING: APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL COMPLY WITH
THE REQUIREMENTS OF AS/NZS 4013:2014 WHERE REQUIRED BY THE REGULATORY AUTHORITY,
I.E. THE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING
“TESTED TO AS/NZS 4013:2014”.
WARNING: DO NOT US FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE.
WARNING: DO NOT US FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS APPLICANCE
WHEN IT IS OPERATING.
WARNING: DO NOT STORE FUEL WITHIN THE HEATER INSTALLATION CLEARANCES.
WARNING: WHEN OPERATING THIS APPLICANCE AS AN OPEN FIRE USE A FIRE SCREEN.
WARNING: OPEN AIR CONTROL (AND DAMPER WHEN FITTED) BEFORE OPENING FIRING DOOR.
CAUTION: THIS APPLIANCE SHOULD NOT BE OPERATED WITH A CRACKED GLASS.
CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN
ACCORDANCE WITH THESE INSTRUCTIONS.
CAUTION: THE USE OF SOME TYPES OF PRESERVATIVE-TREATED WOOD AS A FUEL CAN BE
HAZARDOUS.
CAUTION: MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR
MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENETS MAY RESULT IN HAZARDOUS
CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MANUFACTURER SHOULD BE
CONSULTED IN THE FIRST INSTANCE.
CAUTION: CRACKED AND BROKEN COMPONENTS, e.g. GLASS PANELS OR CERAMIC TILES, MAY
RENDER THE INSTALLATION UNSAFE.
ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE
TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE APPROVAL GRANTED FOR
COMPLIANCE WITH AS/NZS 4013:2014. THE APPLIANCE OR FLUE SYSTEM SHOULD NOT BE
MODIFIED IN ANY WAY WITHOUT THE WRITTEN APPROVAL OF THE MANUFACTURER.
Supplied by:
Castworks Pty Ltd
57 Industrial Drive
Braeside VIC 3195

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Table of Contents
INTRODUCTION..................................................................................................................... 3
CODES ..................................................................................................................................................................3
SAFETY INFORMATION............................................................................................................................................3
PERIODIC CHECKLIST.............................................................................................................................................4
EMERGENCY PROCEDURES ....................................................................................................................................4
SPECIFICATIONS.................................................................................................................. 5
INSTALLATION...................................................................................................................... 6
UNPACKING ...........................................................................................................................................................6
PACK LIST .............................................................................................................................................................6
INSTALLING YOUR STOVE .......................................................................................................................................6
HEARTH REQUIREMENTS &FLOOR PROTECTION .....................................................................................................7
COMBUSTIBLE SURFACE REQUIRED CLEARANCES...................................................................................................8
OUTSIDE AIR SUPPLY.............................................................................................................................................9
VENTING COMPONENTS &CONFIGURATION REQUIREMENTS.....................................................................................9
INSTALLING THE REAR HEARSHIELD AND BLOWER ................................................. ERROR!BOOKMARK NOT DEFINED.
OPERATION.........................................................................................................................16
CONTROLS AND FEATURES ...................................................................................................................................16
CHOOSING FIREWOOD..........................................................................................................................................16
BUILDING AFIRE ..................................................................................................................................................18
NORMAL OPERATION............................................................................................................................................19
MAINTENANCE....................................................................................................................21
GLASS REPLACEMENT PROCEDURES ....................................................................................................................21
CREOSOTE FORMATION &REMOVAL .....................................................................................................................22
GASKETS.............................................................................................................................................................22
GLASS .................................................................................................................................................................22
TROUBLESHOOTING..........................................................................................................23
TROUBLESHOOTING GUIDE ...................................................................................................................................24
REPLACEMENT PARTS &OPTIONAL ACCESSORIES.................................................................................................25
SAFETY LABEL ...................................................................................................................26
LIMITED WARRANTIES.......................................................................................................27

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
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Introduction
Thank you for purchasing a Castleton woodstove
from Hearthstone Quality Home Heating Products.
This stove will provide years of comfortable heat.
This stove also provides the benefits of advanced
technology in wood burning without the cost and
maintenance requirements of a catalytic device. The
Castleton blends modern technology with the unique
beauty and qualities of cast iron. We trust that you
will appreciate the quality of this handcrafted
product.
Your Castleton woodstove burns very efficiently, and
produces a large amount of heat. However, you
should not consider your Castleton the primary heat
source for your home. The Castleton’s large glass
window allows you to enjoy the fire from a variety of
locations in the room.
Please read this manual in its entirety. Its purpose is
to familiarize you with your stove's safe installation,
proper break-in, operation and maintenance. It
contains extremely important information so keep it
handy and refer to it often.
A qualified heating technician may need this owner’s
manual as a reference when installing this stove in
your home. There are national, state, and local
building codes that direct the technician on how to
install your stove. These codes stipulate the
dimension of stovepipe and clearances to walls,
ceilings, hearth, and other combustible surfaces.
The codes exist to reduce the risk of fire. Failure to
follow these instructions can result in fire, property
damage, bodily injury, and even death.
Install the stove in a safe, open area, away from
traffic flow, doors, and hallways. If possible, try to
install the stove near an existing chimney and
chimney connector. It is extremely important to
install this stove with the proper clearance from
combustible surfaces. You can purchase specific
connector pipe and special wall coverings as
specified by this manual and AZ/NZ 2918:2001 to
protect combustible surfaces. As a general rule,
keep furniture, drapes, curtains, wood, paper, and
other combustibles at least 36 inches (92 cm) away
from the stove. Never install the stove in or near a
storage location for gasoline, kerosene, charcoal
lighter fluid or any other flammable liquids.
Install the stove in your central living area to allow
heat to radiate naturally to distant rooms. Do not
install your stove in a poorly insulated area. This is
inefficient and would likely result in higher fuel
usage.
•SAFETY NOTICE: AN IMPROPERLY INSTALLED
STOVE CAN RESULT IN A HOUSE FIRE. FOR
YOUR SAFETY, CAREFULLY FOLLOW THE
INSTALLATION DIRECTIONS. CONTACT LOCAL
BUILDING OR FIRE OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION
IN YOUR AREA.
The safety of your stove will depend on many
factors, some of which include: distance to
combustible objects, correct venting, and adequate
chimney maintenance. Should you have any
questions, do not hesitate to contact your dealer for
additional information.
Contact your dealer for any necessary warranty
service. This Castleton Model 8030 AU stove is
warranted by:
Hearthstone Quality Home Heating Products, Inc®
317 Stafford Ave.
Morrisville, Vermont 05661, USA
www.Hearthstonestoves.com
CODES
When you install your Castleton woodstove, it is
imperative that you adhere to all Federal and local
codes. Obtain these codes from the following
sources:
•National Building Regulations and standards
•AS/NZ 2918:2001
•Australian Home Heating Association
•Local Building Control Office
SAFETY INFORMATION
Read and understand this Owner's Manual
thoroughly before installing and using this
stove.
Make sure to install your stove:
•According to the manufacturer's
recommendations
•In accordance with all applicable codes
•With the proper sized chimney
When using your stove, follow these safety
precautions:
•Never modify this stove in any way.
•Never burn kiln dried, painted or treated wood in
this stove.
•DO NOT BURN GARBAGE. Never burn garbage
or trash, colored or glossy paper, solvents,

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plywood, artificial logs, cardboard, or driftwood, in
this stove.
•Never burn coal in this stove.
•DO NOT BURN FLAMMABLE FLUIDS.
•DO NOT USE CHEMICALS OR FLUIDS TO
START THE FIRE. Never use gasoline, kerosene,
charcoal lighter fluid, or other flammable fluids to
start or invigorate the fire. These fuels will cause
dangerous burning conditions in the stove. Keep
all such materials away from the stove.
•Never use a wood grate or other device to elevate
the fire.
•Never allow logs in the firebox to hit the glass
when the door is closed.
•Never slam the door or use the door to force wood
in to the stove.
•Never over-fire your stove. (See page 20)
•Never put articles of clothing or candles on a hot
stove.
•Never connect the stove to a flue used by another
appliance.
Other safety guidelines:
•Keep all combustible items such as furniture,
drapes, clothing, and other items, at least 36"
(0.92 m) from the stove (See page 7)
•Install a smoke detector, preferably in an area
away from your wood stove.
•Keep a fire extinguisher handy. We recommend
the type rated "A B C."
•Dispose of ashes properly. (See page 20)
•Keep children and pets away from the stove when
it is burning; they could be seriously injured by
touching a hot stove.
•Clean your chimney system as needed. (See page
22)
Outside combustion air may be required if:
1. This solid-fuel-fired appliance does not draw
steadily, smoke rollout occurs, fuel burns poorly,
or back-drafts occur whether or not there is
combustion present.
2. Existing fuel-fired equipment in the house, such
as fireplaces or other heating appliances, smell,
do not operate properly, suffer smoke roll-out
when opened, or back-draft whether or not there
is combustion present.
3. Opening a window slightly on a calm (windless)
day alleviates any of the above symptoms.
4. The house is equipped with a well-sealed vapor
barrier and tight fitting windows and/or has any
powered devices that exhaust house air.
5. There is excessive condensation on windows in
the winter.
6. A ventilation system is installed in the house.
If these or other indications suggest that
infiltration air is inadequate, additional combustion
air should be provided from the outdoors. Outside
combustion air can be provided to the appliance by
using the optional outside air kit #90-53300
PERIODIC CHECKLIST
Perform each of these tasks at the specified
intervals.
At the End of Every Week:
•Empty ashes from the firebox, sooner if the firebox
is full.
At the Beginning of Every Other Month:
•Depending upon your use of the stove, visually
inspect the chimney connector and chimney for
creosote. (see page 22)
•Check door seals using the "dollar bill test." -
When the stove is cool, shut the door on a dollar
bill. If the bill pulls out without any resistance, then
your stove’s door is not sealing properly. To
tighten the seal, adjust the door latch mechanism
or change the door gasket. (Refer to page 22.)
At the End of Every Season:
•Dismantle the chimney connector and clean it
thoroughly. Replace any pieces that show signs of
rust or deterioration.
•Inspect and, if necessary, clean your chimney.
•Clean out the inside of the stove thoroughly.
•Inspect all door gasket material and replace if
worn, frayed, cracked or extremely hard.
EMERGENCY PROCEDURES
If you have a stovepipe or chimney fire, follow these
instructions:
1. If the fire is too threatening, leave the area and
call the fire department immediately! If not,
perform the next three steps.
2. Close the primary air control.
3. Close the stovepipe damper (if present).
4. Keep the stove front door closed!
WARNING: DO NOT ATTEMPT TO PUT OUT A
STOVEPIPE OR CHIMNEY FIRE BY THROWING
WATER ONTO THE STOVE, STOVEPIPE, OR
CHIMNEY. THE EXTREMELY HIGH TEMPERATURE OF
SUCH FIRES CAN CAUSE INSTANTANEOUS STEAM
AND SERIOUS BODILY HARM.
Once the chimney fire expires, leave the primary air
control closed and let the fire in the stove die out
completely. Inspect the stove, stovepipe, and
chimney thoroughly for any sign of damage before
firing the stove again. You must correct any damage
before using your stove again.

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Specifications
Maximum Heat Output:
8.9KW per hour of cordwood (based on
independent laboratory test results).
Floor Size of Heated Area:
Up to a maximum of 1,500 square feet. Factors
unique to your home can reduce the square
footage the stove will heat. Home insulation
value, number and efficiency of windows, floor
plan, stove placement, quality of the fuel and
other conditions may limit the heating ability of
the stove.
Firebox Capacity:
1.9 cubic feet.
Maximum Log Length:Up To 18” (45.7cm).
Emissions: 1.4g/kg
Efficiency: 60% average across all burn rates
Burn Time: Up to 8+ hrs. (Heat Life™: Up to 10
hours) Note: The amount and weight of wood
contained per cubic foot of firebox volume can
vary from 4 to 12kg. per cubic foot depending on
type of wood, moisture content, packing density
and other factors.
Stove Dimensions:
Height: 27 1/2” (69.8cm)
Width: 25 1/2" (64.7cm)
Depth: 21 7/8" (55.5cm)
Weight: 464 lbs. (210 kg)
Connector Size: 6" (152 mm) diameter
Metal Chimney: 6" (152 mm) inside diameter
Masonry Chimney: 6” (152 mm) inside diameter
(round flue), 8” x 8” (203 x 203 mm) (square
flue)
Crate Dimensions: H-39” W-29” L-36” or
99x73.7x 91.5cm (add 4” or 10.2cm for pallet).
Optional Equipment:
Outside Air Kit 90-53300
Blower 90-57300
Spark Screen 90-69300
Rear Heat Shield 90-68300
Figure 1 – Castleton Dimensions

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Installation
UNPACKING
Hearthstone packages your Castleton woodstove
with the greatest care so that it ships safely. Under
certain circumstances, however, damage may occur
during transit and handling. When you receive the
Castleton, carefully unpack and inspect the stove
and all accompanying parts. Ensure that all parts are
included in the ash pan. If any parts are damaged or
missing, please contact your authorized Hearthstone
dealer immediately.
PACK LIST
Castleton Model 8030 AU Woodstove
Owner’s Manual
The label is attached by a cable to the bottom of the
stove. Take care when lifting the stove not to
damage the label or cable. After final positioning of
the stove, the label may be stored between the
bottom of the stove and the bottom heat shield.
INSTALLING YOUR STOVE
Choose a place to install your Castleton woodstove.
Inspect this location to make sure that the stove and
stovepipes will have the required clearance from
combustible materials that are near the stove.
Combustibles include walls, floor, ceiling, and
chimney chase. You must carefully consider the
clearances to all of these combustibles before
actually connecting your stove.
If the floor is made of combustible material, then a
non-combustible floor protector is required between
the floor and the stove. An example of a non-
combustible floor protector is a hearth constructed
with a continuous layer of tile, brick, slate, glass or
another non-combustible facing. The floor
protector must have a minimum R-value of .1m2
K/W
The venting diagrams in this manual are for
reference only. Venting installations must meet the
requirements of the BCA (NCC) and the AS2918

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HEARTH REQUIREMENTS &FLOOR PROTECTION
Ensure you protect combustible flooring with a covering of noncombustible material. The floor protector must
have a minimum R-value of 0.1m².K/W.
A minimum 1025mm deep x 830mm wide x 9mm thick floor protector (Bellis Board) should be used under and in
front of the appliance base when installing the appliance (see joint AS/NZS 2918:2001 3.3.2).
The floor protector should extend 300mm in front of the appliance fuel loading door and be placed centrally in
the 830mm width.
The minimum floor protection must be met under the stove and extend beyond the stove as follows:
Figure 2 – Hearth Dimensions

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COMBUSTIBLE SURFACE REQUIRED CLEARANCES
Note: Dimensions shown in the following figures are from the top casting unless otherwise indicated.
Clearances to combustible walls may be reduced as shown below with 1140 mm wide by 1800 mm high
Skamotec panels applied directly to the side and rear walls.
It is very important to follow minimum clearances for chimney connectors to combustibles such as walls and
ceilings when installing the stove near combustible surfaces.
OUTSIDE AIR SUPPLY
(Optional Kit #90-53300)
You can connect an outside air source directly to
this stove using an optional outside air kit. The
advantage of providing outside air directly to the
stove is that the air used by the stove for combustion
is taken from outside the residence rather than from
within the room where the stove is located.
The outside air kit for this stove allows for the direct
connection of the stove's air intake to a minimum 3"
(76 mm) diameter duct (supplied by others)* which
leads to the outside of the house. When considering
placement of the duct from the outside of the house
to the hearth, keep in mind the need to avoid
structural members of the house. The outside air kit
attaches to the underside of the stove. Refer to the
instructions provided with the kit for installation.
*An adaptor for 4” duct is available if needed. KIT
#90-53308
Figure 3 – Clearance to Combustibles

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The International Residential Code (IRC) does not
allow the outside air duct to terminate higher than
the appliance. Some building officials also do not
Figure 4 – Outside Air Kit Detail
like to see any vertical rise in the duct’s termination.
Hearthstone recommends the termination be at the
same level, or lower than the air intake on the stove.
Locate the termination of the duct on the outside
wall of the home in such a manner to avoid the
possibility of obstruction by snow, leaves or other
material. Screen the termination using ¼” x ¼” mesh
rodent screen and cover it with a rain/wind proof
hood (flex pipe, outside termination, mesh, and hood
supplied by others) Contact your dealer for
availability.
VENTING COMPONENTS &
CONFIGURATION REQUIREMENTS
FLUES AND CHIMNEYS
WARNING: THE APPLIANCE AND FLUE-SYSTEM
SHALL BE INSTALLED IN ACCORDANCE WITH
AS/NZS2918 AND THE APPROPRIATE
REQUIREMENTS OF THE RELEVENT BUILDING
CODES.
WARNING: APPLIANCES INSTALLED IN
ACCORDANCE WITH THIS STANDARD SHALL
COMPLY WITH THE REQUIREMENTS OF AS/NZS
4013 WHERE REQUIRED BY THE REGULATORY
AUTHORITY, I.E. THE APPLIANCE SHALL BE
IDENTIFIABLE BY A COMPLIANCE PLATE WITH
THE MARKING ‘TESTED TO AS/NZS 4013.
ANY MODIFICATION OF THE APPLIANCE THAT
HAS NOT BEEN APPROVED IS CONSIDERED TO
BE IN BREACH OF THE APPROVAL GRANTES
FOR COMPLIANCE WITH AS/NZS 4013
CAUTION: MIXING OF APPLIANCE OR FLUE-
SYSTEM COMPONENTS FROM DIFFERENT
SOURCES OR MODIFYING THE DIMENSIONAL
SPECIFICATION OF COMPONENTS MAY
RESULT IN HAZARDOUS CONDITIONS. WHERE
SUCH ACTION IS CONSIDERED, THE
MANUFACUTRER SHOULD BE CONSULTED IN
THE FIRST INSTANCE.
The flue or chimney system must be in good
condition. It must be inspected by a competent
person and passed for use with the appliance before
installation.
Products of combustion entering the room can
cause serious health risks.
You must check the following:
•The construction of masonry chimneys, flue
block chimneys and connecting flue pipe
system must meet the requirements of the
Building Regulations and the rules in force.
•A flexible flue liner system must be certified for
use with solid fuel systems and installed to
Building Regulations and the manufacturer’s
instructions. The flue liner must be replaced
when an appliance is replaced unless proven
to be recently installed and in good condition.
•If it is necessary to fit a register plate it must
conform to the Building Regulations and the
rules in force.
•Ensure the connecting flue pipe is kept a
suitable distance from any heat sensitive
material and does not form part of the
supporting structure of the building.
•Make provision to remove the appliance
without the need to dismantle the chimney.
•Any existing flue must be confirmed as
suitable for the new intended use as defined in
the Building Regulations and the rules in force.
•The flue or chimney systems must be
inspected and swept to confirm the system is
structurally sound and free from obstructions.
•If the appliance is believed to have previously
served an open fire the chimney must be
swept a second time within a month 01 regular
use after installation to clear any soot falls that
may have occurred due to difference in
combustion levels.
•The flue exit from the building must comply
with local building control rules.
•Do not connect or share the flue or chimney
system with
another heating appliance.

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Do not connect to systems containing large
voids.
You must provide suitable access to enable the
collection and removal of debris.
You must sweep and inspect the flue when the
appliance is installed. Note: the design 01 this
appliance allows the chimney to be swept
through the appliance.
The following must be adhered to:
AS/NZS 2918:2001:4.9.1
•The flue pipe shall extend not less than 4.6m
above the top appliance.
•The minimum height of the flue system within
3m distance from the highest point on the roof
shall be 600mm above that point.
•The minimum height of a flue system further
than 3m from the highest point of the roof shall
be "a minimum" 1000mm above roof
penetration.
•No part of any building lies in or above a
circular area described by a horizontal radius
of 3m about the flue system exit.
N.B. in extreme wind areas it may be necessary
to consult your local agent for further technical
assistance.
•If flue is concealed in a chase, allow for air
vents (2 x 80mm diam. or equivalent) at the
highest possible point on the chimney chase
or alternatively, allow a min 25mm air space
between the casing cover spigot and the outer
casing.
VENTILATION
•Increase air supply provisions where a room
contains multiple appliances.
•If vents open into adjoining rooms or spaces
there must be an air vent of at least the same
size direct to the outside.
•If the appliance is installed directly onto the
floor, it must stand on a heat resistant
constructional floor protector of the minimum
dimensions shown and meet the requirements
of AS/NZS 2918:2001, section 3.3.
•Site the vents where cold draught is unlikely to
cause discomfort. This can be avoided by
placing vents near ceilings or close to the
appliance (see diagram below).
•Additional ventilation is required. This must be
provided using a permanently open-air vent, of
the size listed, which is positioned so that it is
not liable to be blocked both inside and
outside the building.
Allowances MUST be made for air replacement
vents to be located near the fireplace to aid
combustion.
A minimum of one pair of air vents is
recommended or one large vent.
Allowance is to be made for a minimum of 2 inlet
ducts from outside to internal vent location.
Note: DO NOT USE FIREPLACE CAVITY
VENTILATION AS A METHOD OF AIR
REPLACEMENT.
•Extractor fans or cooker hoods must not be
placed in the same room or space as this can
cause the appliance to emit fumes into the
room.
•If any of these checks reveal problems do not
proceed with the fitting of the appliance until
they have been rectified.
•If the appliance is installed directly onto the
floor it must stand on a heat resistant
constructional floor protector of the minimum
dimensions shown and meet the requirements
of AS/NZS 2918:2001, section 3.3
•The building must have a suitable load-
bearing capacity for the floor protector and
appliance. Consult a structural engineer for
advice before proceeding.
•When fitting into an existing floor protector
check that the floor protector complies with
current construction regulations and is at least
the minimum sizes shown.
Figure 5 – Air replacement

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•If there is no existing fireplace or chimney, it is
possible to construct a suitable heat resistant
housing and floor protector setting. The flue
must be installed in accordance with all local
and national regulations and current rules in
force.
Fire Surround Clearances
•If the appliance is to be fitted with a fire
surround use the minimum clearances (see
diagram, Section 4) between any point of the
appliance and any heat sensitive material.
If stone I granite I marble or any other natural
material is used to construct the fire surround,
or any part of it, provision should be made for
expansion and movement of the parts due to
heating and cooling.
If you are in any doubt about the installation
requirements, or suitability of fire surrounds
contact your Hearthstone dealer.
•We recommend you obtain expert advice
before proceeding with work of this nature.
•Some finishes may discolor with heat and
some lower quality products may distort, or
crack, when in use.
•All fire surrounds should be suitable for use
with solid fuel heating products.
Figure 6 – Flue System and is components

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Figure 7 – Air ventilation through
chimney chase
Figure 8 – Air ventilation through
top flashing
Figure 9 – Minimum flue height as per AS/NZS 2918:2001

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
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INSTALLING THE REAR HEAT SHIELD
AND BLOWER
The blower for the Castleton 8030 must be used in
conjunction with the accessory rear heat shield (90-
68300). Use this blower only with the products
intended and which have markings to indicate such
use. The blower will force air up through the
convection chamber that is formed between the
back of the stove and the heat shield. The lip on the
top of the heat shield will then direct the heated air
out across the top of the stove.
1) Install the heat shield mounting brackets, first
locate the four holes in the back of the stove,
two on the underside of the top and the other
two just under the edge of the bottom about 6”
either side of center (see illustration on page 2).
Place the brackets on the stove so that they line
up with the threaded holes on the back of the
stove and with the larger hooked portion of the
brackets on top, extending upwards. Use the
(4) ¼-20 Phillips screws provided to secure the
brackets.
2) Place the 6 screws (10-24 x 3/8”) into the
brackets leaving them loose enough to slide the
heat shield and extension over them. Hold the
heat shield extension up to the brackets (as
shown in illustration) align the two holes on the
shield with the two lowest screws and adjust to
pass screws through the holes. Once both
screws are through the holes slide the heat
shield down to catch the screws in the slots then
tighten to the brackets
Note: If your stove is installed with the top exit
configuration, proceed to step 3. If your stove is
installed with the rear exit configuration proceed to
step 4.
3) If the rear heat shield filler plate is not attached
to the rear heat shield, do so now. Align the
holes in the filler plate with the holes on the heat
shield and attach using the #8-32 screws
provided. Align the holes in the heat shield with
the (4) screws on the heat shield mounting
bracket (already installed on stove). Pass the
screws through the heat shield holes and slide
the heat shield down to catch the screws into the
slots. Tighten the screws to hold the heat shield
securely in place (see illustrations below).
Top Exit Configuration #1

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4) If the rear heat shield filler plate is attached to
the rear heat shield remove it now. The upper
(larger) portion of the filler plate needs to be
removed to allow for connector pipe clearance.
Cut or break the filler plate at the perforation line
and discard the upper portion.
5) Attach the filler plate to the heat shield. Align
the holes in the filler plate with the holes on the
heat shield and attach using the #8-32 screws
provided. (NOTE:if the chimney connector
pipe is already installed the filler plate must
be reattached after the heat shield is
installed.) Align the holes in the heat shield
with the (4) screws on the heat shield mounting
bracket (already installed on stove). Pass the
screws through the heat shield holes and slide
the heat shield down to catch the screws into the
slots. Tighten the screws to hold the heat shield
securely in place (see illustration on previous
page).
6) Attach the blower to the lower part of the rear
heat shield bracket (see illustration below).
Secure with a #2 Phillips screwdriver. If the rear
shield is already installed, remove it before
installing blower.
7) Loosen the screws that mount the heat shield
extension (Figure 10).
8) With the perforated screen facing away from the
stove back (as illustrated below), position the
blower so that the screws securing the heat
shield extension pass through the key holes in
the back of the blower, then push down to catch
the screws (Figure 11).
Top Exit Configuration #2
Rear Exit Configuration #1
Rear Exit Configuration #2
Figure 10

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
15
9) Tighten the screws. The snap switch should now
touch the stove. If the snap switch does not
touch, simply bend the blower bracket up until
contact is made with the stove. If required,
remove the blower and make the appropriate
corrections.
10) Attach the heat shield.
11) Plug power cord into a grounded, 230 v,
50-cycle 3-prong receptacle. Route the cord
away from hot surfaces. Ensure the cord is not
pinched in any way.
BLOWER OPERATION:
The snap switch located on the top of the blower
housing activates the blower. It will take several
minutes for the heat of the stove to activate the snap
switch (about 120 degrees F). A rheostat controls
the blower fan speed. The rheostat knob is located
on the right hand side of the blower housing. Turn
the knob clockwise to the on position. The fan is on
the highest setting when first turned on. Continue to
turn the knob clockwise to reduce the fan speed until
it reaches its lowest setting. If the fan does not
operate at the lowest setting, the rheostat requires
adjustment. Contact your dealer for rheostat
adjustment. To turn the blower off, turn the knob fully
counterclockwise until it clicks into the off setting.
Figure 11
Figure 12
Figure 13

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
16
Operation
Once your Castleton is installed, you are ready to
light a fire.
Every installation, season’s firewood, and operator’s
technique varies. Learn how to use your stove most
efficiently for your installation. We can give you the
basic principles, but only you can ensure maximizing
the potential of your stove while also operating it
safely.
•WARNING: HOT WHILE IN OPERATION! KEEP
CHILDREN, PETS, CLOTHING AND FURNITURE
AWAY. CONTACT MAY CAUSE SKIN BURNS.
Read this entire chapter before lighting your first fire.
It explains the controls and features of your wood
stove, how to choose firewood, and how to use your
stove on a daily basis.
CONTROLS AND FEATURES
Before lighting any fires, become familiar with the
location and operation of your stove's controls and
features and learn how to use them (See Figure 14).
For your own safety, do not modify these features in
any way. We recommend you use fireplace gloves
when the stove is in operation and hot.
Figure 14 - Controls & Features
FRONT DOOR HANDLE:The firebox door allows
you to load wood into your stove; a wood handle
operates the door. To open the door, pull up on the
handle and swing the door away from the stove. To
latch the door, push the door tightly towards the
firebox then continue to push the handle in and
down until it latches shut. Gently pull on the door
handle to make sure it is properly latched.
PRIMARY AIR CONTROL: The primary air control
lever is located under the center of the ash lip. The
primary air control allows you to regulate the amount
of air entering the firebox. Generally, the more air
allowed into the firebox, the faster the rate of burn;
conversely, less air creates a slower burn. For
maximum air flow, move the lever to the left as far as
possible; move the lever as far right as possible for
minimum air flow (does not close completely).
Figure 4 – Air Control
CHOOSING FIREWOOD
Burn only natural firewood (known as cordwood) in
the Castleton 8030 Wood Heater. This stove is not
designed to burn other fuels.
•CAUTION: DO NOT USE CHEMICALS OR FLAMMABLE
FLUIDS TO START THE FIRE. DO NOT USE CHARCOAL,
PELLETS, COAL, ARTIFICIAL LOGS OR ANY OTHER
MATERIALS AS FUEL; THEY ARE NOT SAFE. DO NOT
BURN GARBAGE OR FLAMMABLE FLUIDS.
•THE USE OF UNAUTHORIZED FUEL SUCH AS COAL
COULD PRODUCE HIGH LEVELS OF CARBON DIOXIDE
IN THE LIVING SPACE. AT HIGH LEVELS CARBON
DIOXIDE COULD RESULT IN PERSONAL INJURY OR
DEATH.
The quality of your firewood directly affects heat
output, duration of burn and performance of your
stove. Softwoods generally burn hotter and faster,
while hardwoods burn longer and produce better
coals. Density and moisture content are two critical
factors to consider when purchasing wood for your
stove.
The following is a list of some wood species and
their relative BTU (British Thermal Unit) content. The
higher the BTU content, the longer the burn.
Firewood with higher BTUs is generally ideal for a
wood stove.
Moisture content also plays a key role in the
performance of your stove. Wood freshly cut from a

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
17
living tree (green wood) contains a great deal of
moisture. As you might expect, green wood burns
poorly. You must season green wood before using it
in your wood stove. To season green wood properly,
split, stack, and allow it to air dry for a period of one
year. Green wood may provide less than 2000 Btu
per pound, whereas dry wood can provide up to
7000 Btu per pound.
Stack the firewood on skids or blocks to keep it off
the ground, cover only the top of the stack. Plastic or
tarps that cover the sides of the woodpile trap
moisture and prevent the wood from drying. As for
stacking, an old Vermonter said, "The spaces
between the logs should be large enough for a
mouse to get through, but not for the cat that's
chasing it."
•CAUTION: DO NOT STORE FIREWOOD WITHIN
THE STOVE'S SPECIFIED CLEARANCES TO
COMBUSTIBLE MATERIALS.
Firewood Species
Forest type
Heat
Available
per Unit
Volume %
Density (Air
Dry)
lb/ft2 kg/m2
Splitting
Ignitability
Coals
Sparks
Availab
ility
Caloric Value
(Air Dry)
B.T.U./lb Mj/K
Eucalyptus spp.
Malee Roots
Mallee
100
N.A.
Difficult
Poor
Excellent
Few
Limited
Casuarinna supp.
Belah, Buloke
Mallee,
Box-
Ironbark
100
70 1121
Good
Poor
Excellent
Few
Limited
7400 17.2
Eucalyptus microcarpa
Grey Box
Box-
Ironbark
100
70 1121
Difficult
Poor
Excellent
Few
Good
7400 17.2
Eucalyptus laryiflorens
Box-
Ironbark
100
69 1105
Difficult
Poor
Excellent
Few
Limited
Eucalyptus sideroxylan
Red Ironbark
Box-
Ironbark
97
69 1105
Difficult
Poor
Excellent
Few
Good
Eucalyptus milliodora
Yellow Box
Box-
Ironbark
91
65 1041
Difficult
Poor
Excellent
Few
Good
Eucalyptus Poiyanthemos
Red Box
Box-
Ironbark
91
67 1073
Difficult
Poor
Excellent
Few
Good
7400 17.2
Eucalyptus Leucoxlyon
Yellow Gum
Box-
Ironbark
90
62 993
Difficult
Poor
Excellent
Few
Good
Eucalyptus camaldulensis
Red River Gum
Red River
Gum
80
56 897
Difficult
Poor
Excellent
Moderate
Good
7600 17.7
Eucalyptus globulus
Blue Gum
Foothill
80
61 977
Fair
Fair
Good
Few
Good
Eucalyptus macrorhyncha
Red Stringybark
Foothill
72
54 865
Good
Good
Good
Few
Good
Eucalyptus radiata
Narrow Leaved
Peppermint
Foothill
68
50 801
Excellent
Good
Good
Few
Good
Eucalyptus obliqua
Messmate
Foothill
68
45 721
Good
Good
Good
Few
Good
Eucalyptus regnans
Mountain Ash
Mountain
53
42 673
Excellent
Excellent
Fair
Moderate
Good
Callitris columellaris
White Cypress Pine
Box-
Ironbark
60
42 673
Good
Excellent
Poor
Many
Limited
8000 18.6
Pinus Radiata
Radiata Pine
Foothill
Plantations
45
32 512
Fair
Excellent
Poor
Many
Good
7000 17.9

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
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BUILDING AFIRE
Once you understand the controls of your wood
stove and have the appropriate firewood, you are
ready to start a fire.
•WARNING: NEVER USE GASOLINE, GASOLINE-
TYPE LANTERN FUEL, KEROSENE, CHARCOAL
LIGHTER FLUID, OR SIMILAR LIQUIDS TO START
OR 'FRESHEN UP' A FIRE IN THIS HEATER.
KEEP ALL SUCH LIQUIDS WELL AWAY FROM
THE HEATER WHILE IT IS IN USE.
BREAKING IN YOUR WOOD STOVE
It is imperative that your stove is "broken in"
gradually. Soapstone must be "seasoned"; over-
firing a new stove may cause soapstone to crack or
may damage other stove parts. Natural moisture in
the freshly quarried soapstone must be driven out
slowly to minimize the “shock” to the stone of its first
exposure to high firebox temperatures. In addition,
the asbestos-free furnace cement must be cured
slowly to ensure adequate sealing and bonding.
When you light your first fires, the woodstove will
emit some smoke and fumes. This is normal “off-
gassing” of the paints and oils used when
manufacturing the woodstove. If you find it
necessary, open a few windows to vent your room.
The smoke and fumes will usually subside after 10
to 20 minutes of operation. The odor and smoke will
end once the stove is “cured”.
The first few fires of the season may produce other
odors from impurities that exist in the area
immediately surrounding the stove. Some potential
impurities are cleaning solvents, paint solvents,
cigarette smoke, and soot from scented candles, pet
hair, dust, adhesives, a new carpet, and new
textiles. These odors will dissipate over time. You
can alleviate these odors by opening a few windows
or otherwise creating additional ventilation around
your stove. If any odor persists, contact your dealer
or an authorized service technician.
If you adhere to the operating procedures in this
manual, the steel, cast iron, and soapstone
components of your stove will give you many years
of trouble-free use. With use, the color of the
soapstone may change and small fractures may
appear on the surface. These changes do not affect
the function of the stove. If a panel breaks
completely, it must be replaced
Avoid the following conditions that can cause the
glass, soapstone, steel or cast iron pieces to break:
•Do not throw wood into the stove.
•Do not use the door as a lever to force wood into
the stove.
•Do not load wood encrusted with ice into a
burning stove - the thermal shock can cause
damage.
•Do not use a manufactured log grate or
otherwise support the fuel. Burn the fire directly
on the floor of the firebox.
BUILDING ABREAK IN FIRE
1) Open the front door and place five or six double
sheets of tightly twisted newspaper in the center
of the firebox. Arrange kindling in a crisscross
pattern over the newspaper. Kindling should be
approximately ten pieces, 1/2" (13 mm) in
diameter and 10" to 18" (254 mm to 457 mm)
long.
2) Fully open the primary air control by pushing the
control handle fully to the left, away from the
firebox.
3) Light the paper under the kindling. Leave the
door slightly ajar momentarily until the kindling
has started to burn and draft begins to pull.
4) Close the door and allow the fire to burn. Keep
the door closed while the stove is in use.
5) KEEP A WATCHFUL EYE ON YOUR STOVE to
maintain a steady, low-heat fire. Your first fire
should make the stove warm but not hot to the
touch. Visible steam, or boiling moisture and
hissing indicate the soapstone is too hot. At
most, a few small chunks of wood should be
added to the fire to reach safe break-in
temperatures.
6) Once the stove is warm but not hot to the
touch, close the primary air control by pushing it
fully to the right to allow the fire to die out
completely.
7) Let the stove return to room temperature.
Your first fire and first fire each season thereafter
should be built and maintained as outlined above.
Your patience will be rewarded by a properly
seasoned stove.
•NOTE: The cool flue gas temperatures
present during the break-in procedure may
cause rapid creosote build-up. The door
glass may also get dirty. A good hot fire will
clean it. We recommend a visual inspection
(and cleaning if necessary) of your
stovepipe and chimney once the break-in
procedure is completed.

Hearthstone Quality Home Heating Products, Inc ®Castleton Model 8030 AU
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NORMAL OPERATION
BUILDING AFIRE FOR EVERYDAY USE
1) Open the front door and place five or six double
sheets of tightly twisted newspaper in the center
of the firebox. Arrange kindling in a tee-pee
configuration over the newspaper. Use
approximately 10 pieces of kindling, 1/2" (13 mm)
in diameter and 10" to 16" (254 mm to 406 mm)
long.
2) Fully open the primary air control by moving the
lever completely to the left.
3) Light the paper under the kindling. Leave the
front door slightly ajar momentarily until the
kindling begins to burn and draft begins to pull.
4) Close the door and allow the fire to burn.
5) Once the kindling is burning, open the front door
and add logs, small at first, to build the fire up.
Ensure you keep the logs away from the glass in
front in order for the air-wash system to work
properly. Keep the front door while the stove is in
use.
6) Once the fire is burning well, use the primary air
control to regulate the desired rate of burn. Move
the handle to the left to open the primary air
control for a high rate of burn; or move it to the
right for a low rate of burn. The air control does
not close completely.
Note: When opening the front door to reload or re-
arrange logs, it is advisable to open the door just a
crack, pause for a moment then open the door
completely. This procedure allows the firebox to
clear of smoke before the door is open fully. In
addition, reloading on a bed of hot, red coals
reduces smoking time and brings fresh fuel up to a
high temperature rapidly.
BURN RATE
LOW BURN: Move the air control lever all the way
to the right. (See figure 16). This closes the air
shutter to its minimum opening. A low burn rate over
extended periods is not advisable as it can promote
the accumulation of creosote. Inspect the venting
system frequently if using low burn rates
consistently.
MEDIUM BURN: Any setting from low to high will
deliver varying rates of burn depending on the
chimney setup, fuel and other local conditions. It is
best to experiment to find the most comfortable
setting for your situation.
HIGH BURN: Completely open the primary air
control by moving it all the way to the left. Fully load
the firebox with wood on a bed of hot coals or on an
actively flaming fire. To minimize creosote
accumulation, run the stove on high once or twice
daily for 35 to 45 minutes to fully heat the stovepipe
and chimney.
OPEN DOOR BURNING: Before using the optional
screen (90-69300) a fire should be built to warm the
stove and establish a good draft. Burning the stove
with a screen will need additional makeup air. Be
sure to provide adequate ventilation for the stove
such as an open window. Air may be pulled through
other vents and appliances in the house causing
them to ice up or malfunction.
CAUTION:Do not burn fuel other than cord wood in
your stove.
Maximum recommended fuel load should be limited
to the amount of wood that can be freely placed
inside the firebox without using force while also
allowing enough space between the fuel and the
secondary manifold that no part of the fuel load
touches the manifold components.
Figure 16 – Air Control Positions