HeatStar 4000ID HD Assembly instructions

OPERATING INSTRUCTIONS AND OWNER’S MANUAL
READ INSTRUCTIONS CAREFULLY: Read and follow all instructions.
Place instructions in a safe place for future reference. Do not allow
anyone who has not read these instructions to assemble, light, adjust or
operate the heater.
MODEL
4000ID HD
11/09 #50287ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 800-251-0001
INDIRECT FIRED
PORTABLE HEATER
HEATSTAR
BY ENERCO
If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
WARNING:
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
— Service must be performed by a qualified service agency.
This is a vented portable heater. It uses air (oxygen) from the area in which it is used. Adequate
combustion air and ventilation must be provided. Refer to page 5.

2
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
WARNING:
FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.
KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING MA-
TERIALS, PAPER OR CARDBOARD, A SAFE DISTANCE
AWAY FROM THE HEATER AS RECOMMENDED BY THE
INSTRUCTIONS NEVER USE THE HEATER IN SPACES
WHICH DO OR MAY CONTAIN VOLATILE OR AIRBORNE
COMBUSTIBLES, OR PRODUCTS SUCH AS GASOLINE,
SOLVENTS, PAINT THINNER, DUST PARTICLES OR UN-
KNOWN CHEMICALS.
WARNING:
COMBUSTION BY-PRODUCTS PRODUCED WHEN US-
ING THIS PRODUCT CONTAIN CARBON MONOXIDE,
A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER
REPRODUCTIVE HARM).
GENERAL HAZARD WARNING:
FAILURE TO COMPLY WITH THE PRECAUTIONS AND
INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN
RESULT IN DEATH, SERIOUS BODILY INJURY AND
PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,
EXPLOSION, BURN, ASPHYXIATION, CARBON MONOX-
IDE POISONING, AND/OR ELECTRICAL SHOCK.
ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW
THE INSTRUCTIONS SHOULD USE OR SERVICE THIS
HEATER.
IF YOU NEED ASSISTANCE OR HEATER INFORMATION
SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.
CONTACT THE MANUFACTURER.
WARNING:
NOT FOR HOME OR RECREATIONAL VEHICLE USE
WARNING:
YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,
SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU
OPERATE THIS HEATER.
The State of California requires the following warning:
CONTENTS
WARNINGS.................................................................................. 2
SPECIFICATIONS........................................................................... 3
OPERATION ................................................................................. 4
SAFETY DEVICES.......................................................................... 4
MAINTENANCE............................................................................ 5
VENTILATION............................................................................... 5
TROUBLESHOOTING .................................................................... 6
WIRING DIAGRAMS..................................................................... 7
PARTS LIST..................................................................................10
WARNING:
READ THE INSTRUCTIONS GIVEN IN THIS
MANUAL BEFORE USING THE APPLIANCE.
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE
FUELS.
• THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE
IS CONNECTED MUST COMPLY WITH ALL SAFETY
REGULATIONS IN FORCE. A RESIDUAL CURRENT
CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN
DISTRIBUTION BOARD.
• UNPLUG THE HEATER BEFORE ATTEMPTING ANY
SERVICE OR MAINTENANCE.
• ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE
USE. IT MUST NOT BE BENT, CRUSHED, OR ANYWAY
DAMAGED.
• THE POWER SUPPLY CABLE MUST BE REPLACED ONLY
BY QUALIFIED PERSONNEL.
• ONLY USE AN ORIGINAL H07RN-F POWER CABLE
WITH WATERPROOF PLUG.
• DO NOT TOUCH THE EXHAUST GAS OUTLET. DANGER
OF BURNS!

3Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
IMPORTANT
Before using the heater, read and understand all instructions and
follow them carefully. The manufacturer is not responsible for
damages to goods or persons due to improper use of units.
GENERAL RECOMMENDATIONS
This indirect-red heater runs on diesel fuel. Those with direct
combustion send hot air and the combustion products into
the room, while those with indirect combustion are fitted
with a flue to take the fumes away through the chimney.
Always follow local ordinances and codes when using this
heater:
• Read and follow this owner’s manual before using the
heater.
• Use only in places free of ammable vapors or high dust
content.
• Never use heater in immediate proximity of ammable
materials (the minimum distance must be 6 ft.).
• Make sure re ghting equipment is readily available.
• Make sure sufcient fresh outside air is provided according
to the heater requirements. Direct combustion heaters
should only be used in well vented areas in order to avoid
carbon monoxide poisoning.
• The heater is installed near a chimney to take away the
fumes (see “Ventilation” on page 5) and connected to an
electrical switchboard.
• When the heater is connected to a ue pipe, the ue pipe
shall terminate in a vertical section at least 3 feet long and
sufficient draft shall be created to assure safe and proper
operation of the heater.
• Never block air inlet (rear) or air outlet (front).
• In case of very low temperatures add kerosene to the
heating oil.
• Make sure heater is always under surveillance and keep
children and animals away from it;
• Before starting the heater always check free rotation of
ventilator fan.
• Indirect red units only can be connected to air ducts to
distribute warm air, with respect to the max. static pressure
declared (see “TECHNICAL SPECIFICATION” sheet).
• Unplug heater when not in use.
TECHNICAL SPECIFICATIONS HS 4000ID HD
Heat input [kBTU/h] 412
Air flow [cfm] 3,250
Fuel Type
Diesel/Kero-
sene/#1-2 Fuel
Oil
Heat output [kBTU/h] 354.3
Fuel consumption [gal/h] 2.89
Power supply
Phase 1
Voltage [V] 120
Frequency [Hz] 60
Electric consumption [W] 1.820
[A] 13.20
Nozzle [USgal/h] 2.00-80° W
Pump pressure [psi] 240
Max static pressure [in WC] 0.5
Recommended max. temp. in
the air duct [°F] 250
Adjustment of combustion air
flap
[in] -
N° B=1.14
Flue diameter [in] 5.9
Compulsory flue draft [in WC] 0.05
Tank capacity [gal] 57
Dimensions, L x W x H [in] 82.7x32.7x48
Net Weight [lb] 328

4
ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual
Models X Y Z
ID4000 HC .158 in .098 in .158 in
• Floors and ceilings must be made of reproof materials in
the room where the heater is operated.
• The air inlet and outlet must never be blocked for any
reason.
• Install the heater on a at, level oor in a steady postion.
• It is forbidden to connect direct-red heaters to air ducts.
WARNING
• DO NOT USE GASOLINE, NAPHTHA OR VOLATILE FUELS.
• STOP HEATER BEFORE ADDING FUELS.
• ALWAYS FILL OUTDOORS AWAY FROM OPEN FLAME
• DO NOT USE EXTERNAL FUEL SOURCE.
• DO NOT OPERATE HEATER WHERE FLAMMABLE LIQUIDS
OR VAPORS MAY BE PRESENT.
• DO NOT START HEATER WHEN CHAMBER IS HOT
• DO NOT START HEATER WHEN EXCESS FUEL HAS ACCUMU-
LATED IN THE CHAMBER.
• DO NOT PLACE COOKING UTENSILS ON TOP OF THE
HEATER.
• PLUG ELECTRICAL CORD INTO A PROPERLY GROUNDED
THREE-PRONG RECEPTACLE.
The heater can only work automatically when a control device,
such as for example a thermostat or a timer, is connected to the
heater. Connection to the heater is made by removing the socket
cover(4) and inserting the thermostat plug.
To start the machine you must:
•If connected to the thermostat, turn the switch to (ON + );
•If not connected to the thermostat, turn the switch to (ON).
When unit is started for the first time or is started after the oil
tank has been totally emptied, the flow of oil to the burner may
be impaired by air in the circuit. In this case the control box will
cut out the heater and it might be necessary to renew the starting
procedure once or twice by depressing the reset button (1).
Should the heater not start, check that oil tank
is full and depress reset button (1).
Should the heater still not work, please refer to chapter
“OBSERVED FAULTS, CAUSES AND REMEDIES”.
STOPPING THE HEATER
Set main switch (3) on “0” position or turn thermostat or other
control device on lowest setting.
The flame goes out and the fan continues to work for approx.
90sec. cooling the combustion chamber.
SAFETY DEVICES
The unit is fitted with an electronic flame control box. In case of
malfunction this box will cut in and stop the heater, at the same
time the pilot lamp in the control box reset button (1) will light up.
Heaters are also equipped with an overheat thermostat safety
cutout which will stop the heater in case of overheating. This
thermostat will reset automatically but you will have to depress
button (1) on control box before being able to restart the heater.
TRANSPORT
WARNING
• Before making any attempt to restart heater nd and elimi-
nate reason of overheating.
Before heater is moved it must be stopped and unplugged. Before
moving the heater wait till it has totally cooled off and make sure
oil tank cap is securely fixed.
The hot air heaters with wheels must be wheeled. The suspended
version which has no wheels must be transported with adequate
machinery.
1 4
O N
O N
0
3 2 5
1 RESET BUTTON WITH CONTROL LAMP
2 CONTROL LAMP
3 MAIN SWITCH
4 ROOM THERMOSTAT PLUG
5 POWER CORD
OPERATION
Before any attempt of starting the heater is made, check that
your electrical supply conforms to the data on the model plate.
Control Board
Gap of Electrodes
Clearances
The following minimum safety clearances from materials or objects
in the surroundings of the heater must be ensured:
Sides 2.5 ft. Air Inlet 2.5 ft.
Top 6 ft. Air outlet 12 ft.
X
Z
Y

5Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater
5
4
A
3
2
D
C
1
B
MAINTENANCE
Preventive and regular maintenance will ensure a long trouble free
life to your heater.
WARNING
• Never service heater while it is plugged in, operating or hot.
Severe burns or electrical shock can occur.
Every 50 hours of operation: disassemble filter and wash with
clean oil, remove upper body parts and clean inside and ventilator
with compressed air, check correct attachment of H.T. connectors
to the electrodes and check H.T. cables, remove burner assembly,
clean and check electrode settings, adjust according to scheme
“GAP OF ELECTRODES”.
Flue Connections Diagram
A
6
2
D
C
1
B
5
E
VENTILATION
Description
A) Minimal 39”
B) Minimal 39”
C) Avoid installing parts of the chimney horizontally. When
unavoidable, non-vertical short sections can be used as
long as the angle provides proper discharge
D) diameter of chimney must not be reduced from outlet of
the unit
E) Minimum 3’
1) Anti-wind device provided with the heater
2) Horizontal crossing with minimal upside angle pitch of 5°
3) Chimney dimensions must adhere to local building codes
4) Chimney inspection access if required by local codes
5) External wall
6) Chimney vent anti-wind cover
6 “