HERO XPULSE 200T PROGRAMMED FI User manual

PREFACE
Thank you for selecting a Hero MotoCorp XPULSE 200T PROGRAMMED FI. We wish
you many miles of continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XPULSE 200T PROGRAMMED FI. Please take time to read it carefully.
As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘ ’ COMPLIES XPULSE 200T PROGRAMMED FI
WITH THE LATEST EMISSION NORMS.

Pg. No. Pg. No.
CONTENTS
VEHICLE SPECIFICATION 7
•Protective Apparel 11
•Ignition switch 14
•LCD panel 17
•Important Safety Information 10
TIPS FOR HEALTHY ENVIRONMENT 13
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
ACCESSORIES & MODIFICATIONS 9
ANTI-THEFT TIPS 9
VEHICLE SAFETY 10
SAFE RIDING TIPS 12
PART FUNCTION 14
•Instruments and Indicators 15
FEATURES 21
HANDLEBAR SWITCHES CONTROL 28
ABS INDICATOR 29
SIDE STAND INDICATOR/SWITCH 30
SEAT LOCK/HELMET HOLDER 33
PRE-RIDE INSPECTION 34
STARTING THE ENGINE 35
RIDING 37
BRAKING 38
PARKING/TOOL KIT/FIRST AID KIT 40
FUEL TANK 32
CLEANING AND WASHING THE VEHICLE 41
MAINTENANCE 41
USB CHARGER 33
SAFETY PRECAUTION 42
MAINTENANCE SCHEDULE 43
VALVE CLEARANCE ADJUSTMENT 52
ENGINE OIL 47
AIR CLEANER 50
POLISHING OF VEHICLE 73
CLEANING 49
MAIN/SIDE STAND LUBRICATION 64
CATALYTIC CONVERTER 72
ROAD SIGNS 77
DRIVE CHAIN SLIDER INSPECTION 59
ZONAL/REGIONAL/AREA OFFICES
ENGINE OIL COOLER 50
WHEEL 62
EVAPORATIVE EMISSION CONTROL SYSTEM 73
BRAKES 59
HEADLAMP FOCUS ADJUSTMENT 71
SUSPENSION 61
BATTERY 68
NUT, BOLTS & FASTENERS 68
STOP LAMP SWITCH 71
NAVIGATION SIGNS 79
HERO GENUINE PARTS
SPARK PLUG INSPECTION 46
THROTTLE OPERATION 54
CLUTCH LEVER FREE PLAY 54
OIL FILTER SCREEN & CENTRIFUGAL FILTER
DRIVE CHAIN SLACKNESS 55
TUBELESS TYRES 65
FUSE REPLACEMENT 70
BASIC TROUBLESHOOTING 74
WARRANTY

1
VIN: MBLLDU09#########
Model: XPULSE 200T PROGRAMMED FI
VIN Engine
Variants
LDU09 MC20AG
Electric start/Front disc with ABS/Rear disc/Cast wheel
MBL LDU09 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: MC20AG########
MC20AG # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
VIN and Engine No. may be required:
•During registration of the vehicle.
•For dealing with legal & insurance departments.
VEHICLE IDENTIFICATION
Location: Stamped on the lower side of the
left crankcase.
Engine No.Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLLDU09#########
MC20AG#
#######

2
FRONT VIEW
(4) Headlamp (Low Beam)
(2) Front right turn signal lamp
(1) Front fender
(3) Right position lamp
(6) Front left turn signal lamp
(7) Headlamp (High Beam)
(5) Left position lamp
(8) Leg guard
8
1
*Accessories and features shown may not be part of standard fitment.
VEHICLE VIEWS
2
3
6
4
5
7

3
REAR VIEW
(1) Rear fender
(2) Left rear turn signal lamp
(3) Tail/stop lamp
(4) Licence plate lamp
(6) Rear reflex reflector
(7) Rear brake fluid reservoir
(5) Right rear turn signal lamp
2
*Accessories and features shown may not be part of standard fitment.
4
3
6
7
1
5

4
TOP VIEW
*Accessories and features shown may not be part of standard fitment.
14
3
4
5
6
78910 11 13 16
17
15
18
21
2
1
20
(2) Ignition switch with key
(4) Turn signal switch
(8) Side stand indicator
(5) Clutch lever
(7) LCD panel of Meter console. Refer
instruments and indicators (page 15)
for fuel gauge, speedometer and other
features of console
(9) Left turn signal indicator
(1) High beam indicator
(3) Horn switch
(6) Pass lamp switch
(10) Neutral indicator
(11) Right turn signal indicator
(12) Programmed FI malfunction indicator
lamp (MIL)
(13) Mode (M) and Set (S) buttons
(14) Front brake master cylinder/Reservoir
(15) Engine stop/kill switch
(16) Rear view mirrors
(17) Front brake lever
(18) Throttle grip
(19) Electric starter switch
(20) ABS indicator
(21) Fuel tank cap
19
12
M
S

5
(1) Side reflex reflector
(2) Oil cooler
(4) Starter motor
(5) Gearshift pedal
(3) Bash plate
(6) Rider footrest
(7) Main stand
(9) Pillion footrest
(10) Saree guard
(8) Side stand
(11) Rear grip
(12) Seat lock
(13) Left side cover
(15) Side stand switch
(14) Battery compartment (inside)
LEFT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.
510
1113
15
68
1
14
7
12
2 3 49

6
(1) Rear master cylinder
(5) Front brake caliper assembly
(4) Oil level dipstick
(8) Seat
(7) Throttle body
(3) Kickstarter pedal
(2) Brake pedal
(6) Front disc (14) Exhaust muffler
compartment (inside)
(13) Rear brake caliper assembly
(11) USB charger & First aid kit
(12) Air cleaner assembly (inside)
(9) Tool kit compartment (inside)
(10) Fuse box (inside)
(15) Rear disc
RIGHT SIDE VIEW
2
11
*Accessories and features shown may not be part of standard fitment.
3
7
5 6
8
14
15
10
1 4
13
9
12

7
SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2118 mm
806 mm
1089 mm
1393 mm
799 mm
177 mm
154 kg
Weight
VEHICLE SPECIFICATION
Engine oil
Fuel tank capacity
Hydraulic brake fluid
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug
Spark plug gap
Valve clearance
Idle speed
Front suspension
1360 ml at disassembly and 1170 ml at draining
13.0 litres
DoT-4/DoT-3
13.3 kW @ 8500 r/min
16.15 N-m @ 6500 r/min
66.5x57.5 mm
10:01
199.6 cc
NGK-CPR 8 EA9
0.8-0.9 mm
0.07 mm +0.01/-0.02
0.09 mm +0.01/-0.02
1400±100 r/min
Telescopic front forks (dia 37 mm)
with anti friction bush
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Rear suspension
Caster angle Rectangular swingarm with mono shock
25.7°
Trail length 80.5 mm
Payload 130 kg
Tyre size 100/80 17 52 P (Tubeless tyre)
Front
Rear 130/70 R17 62 P (Radial tubeless tyre)