Henny Penny KFC Velocity PXE-100 Manual

Kit Instructions
Page 1of 21
Subject: Bulk Oil Instructions including Selector Valve and Controls
Date: 05/06/22
Document Number: FM08-886
Model: Velocity PXE 100 and OXE 100
Summary
Use these instructions to install a bulk oil system on a Velocity fryer in the field. Use the below parts list to
verify you have all the kit parts before beginning the installation.
Part Numbers
Part #
Description
Quantity
FP01-312
EXTEND-10 SAE MORB TO 10 FORB
1
FP01-311
EXTEND-8 SAE MORB TO 8 FORB
2
FP01-313
EXTEND-8 SAE MORB TO 8 45 FLARE
2
FP01-232
FITTING-90 ¾-16 SAE TO 7/8-1
1
159513
BRACKET-SELECT V REAR MTG
1
MS01-528
LOCTITE THREAD- LOCK #242 (Blue)
1
159501
WELD ASSY-SELECTOR V MTG BRKT
1
SC01-057
SCREW 1/4-20 X 1/2 HEX HD
4
FP01-280
FTG-SAE 12, SAE 12 FLARELESS
1
90506-001
VALVE-CHECK SAE 12-3 PSI
1
FP01-281
FTG-SAE 12 TO 3/4 NPT
1
MS01-749
LOCTITE PIPE SEALANT .20 OZ (white)
2
FP01-097
TEE-3/4 NPT FEMALE PIPE BI.
1
FP02-039
NIPPLE-3/4 X 6 LG-BI
1
FP01-216
TEE-1/2 X 1/2 X 3/4 FI
1
FP01-205
ELBOW-1/2 IN NPT MALE 45 FLARE
2
FP02-063
NIPPLE-3/4 NPT X 3.5 LG BI
1
FP01-279
ELBOW 10 SAE 3/4 NPT F
1
159119
STUD ASSY-BRACKET ADJ
2
SC03-010
SCREW
6
77523-001
12-in. FLEX TUBE
4
77523-002
18-in. FLEX TUBE
1
SC06-013
U-BOLT
2
NS04-005
NUTS
8
NS04-004
NUTS
2
153074-001
HARN-SELECT VLV TO CNTRL
1
153233-001
HARN-BULK1, 2 DTF1, 2-20AWG
1
SC04-003
SCREW
2
EF02-156
GROMMET-SPLIT
1
184374
ASSY-BULK OIL DISPOSE POT
1
184375
ASSY-FRONT HOSE DISCONNECT
1
184390
ASSY-BULK FILL AND DISPOSE
1
184394
ASSY-BULK OIL TERMINAL BLOCK
1
152726
COVER-WIRE ROUTE
1
171456
VALVE-SELECTOR-3 PORT
1

Kit Instructions
Page 2of 21
Procedure
Assemble Selector Valve
NOTE: Build the selector valve subassembly for later use in the instructions.
1. Attach x1) FP01-232 - FITTING-90 ¾-16 SAE TO 7/8-1 and x1) FP01-312 - EXTEND-10 SAE MORB TO 10
FORB to Port 0 of selector valve and tighten snug as shown.
2. Attach x2) FP01-311 - EXTEND-8 SAE MORB TO 8 FORB to Ports 1 and 2 and tighten snug.
3. Attach x2) FP01-313 - EXTEND-8 SAE MORB TO 8 45 FLARE to port 1 and 2 fitting oriented toward far
end of selector valve and tighten port 1 fitting snug. DO NOT TIGHTEN PORT 2 FITTING.
NOTE: Oil all O-rings and associated parts.
4. Attach x1) 159513 - BRACKET-SELECT V REAR MTG oriented as shown using x1) SC01-057 - SCREW 1/4-
20 X 1/2 HEX HD C with MS01-528 - LOCTITE THREAD- LOCK #242 (Blue).
5. Attach x1) 159501 - WELD ASSY-SELECTOR V MTG BRKT to selector valve oriented as shown using x3)
SC01-057 - SCREW 1/4-20 X 1/2 HEX HD C with MS01-528 - LOCTITE THREAD- LOCK #242 (Blue).
Assemble the Plumbing
6. Attach x1) FP01-280 - FTG-SAE 12, SAE 12 FLARELESS to intake end of x1) 90506-001 - VALVE-CHECK
SAE 12-3PSI.
7. Attach x1) FP01-281 - FTG-SAE 12 TO 3/4 NPT to output end of Check Valve.
8. Apply MS01-749 - LOCTITE PIPE SEALANT to the output end of the check valve fitting and attach to the
end of x1) FP01-097 - TEE-3/4 NPT FEMALE PIPE BI.
9. Apply MS01-749 - LOCTITE PIPE SEALANT to x1) FP02-039 - NIPPLE-3/4 X 6 LG-BI and attach to the
opposite end of tee.
10. Apply MS01-749 - LOCTITE PIPE SEALANT to the opposite end of nipple and attach large end of x1)
FP01-216 - TEE-1/2 X 1/2 X 3/4 FI oriented as shown in relation to previous tee.

Kit Instructions
Page 3of 21
11. Apply MS01-749 - LOCTITE PIPE SEALANT to x1) FP01-205 - ELBOW-1/2 IN NPT MALE 45 FLARE and
attach to the opposite end of last tee oriented as shown below.
12. Apply MS01-749 - LOCTITE PIPE SEALANT to a second FP01-205 - ELBOW-1/2 IN NPT MALE 45 FLARE
and attach to the middle of final tee and orient as shown below.
13. Apply MS01-749 - LOCTITE PIPE SEALANT to x1) FP02-063 - NIPPLE-3/4 NPT X 3.5 LG BI and attach to
the middle of FP01-097 tee.
14. Apply MS01-749 - LOCTITE PIPE SEALANT to the opposite end of FP02-063 - NIPPLE-3/4 NPT X 3.5 LG BI
and attach FP01-279 - ELBOW 10 SAE 3/4 NPT F and orient as shown.

Kit Instructions
Page 4of 21
Install the Selector Valve
15. Attach middle elbow of plumbing assembly to selector valve as shown.
16. Attach x1) 159119 - STUD ASSY-BRACKET ADJ to each mounting bracket as indicated using x2) NS04-005
- SERRATED FLANGED LOCKNUT1/4-20 on each bracket. DO NOT TIGHTEN.
Install the Plumbing Lines
17. To start converting the fryer, remove both side panels as well as the ATO and condensate boxes.
NOTE: Additional components may need to be disconnected and later reconnected to allow access to
components mentioned in this instruction.
18. Unplug the drain pan switch to allow more working space. The oil manifold, as well as the associated
flex line will need to be removed. To do this, disconnect the pump to manifold plumbing and remove
the 2 screws connecting the bracket to the frame. NOTE: All the flex line will need to be disconnected
at the opposite end of the manifold. For the line between the manifold and the port at the front of the
pot, the check valve will also need to be removed.
Before:
Pump to Manifold Plumbing
159119

Kit Instructions
Page 5of 21
After:
19. Attach x1) 184374 - ASSY-BULK OIL DISPOSE POT onto the front nozzle of the pot. NOTE: The Jib Plug
and Play may need to be removed to allow space for this step and reconnected after the completion of
this step.
There will still be a check
valve attached on the rear pot
inlet.
ASSY-BULK OIL DISPOSE POT
Front Nozzle

Kit Instructions
Page 6of 21
20. Turn the rear pot port/check valve so it is oriented as shown below.
21. Attach x1) 184390 - ASSY-BULK FILL AND DISPOSE on the frame rail using x2) SC03-010 - SCREWS. There
are pilot holes already in the frame to attach this sub-assembly.
ASSY-BULK FILL AND DISPOSE
Check Valve
SC03-010

Kit Instructions
Page 7of 21
22. Turn the check valve on the output side of the JIB from pointing toward the front of the unit to the top
of the unit.
23. Attach x1) 77523-001 - 12-in. FLEX TUBE from the rear pot nozzle to the closest port on the
184374 - ASSY-BULK OIL DISPOSE POT
Check Valve
12-in. FLEX
TUBE
JIB pump
Rear Pot Nozzle
ASSY-BULK OIL DISPOSE POT

Kit Instructions
Page 8of 21
24. Attach x1) 77523-001 12-in. FLEX TUBE on fill side of the 184390 - ASSY-BULK FILL AND DISPOSE.
25. Attach a second, x1) 77523-001 12-in. FLEX TUBE on the check valve on the JIB pump.
26. Attach a x1) 77523-001 12-in. FLEX TUBE onto the ASSY-BULK OIL DISPOSE POT.
12-in. FLEX
TUBE
12-in. FLEX
TUBE
12-in. FLEX
TUBE
JIB pump
ASSY-BULK
OIL DISPOSE
POT

Kit Instructions
Page 9of 21
27. Attach x1) 77523-002 18-in. FLEX TUBE onto the dispose side of the 184390 - ASSY-BULK FILL AND
DISPOSE.
28. Attach pump to manifold plumbing to the front port on the Selector Valve.
29. Attach the selector valve to the frame using x4) SC03-010 SCREWS as shown. The brackets on the
selector valve may need adjusted using the nuts on the rear of the brackets.
18-in. FLEX
TUBE
ASSY-BULK FILL AND
DISPOSE
Manifold Plumbing
SC03-010

Kit Instructions
Page 10 of 21
30. Using the flex line attached to the fill side of the 184390 - ASSY-BULK FILL AND DISPOSE, attach the
opposite end to the top, rear facing elbow on the selector valve.
31. Using the flex line attached to the JIB pump check valve, attach the opposite end of the flex line to the
elbow on the end of the selector valve facing up.
12-in. FLEX
TUBE
12-in. FLEX
TUBE
Rear elbow of the
selector valve
Elbow of the selector valve