Henny Penny BW-100 User manual

140252 BW-100 Door Upgrade
INSTRUCTIONS
Part Description Qty
ASSY-TRACK & DOOR BW1 RETRO 1
ASSY-LH END PANEL BW100 1
ASSY-RH END PANEL BW100 1
HOUSING-PULLEY LEFT BW100 1
HOUSING-PULLEY RIGHT BW100 1
GUARD-PULLEY BW100 2
GUIDE-WEIGHT BW-100 2
STUD ASSY-PLATE PULL BW100 RH 1
STUD ASSY-PLATE PULL BW100 LH 1
WELD ASSY-WEIGHT LEFT BW RET 1
WELD ASSY-WEIGHT RIGHT BW RET 1
CHANNEL-DOOR BW100 SPACER 2
PULLEY-BW100 2
WELDNUT-MACHINED 2
1/2 " OPEN/CLOSED BUSHING 2
#8-18 X 7/16 PH IND XTRNL TRX (DALE
SCREW)
10
Enclosure Top 1
#8 Self-Tapping Screw 6
Acorn Nut 2
#10 Nuts 4
Loctitie 1
Lock Washers 6
Cover - Label Clear 1
Label - Data Plate 1
Label - Left Drill Template 1
Label - Right Drill Template 1
FM08-301

1
A QUALIFIED TECHNICIAN MUST PERFORM THE
UPGRADE.
TO AVOID INJURY OR PROPERTY DAMAGE,
BEFORE STARTING THIS PROCEDURE, MOVE
THE POWER SWITCH TO THE “OFF” POSITION.
DISCONNECT THE MAIN CIRCUIT BREAKER AT
THE CIRCUIT BREAKER BOX, OR UNPLUG THE
SERVICE CORD AT THE RECEPTACLE. ALSO,
TURN OFF THE MAIN GAS SUPPLY TO THE
COOKER, OR POSSIBLE EXPLOSION COULD
RESULT.
MOVE UNIT BEFORE PERFORMING UPGRADE
1. Using a phillips head screwdriver or power
drill, remove the screws securing the top
cover.
2. Remove the screws from the side panel and
remove. Repeat this for both sides of the unit.
3. With the side panels removed, locate the
template. Place it on the lower corner of the
control panel with the edge of the template
ush with the edge of the mount as shown in
Figure a.
4. Using a smaller bit, drill a pilot hole indicated
on the template as shown in Figure b. Using a
1/2in. drill bit or a step up bit, nish drilling
the hole to the appropriate size.. Repeat steps
on opposite side of unit.
Remove unit and perform work in
an area away from food prep area.
Figure a
Figure b
Figure c

2
5. Using a 3/8 nut-driver or socket, remove the
three (3) nuts closest to the door only. Set nuts
aside for the next step.
6. Locate the counter-weight tracks and install
using the nuts removed in the previous step.
Repeat steps 6 &7 for the other side of the unit.
7. Locate the door assembly shown in the image
above.
8. Flip the assembly front side down.
9. Locate the two (2) shims included in the kit.
10. Place shims on their appropriate sides of the
assembly as show in Figure a.
Figure a

3
11. Remove the old door assembly by removing
the six (6) nuts from the back side with a 3/8in.
wrench or socket.
12. Using the new door assembly, install in the
same location as the old door assembly and
tighten. Apply Loctite to the studs before
installing the nuts.
13. Using a 3/16 in. drill bit, drill the TOP HOLE
only as shown in Figure a. Repeat this step for
the other side of the unit
14. Locate the pulley plate for the appropriate side.
Insert the stud in the hole you drilled as shown
in gure b.
15. Tighten the plate with a phillips head bit as
shown in gure c.
Three nuts per side need removed
Figure a
Figure b Figure c

4
16. Locate the pulley guard. Place center hole on
the stud and tighten down with a phillips head
bit or screwdriver as shown in Figure a.
17. Locate the pulley included in the kit. Place the
cable in the groove of the pulley so the eyelet is
going down the back side of the pulley.
18. Apply Loctite to the stud then start the nut by
hand then tighten the pulley nut onto the center
of the pulley with a pair of pliers. Repeat for
opposite side.
19. After the pulley is secure, insert the cable in
the hole that was drilled earlier in this process.
20. Locate the split-bushing included in the kit.
21. Insert the cable into the bushing and install the
bushing (up) as shown below. Repeat these
steps for the opposite side of the unit.
Figure a

5
22. Locate the counterweights for the appropriate
side. Place the counterweight onto the newly
installed track as shown in Figure a.
23. As shown in Figure b, place the eyelet into the
counterweight.
24. Apply Loctite then, tighten with a phillips head
bit or screwdriver as shown in Figure c. Repeat
these steps for the opposite side of the unit.
25. Place the new side panels in place.
26. As shown in the sequence below, using the
self taping screws, secure the side panel by
installing one (1) on the bottom, of the side
panel (front side). Shown in Step 1.
27. Install another self taping screw on the top of
the side panel located under the pulley. Step 2.
28. Install three (3) screws in the back of the panel
to the unit. Step 3. Repeat steps for opposite
side.
Figure a
Figure b Figure c
Step 1 Step 2 Step 3

6
29. Locate the new top cover included in the kit.
Place the cover on top of the unit.
30. Tighten the bolts as they were removed in the
rst operations.
31. Locate the pulley cover included in the kit.
Using a phillips head bit or screwdriver, secure
the cover to the unit. Repeat this step for the
opposite side of the unit.
32. Locate the blank data plate and clear cover
provided in the kit. Using a permanent marker,
write the serial number onto the data plate in
the area circled below.
33. After data plate is lled out, place onto unit
circled to the gure to the left. Place the clear
cover on top of the data plate to protect from
damage.