Heiniger EVO/H User manual

swiss made
Version/Index: EVO/H 05-21
Schuranlage mit 3 Geschwindigkeiten Original-Betriebsanleitung
3 Speed Shearing Plant Translation of the original instructions
Tondeuse à 3 vitesses Traduction de la notice originale
Motore di tosatura a 3 velocità Traduzione delle istruzioni originali
Esquiladora de 3 velocidades Traducción del manual original
Scheeraandrijving met 3 snelheiden Vertaling van de oorspronkelijke handleiding
Klippeanlæg med 3 hastigheder Oversættelse af den originale brugsanvisning
Stationär klippmaskin för får, 3 hastigheter Översättning av bruksanvisning i original
Trehastigshets klippemaskin for sau Oversettelse av den originale brukerveiledningen
Kolminopeuksinen leikkuulaite Alkuperäisten ohjeiden käännös
Sistema de tosquia com 3 velocidades Tradução do manual original
Κουρευτική μηχανή 3 ταχυτήτων Μετάφραση πρωτοτύπου οδηγιών χρήσης
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Table of contents
1 Safety regulations ..............................................................................2
1.1 Introduction ......................................................................................... 2
1.2 Symbols and warning notes ............................................................... 2
1.3 Stipulated usage ................................................................................. 3
1.4 Basic safety principles ....................................................................... 3
1.4.1 Power supply connections ................................................................. 3
1.4.2 Safety precautions .............................................................................. 3
1.4.3 Noise emission / personal protective equipment ............................... 4
1.4.4 Residual dangers ................................................................................ 4
1.4.5 Replacement power cable .................................................................. 5
1.4.6 Supervision of children ....................................................................... 5
1.5 Operator requirements ....................................................................... 5
2 Stipulated usage ................................................................................6
2.1 Component list .................................................................................... 6
2.1.1 Designation of individual parts ........................................................... 6
2.2 Purpose of use ................................................................................... 7
2.3 Technical data .................................................................................... 7
2.4 Equipment ........................................................................................... 7
3 Initial start-up .....................................................................................8
3.1 Important notes .................................................................................. 8
3.2 Rotary speeds .................................................................................... 8
3.3 Changing the speeds.......................................................................... 8
3.4 Assembling the shearing plant ........................................................... 9
3.4.1 Assembly height of the wall mounting ................................................ 9
3..         ........................ 9
3.5 Switching the shearing plant on / off .................................................. 9
4 Maintenance ..................................................................................... 10
4.1 Cleaning............................................................................................ 10
4.2 Service.............................................................................................. 10
4.3 Lubrication ........................................................................................ 10
4.3.1 Portable shearing plant .................................................................... 10
.3.   .................................................................................... 10
4.3.3 Rigid drive downtube .........................................................................11
4.3.4 Shearing handpiece ..........................................................................11
4.4 Storing the machine ..........................................................................11
5 Troubleshooting and repairs ............................................................. 12
5.1 Introduction ....................................................................................... 12
5.2 Troubleshooting ................................................................................ 12
6 Environmental protection and waste disposal .................................. 13
6.1 Introduction ....................................................................................... 13
6.2 Material groups ................................................................................. 13
7 Contact address ............................................................................... 13
EVO Shearing Plant – Translation of the original instructions 1

NOTE!
Read these instructions carefully before starting operation.
1 Safety regulations
1.1 Introduction
yThis chapter describes the safety regulations that are to be
taken into consideration as a matter of course when using the
shearing plant.
yAll persons who carry out work on and with the shearing plant
must read the operating instructions.
yThe operating instructions are to be kept in a secure place that
is accessible at all times.
yAuthorised service agents may only carry out service and re-
pair work.
1.2 Symbols and warning notes
Various symbols are used in the operating instructions. These
symbols indicate possible hazards or bring to the user‘s attention
such technical information that, if not complied with, may lead to
personal injury and material damage or to uneconomic operation.
Hazard symbols
WARNING!
Denotes a possibly hazardous situation. Serious injury and even
death can result if such situations are not avoided.
CAUTION!
Denotes a possibly hazardous situation. Light or slight injury can
result if such situations are not avoided.
Information symbols
NOTE!
A note which, if not complied with, can lead to operational stop-
pages or damage.
EVO Shearing Plant – Translation of the original instructions
2

1.3 Stipulated usage
The shearing plant’s intended purpose of use is described in
Chapter 2.2, “Purpose of use”. Use for any other purposes, par-
ticularly on people and dangerous types of animals, especially
   .
The shearing plant must only be used in dry areas.
The details contained in Chapter 2.3, “Technical data”, are to be
considered as legally binding limit values and characteristic data.
The safety check refers only to the portable shearing plant and
not to the mechanical shaft and the shearing handpiece.
1.4 Basic safety principles
1.4.1 Power supply connections
WARNING!
X Never plug the equipment into damaged sockets. Observe the
relevant regulations applicable in your country.
X Maintenance and cleaning work must only be carried out when
the equipment is not plugged in.
X Sockets must be equipped with a circuit breaker (FI).
X If the SUPPLY CORD is damaged, it must be replaced by the
        
order to avoid a hazard.
1.4.2 Safety precautions
WARNING!
X Avoid touching machinery that has come into contact with wa-
ter or other liquids.
X Never shear wet animals.
X Children are forbidden from operating the equipment.
X Lay out the power cable cleanly.
X Check the power cable occasionally for damage.
X Keep the power cable well away from machinery & equipment
   .
X Switch off the plant before pulling out the plug.
X After use remove the plug from its socket. The plant should
only be cleaned or the cutter replaced when the plug is remo-
ved from the power socket.
EVO Shearing Plant – Translation of the original instructions 3

X Avoid kinks or coils in the cable. Never wind the power cable
around the plant during periods of storage. This can result in
breaks and damage to the insulation.
X Ensure that animals do not stand on or walk over the cable, and
that they do not get caught up in the cable.
X Keep children away from shearing areas.
X Never use a damaged plant. Have the machine checked for
faults and repaired immediately by an authorised service agent.
X The air intake for the side and lower ventilation holes (Diag. 6,
pos. a + b) must be guaranteed. Never insert any object into the
shearing plant’s ventilation holes.
X          .
X Never shear with blunt or broken shearing combs and cutters.
X Avoid any contact with the moving shearing cutters.
X Store the plant in a clean, dry place to which children and ani-
mals have no access.
X This appliance is not intended for use by persons (including
children) with reduced physical, sensory or mental capabilities,
         
given supervision or instruction concerning use of the appli-
ance by a person responsible for their safety.
X Children should be supervised to ensure that they do not play
with the equipment.
1.4.3 Noise emission / personal protective equipment
Noise emission during operation is less than 70 dB (A), as the
noise of the shearing hand-piece is also present during shea-
ring. We recommend that ear protection, safety glasses and
gloves are always worn when operating the plant.
Personal protective equipment to be provided by the operator.
1.4.4 Residual dangers
Should dangers and hazards occur during operation which are
not directly related to the shearing of animals, we request that
you inform us of this. This also applies in the event of a technical
failure that causes a hazard.
EVO Shearing Plant – Translation of the original instructions
4

1.4.5 Replacement power cable
NOTE!
If the power cable of this equipment is damaged, it must be re-
placed by the manufacturer or its after-sales service or a similarly
    .
1.4.6 Supervision of children
WARNING!
Children should be supervised to ensure that they do not play
with the equipment.
1.5 Operator requirements
NOTE!
The safe use of the machine places few demands on operating
personnel. These must, however, be observed and maintained as
a matter of course.
y         
shorn.
yThe operator has read and understood the operating instruc-
tions, or has been indoctrinated into the operation of the ma-
chine by a skilled person, and the risks and dangers have been
pointed out to him.
EVO Shearing Plant – Translation of the original instructions 5

2 Stipulated usage
2.1 Component list
2.1.1 Designation of individual parts
Pos.
No.
Description Quantity Pos.
No.
Description Quantity
1Handle 129 Spring key 1
2 Rating plate 1 31 LS-screw 8
3 Cover EVO 1 32 Switch support 1
4 Sponge rubber 1 33 Washer 1
5LS-screw 434 Lever for switch 1
6LS-screw 335 Spring for switch 1
7 Reinforcement plate 1 37 Retaining ring for
shaft
1
8 LS-screw Phillips 4 38 Micro switch 1
11 Control unit ONE/
EVO
139 Socket head cap
screw
2
12 Capacitor 140  
self-securing
2
13 Capacitor 141 Ring spanner 1
14 Countersunk screw 1 42 Cord 1
15 Washer for counter-
sunk screw
143   1
16 Pulley, aluminium 1 44 Anti-kink sleeve 1
17 Snap-on belt 1 45 Cable with plug 1
18   146 PT-screw 8
19 Washer 147 Motor housing EVO 1
20 Pulley, plastic 1 48 Base EVO 1
21 Drive housing EVO 1 52 Catch spring ONE/
EVO
1
22 Speed control sensor
EVO
153 PH-screw 1
23 LS-screw 454 Seat clamp bolt with
quick release 1
Converter Schuko/GB
plug 5A
1
24 Motor EVO 1
25 Gear shaft 1
26 Radial ball bearing 2 55 Centering washer
EVO
1
27 Spacer sleeve 1 56 Cover, control unit
EVO
1
28 Retaining ring for
bores
1
EVO Shearing Plant – Translation of the original instructions
6

2.2 Purpose of use
The portable shearing plant is specially designed to provide the drive for
  .      
designed for the shearing of sheep, goats, llamas, alpacas and other mem-
bers of the Camelidae species.
2.3 Technical data
Product name: EVO
Mains voltage: see rating plate
Motor output: see rating plate
Rotary speed: see rating plate / support plate
Required fuse protection: see rating plate
Dimensions in mm (W/H/L):   3  
Weight not including cable: 9.0 kg
.   0 ° - 40 °C
.  10% - 90% (relative)
Noise emission (LpAm): < 70 dB(A) (DIN-45635-1/04.84 +
BG-PAS 26)
We reserve the right to make technical changes and improvements without
notice.
2.4 Equipment
yPortable shearing plant
yOperating instructions
yScrewdriver
yDrip feed lubricator 100 ml
yUniversal grease
Options
yWall mounting
yRigid drive downtube, worm
yRigid drive downtube, pin
y  
y  
yFerrule short
yFerrule long
yShearing handpiece, Icon, worm
yShearing handpiece, Icon, pin
yCombs and cutters for the shearing handpiece
yCord leads (Diag. 5)
EVO Shearing Plant – Translation of the original instructions 7

3 Initial start-up
3.1 Important notes
WARNING!
y           
power supply must match. The plant may only be connected to
an AC power supply.
yIt is a compulsory that the operator has read the safety regu-
lations.
yIn the event that the plant is operated from a generator, the
         
maker‘s rating plate.
3.2 Rotary speeds
The three-speed portable shearing plant is specially designed for profes-
sional use.
           -
  .
The medium speed setting is suitable for shearers with average shearing
skills and for running in new shearing handpieces.
          -
mand high shearing performance.
3.3 Changing the speeds
CAUTION!
An authorised service point in compliance with the following in-
structions may only carry out changing the speed!
X Pull out the plug from the socket.
X Remove the cover by loosening the nine screws (Diag. 2, pos. a). A plate
        .  
Chapter 4.2, “Service”.The self-tensioning belt tensions the belt automa-
tically.
X               
into the new desired position (Diag. 2, pos. c). To ensure that the belt
           .
Make sure that the belt is located in the grooves at the same height on
 .
X Re-secure the cover using the nine screws (Diag. 2, pos. a).
EVO Shearing Plant – Translation of the original instructions
8

3.4 Assembling the shearing plant
        .
3.4.1 Assembly height of the wall mounting
                
            
the working area (Diag. 4, pos. c). In doing so take into consideration the
type of application cited below.
              
the shearing plant is assembled in accordance with Diag. 4, pos. b. If the
              
on a rope (Diag. 3).
3.4.2 Assembling the rigid drive downtube or exible drive
X Release the quick release (pos. 54, Diag. 6).
X              
downtube bush of the shearing plant.
X Start and stop the motor while at the same time push the coupling tube
upwards to the mark.
X Ensure the coupling tube is in the correct position with the mark and se-
            .
CAUTION!
            
release mechanism and located correctly before use.
3.5 Switching the shearing plant on / off
CAUTION!
Make sure that the ventilation holes are always clear (Diag. 6,
pos. a + b). The shearing plant must never be switched on when it
            
and the motor could burn out (Diag. 6, pos. b).
EVO Shearing Plant – Translation of the original instructions 9

NOTE!
Connecting the shearing plant to the power supply, the motor
is not yet engaged. The shearing plant is switched on and off
respectively via the cord / lever (Diag. 6, pos. c). The drive is
switched on by means of one downward pull, and is switched off
again by repeating this operation.
Should the power supply be interrupted whilst the drive is running,
for safety reasons the motor switches off automatically, which
means that the unit must be switched on again via the cord / lever
when the power supply is re-established.
4 Maintenance
4.1 Cleaning
Before commencing any maintenance work disconnect the electrical power
supply by pulling out the plug!
Remove any oil and dirt from the shearing plant by means of a dry cloth. Do
not use liquids!
4.2 Service
WARNING!
For safety reasons the portable shearing plant should be sub-
jected to an annual inspection. It is important that the self-tensi-
oning belt is checked periodically, since the functionality of the
patented safety cutout device is dependent on this.
4.3 Lubrication
         -
ce a lack of lubrication is the most common source of faults for unsatisfac-
tory shearing results.
4.3.1 Portable shearing plant
Requires no lubrication.
4.3.2 Flexible drive
prior to each period of operation
               -
placed (Diag. 7, pos. a).
EVO Shearing Plant – Translation of the original instructions
10

after 100 hours of operation
           -
arings. The rotating shaft bore must, however, be greased at regular in-
          . 
            
residue from the shaft bore. Then re-lubricate the shaft bore along its whole
length with fresh, high-quality mineral grease.
4.3.3 Rigid drive downtube
          
ball bearings. The rotating cogs of the universal joint must, however, be
         
hours). Lubricate the shaft at the lubrication points provided in accordance
with Diag. 7, pos. b. Only high quality mineral oil is to be used for this pur-
    .
4.3.4 Shearing handpiece
See operating instructions for shearing handpiece.
4.4 Storing the machine
CAUTION!
Get into the habit of always giving the shearing plant a good cle-
an after use, store the unit in a dry and clean location out of the
reach of children.
EVO Shearing Plant – Translation of the original instructions 11

5 Troubleshooting and repairs
This product has been developed and assembled using the best individu-
al components available. It is designed to give longevity and high perfor-
mance. If spare parts are used during the life of this product, please en-
sure that they are genuine Heiniger parts. Failure to use genuine Heiniger
spares may reduce the performance of this precision engineered product
and will void any warranty claim.
5.1 Introduction
WARNING!
The following troubleshooting guide will aid in determining pro-
blems and offer a solution. An authorised service point may only
carry out solutions that appears against a dark background.
An authorised service agent is to be contacted in the event of
malfunctions that are not contained in this manual.
5.2 Troubleshooting
Malfunction Cause Rectication
Motor does not run. No power. Power supply and/or fuse
faulty.
Cable faulty. Have the cable replaced.
Switch faulty. Have the switch replaced.
Motor faulty. Have the motor replaced.
Control unit faulty. Have control unit replaced.
Capacitors faulty. Have the capacitors re-
placed.
Motor always switching
off.
Cutter blocked. Remove blockage.
Mechanical damage in
the shearing handpiece,
in the rigid drive downtu-
   .
For the purposes of fault
    
the shearing handpiece
and restart the plant. If the
fault persists, uncouple
the rigid drive downtube
    
shearing plant. Rectify any
damage.
If the fault still persists,
then have the shearing
plant repaired.
Bearing in the shearing
plant faulty.
Have the bearing replaced.
Motor system does not
switch off by lock up.
The belt is slipping. Have the belt replaced.
EVO Shearing Plant – Translation of the original instructions
12

Malfunction Cause Rectication
Shearing unit is noisy or
vibrates.
The belt is slipping. Have the belt replaced.
Bearing faulty. Have the bearing replaced.
Motor gets hot. Bearing faulty. Have the motor replaced.
Ventilation screen dirty. Clean ventilation screen.
Malfunctions in the rigid
   
drive and / or shearing
handpiece.
  .
Shearing plant cannot
be switched off.
Switch faulty. Have the switch replaced.
6 Environmental protection and waste disposal
6.1 Introduction
The operator bears the responsibility for disposing of the machine in the
proper manner. Observe the relevant regulations applicable in your country.
6.2 Material groups
Please hand this in to a service point or your local specialist electrical work-
shop when the machine is to be dismantled.
Material contained in pos. X taken from Diag. 1
Rubber 45
Polyamide PA 1/3/21/44/47/56
Polypropylene PP 42
POM 20/34
Polychloroprene/Polyester 17
Santoprene TPE 48
Iron/steel 5/6/7/8/14/15/18/19/23/24/25/26/27/28/29/31/32/33/
35/37/39/40/41/46/52/53/54/55
Copper 45
Brass 38/43
Aluminium 16
other substances 2/4
Electronics 11/12 /13/2 2 /38
7 Contact address
          
authorised service points, or, alternatively, refer to the nearest service point
in your area.
EVO Shearing Plant – Translation of the original instructions 13

A1
1
6
331
2
4
7
8
11
5
28
26
27
26
25
29
12
13
18
19
17
20
14
15
16
23
22
43
40
53
31
32
52
41
34
3537
33
39
38
42
21
24
44
45
46
31
47
48
6
50
1
1
2
3
66
5
31
4
7
8
28
26
27
26
25
29
12
13
18
19
17
20
16
23
22
14
15
11
56
35
04
13
32
38
39
33
35
41
52
42
43
44
45
21
55
54
24
46
31
47
48
37 34

A2
2
4 5
3

8
A3
6
7

In case of claim, please return your machine with the instruction manual and the warranty card
directly to your local distributor. Please do not cut off the warranty card from the instruction
manual.
© 2021 Heiniger AG. All rights reserved.
This instruction manual may not be duplicated or distributed, neither completely nor in extracts, or
by electronic or mechanical means (including photocopying), transmitted or used for the purpose
of competition without authorisation from Heiniger AG.
Subject to change without notice.
Contact:
warranty garantie garantía
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Original-Betriebsanleitung
Translation of the original instructions
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