HERO XTREME 160R 4V User manual

PREFACE
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Thank you for selecting a Hero MotoCorp XTREME 160R 4V. We wish you many miles
of continued riding pleasure in the years ahead.
Your vehicle is conforming to latest regulation for BS6 STAGE-VI (OBD STAGE II-A)
emission, safety & noise levels. We are also using non asbestos brake shoes/pads and engine
gaskets which are environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XTREME 160R 4V. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PUBLISHING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘ R 4V’ COMPLIES WITH THE XTREME 160
LATEST EMISSION NORMS.

Pg. No. Pg. No.
CONTENTS
FUEL 40
USB CHARGER 43
•Important safety information 10
•Protective apparel 11
•Accessories & modifications 12
VEHICLE VIEWS 2
•LCD panel 19
LOW FUEL INDICATOR 22
TIPS FOR HEALTHY ENVIRONMENT 14
FEATURES 23
VEHICLE SAFETY 10
SAFE RIDING TIPS 13
•Hero ride guide (Non connect variant) 23
•Hero connect (Connect variant) 27
•Gear indicator 35
ABS INDICATOR 38
VEHICLE SPECIFICATION 7
SIDE STAND INDICATOR/SWITCH 39
•Ignition switch 15
ANTI-THEFT TIPS 12
VEHICLE IDENTIFICATION 1
PART FUNCTION 15
•Instruments and indicators 16
•Steering lock 35
HANDLEBAR SWITCHES CONTROL 36
SEAT LOCK 42
HELMET HOLDER 42
PRE-RIDE INSPECTION 44
STARTING THE ENGINE 45
RIDING 47
PARKING 50
TOOL KIT/FIRST AID KIT 50
CLEANING AND WASHING OF VEHICLE 50
BRAKING 47
MAINTENANCE 51
SAFETY PRECAUTION 52
MAINTENANCE SCHEDULE 53
SPARK PLUG INSPECTION 55
SUSPENSION 71
CLUTCH LEVER FREE PLAY 63
ENGINE OIL COOLER 60
OIL FILTER SCREEN 58
AIR CLEANER 60
THROTTLE OPERATION 64
ENGINE OIL 56
ENGINE OIL PAPER FILTER ELEMENT 57
DRIVE CHAIN SLIDER INSPECTION 68
WHEEL 72
VALVE CLEARANCE ADJUSTMENT 61
BRAKES 68
DRIVE CHAIN SLACKNESS 65
TUBELESS TYRES 74
STOP LAMP SWITCH 81
CATALYTIC CONVERTER 82
BATTERY 78
HEADLAMP FOCUS ADJUSTMENT 82
NUT, BOLTS & FASTENERS 77
MAIN/SIDE STAND LUBRICATION 74
POLISHING OF VEHICLE 83
ZONAL/REGIONAL/AREA OFFICES
WARRANTY
HERO GENUINE PARTS
ROAD SIGNS 87
FUSE REPLACEMENT 80
BASIC TROUBLESHOOTING 84
EVAPORATIVE EMISSION CONTROL SYSTEM 83

VIN: MBLKCU10#########
Model: XTREME160R 4V
VIN Engine Variants
KCU10 KC01AE
MBL KCU10 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: KC01AE########
KC01AE # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
•For dealing with legal & insurance departments.
•During registration of the vehicle.
VIN and Engine No. may be required:
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLKCU10#########
KC01AE#
#######
Electric start/Front disc/Rear disc/Cast wheel/Connect
KCU11 KC01AE
Electric start/Front disc/Rear disc/Cast wheel/Non connect

FRONT VIEW
(1) Front fender
(3) Right position lamp
(2) Front right turn signal lamp
(5) Front brake master cylinder/Reservoir
(4) Front visor
(7) Left position lamp
(6) Headlamp (Low beam)
(8) Front left turn signal lamp
(9) Headlamp (High beam)
2
VEHICLE VIEWS
4
1
3
5
2
7
9
6
8
*Accessories and features shown may not be part of standard fitment.

3
REAR VIEW
2. Left rear turn signal lamp
3. Tail/stop lamp
4. Rear view mirror
1. Rear reflex reflector
7. Rear fender
6. Right rear turn signal lamp
5. Licence plate lamp
5
7
3
6
4
1
2
*Accessories and features shown may not be part of standard fitment.

4
*Accessories and features shown may not be part of standard fitment.
(8) Headlamp dimmer switch
(3) Set button
(4) Turn signal switch
(2) QR code/E20 sticker
(5) Horn switch
(7) Passing switch
(9) Low fuel indicator
(10) LCD panel of meter console, refer
instruments and indicators (page 16)
for fuel gauge, speedometer and other
features of console
(1) USB charger
(6) Clutch lever
(1 ) Malfunction indicator lamp (MIL)1
(18) Front brake lever
(23) Fuel tank cap
(14) High beam indicator
(24) Ignition switch with key
(12) Side stand indicator
(19) Throttle grip
(13) Neutral indicator
(17) Hazard switch
(15) Turn signal indicators
(16) ABS indicator
(20) Integrated start-kill switch
#
(21) SOS alert/Panic switch
(22) Mode button
TOP VIEW
1
2
5
4
3
16
1311 14 17 815 12
9
6
7
10
18
21
24
19
20
22
23
#Connect variant

5
(1) Oil cooler
(3) Belly pan
(6) Side stand
(2) Starter motor
(4) Main stand
(5) Gear shift pedal (10) Rear grip
(11) Seat lock
(7) Rider footrest
(8) Pillion footrest
(9) Saree guard
(12) Seat
(13) Battery compartment (inside)
(15) ECU (inside)
(16) Side reflex reflector
(14) Side stand switch
LEFT SIDE VIEW
3458
15
15
7 9
10
14 13 1112
2
16
*Accessories and features shown may not be part of standard fitment.

6
(7) Front disc
(1) Rear disc
(2) Rear brake fluid reservoir
(4) Brake pedal
(3) Rear master cylinder
(5) Oil level dipstick
(6) Front caliper assembly (12) Tool kit/First aid compartment
(14) Exhaust muffler
(13) Rear caliper assembly
(8) Front fork
(9) Fuel tank cover
(10) Throttle body (inside)
(11) Fuse box (inside)
RIGHT SIDE VIEW
13
8
9
14
10
11
12
*Accessories and features shown may not be part of standard fitment.
1 2 345 6 7