Hilti NCT 053-A22 User manual

NCT IS 053-A22
English
Printed: 27.07.2017 | Doc-Nr: PUB / 5365799 / 000 / 00

Printed: 27.07.2017 | Doc-Nr: PUB / 5365799 / 000 / 00

English 1
Contents
1 Information about the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Aboutthisdocumentation............................................. 1
1.2 Explanationofsymbolsused........................................... 1
1.2.1 Warnings .................................................. 1
1.2.2 Symbolsinthedocumentation ..................................... 2
1.2.3 Symbolsintheillustrations ....................................... 2
1.3 Symbolsonthetool ................................................ 2
1.3.1 Symbols................................................... 2
1.4 Productinformation ................................................ 2
1.5 Declarationofconformity ............................................. 2
2 Safety......................................................... 3
2.1 Generalpowertoolsafetywarnings....................................... 3
2.2 Additional safety instructions applicable to cutting tools . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Careful handling and use of batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Description ..................................................... 5
3.1 Productoverview .................................................. 5
3.2 Intendeduse..................................................... 6
3.3 Lithiumionbatterystatusdisplay ........................................ 6
3.4 Itemssupplied.................................................... 6
4 Technicaldata ................................................... 6
5 Operation ...................................................... 7
5.1 Preparationsattheworkplace .......................................... 7
5.2 Insertingthebattery ................................................ 7
5.3 Removingthebattery ............................................... 7
5.4 Fitting / removing the Hilti retaining strap (not supplied with the tool) . . . . . . . . . . . . . . . . . . 8
5.5 Cutting ........................................................ 8
6 Care and maintenance of cordless tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Transport and storage of cordless tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8 Troubleshooting ................................................. 10
8.1 The cutting tool is not in working order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.2 The cutting tool is in working order. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9 Disposal ...................................................... 11
10 Manufacturer’swarranty ........................................... 11
1 Information about the documentation
1.1 About this documentation
• Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free
handling and use of the product.
• Observe the safety instructions and warnings in this documentation and on the product.
• Always keep the operating instructions with the product and make sure that the operating instructions
are with the product when it is given to other persons.
1.2 Explanation of symbols used
1.2.1 Warnings
Warnings alert persons to hazards that may occur when handling or using the product. The following signal
words are used in combination with a symbol:
DANGER! Draws attention to an imminent hazard that will lead to serious personal injury or
fatality.
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WARNING! Draws attention to a potential hazard that could lead to serious personal injury or
fatality.
CAUTION! Draws attention to a potentially dangerous situation that could lead to minor personal
injury or material damage.
1.2.2 Symbols in the documentation
The following symbols are used in this document:
Read the operating instructions before use
Instructions for use and other useful information
1.2.3 Symbols in the illustrations
The following symbols are used in illustrations:
These numbers refer to the corresponding illustrations found at the beginning of these operating
instructions.
The numbering reflects the sequence of operations shown in the illustrations and may deviate
from the steps described in the text.
Item reference numbers are used in the overview illustration and refer to the numbers used in
the key in the product overview section.
This symbol is intended to draw special attention to certain points when handling the product.
1.3 Symbols on the tool
1.3.1 Symbols
The following symbols are used:
Risk of cutting injury!
Wear protective glasses!
1.4 Product information
Hilti products are designed for professional use and may be operated, serviced and maintained only by
trained, authorized personnel. This personnel must be informed of any particular hazards that may be
encountered. The product and its ancillary equipment can present hazards if used incorrectly by untrained
personnel or if used not in accordance with the intended use.
The type designation and serial number are stated on the rating plate.
▶Write down the serial number in the table below. You will be required to state the product details when
contacting Hilti Service or your local Hilti organization to inquire about the product.
Product information
Cutting tool NCT IS 053-A22
Generation 01
Serial no.
1.5 Declaration of conformity
We declare, on our sole responsibility, that the product described here complies with the applicable directives
and standards. A copy of the declaration issued by the certification department can be found at the end of
this documentation.
The technical documentation is filed and stored here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | 86916 Kaufering, Germany
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2 Safety
2.1 General power tool safety warnings
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
Work area safety
▶Keep work area clean and well lit. Cluttered or dark areas invite accidents.
▶Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
▶Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
Electrical safety
▶Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of
electric shock.
▶Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
▶Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
▶Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the
risk of electric shock.
▶When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
▶If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
Personal safety
▶Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
▶Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
▶Prevent unintentional starting. Ensure the switch is in the off‐position before connecting to battery
pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising
power tools that have the switch on invites accidents.
▶Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
▶Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
▶Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
▶If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dust-related hazards.
Power tool use and care
▶Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
▶Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
▶Disconnect the battery pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
▶Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
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▶Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
▶Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
▶Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
Battery tool use and care
▶Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with another battery pack.
▶Use power tools only with specifically designated battery packs. Use of any other battery packs may
create a risk of injury and fire.
▶When battery pack is not in use, keep it away from other metal objects, like paper clips, coins,
keys, nails, screws or other small metal objects, that can make a connection from one terminal to
another. Shorting the battery terminals together may cause burns or a fire.
▶Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
Service
▶Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
2.2 Additional safety instructions applicable to cutting tools
Personal safety
▶Use the product only if it is in perfect working order.
▶Never tamper with or modify the tool in any way.
▶To prevent unintentional operation of the tool, always remove the battery before changing the cutting
jaws.
▶Wear suitable work clothes. Do not wear jewelry or loose clothing. Loose clothing or jewelry could get
caught in the moving parts of the tool.
▶Wear personal protective equipment, always including protective glasses and protective gloves.
▶Avoid unusual body positions. Keep proper footing and balance at all times.
Electrical safety
▶Before use of the power tool, all live cables or other items carrying electric voltage within the area in which
the user is working are to be switched off. If this is not possible, the corresponding safety precautions
for working in the proximity of live cables or equipment must be implemented and observed.
▶Do not cut through live cables, i.e. cables carrying electricity. The tool must be considered to be
uninsulated and must therefore be used in conjunction with personal protective equipment (protective
gloves, protective footwear, protective clothing, etc.) of a type suitable to provide protection for yourself
and other persons in the vicinity. The tool may be operated on insulated platforms.
▶Do not use the tool in the proximity of flammable or explosive substances. The electric motor incorporated
in the tool may cause sparks when operated.
▶Do not operate the tool when exposed to heavy rainfall or under water.
Power tool use and care
▶After approx. 100 consecutive cutting operations, switch the power tool off and allow it to cool down for
about 15 minutes. Overheating can lead to damage to the power tool.
2.3 Careful handling and use of batteries
▶Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries.
▶Do not expose batteries to high temperatures, direct sunlight or fire.
▶Do not take apart, squash or incinerate batteries and do not subject them to temperatures over 80 °C.
▶Do not attempt to charge or continue to use damaged batteries.
▶If the battery is too hot to touch, it may be defective. In this case, place the power tool in a non-flammable
location, well away from flammable materials, where it can be kept under observation and left to cool
down. Contact Hilti Service after the battery has cooled down.
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3 Description
3.1 Product overview
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@Cutting head
;Manual piston return switch
=Casing
%Servicing and fault indicator (red LED)
&Battery release button
(Battery
)Slot on both sides, for attaching the Hilti
retaining strap
+White LED to illuminate the working area
§Control switch
3.2 Intended use
The product described is a cordless (battery-powered) electro-hydraulic cutting tool. It is designed for cutting
through cables made of copper (Cu) or aluminum (Al). This hand-held power tool may not be clamped in a
fixed position (e.g. in a vice) for use as a stationary device.
This electro-hydraulic cutting tool may not be exposed to heavy rain or used under water.
Before use of the power tool, all live cables or other items carrying electric voltage within the area in which
the user is working must be switched off. If this is not possible, the corresponding safety precautions for
working in the proximity of live cables or equipment must be implemented and observed.
▶Use only Hilti Liion batteries of the B 18 and B 22 series with this product.
3.3 Lithiumion battery status display
The state of charge of the Li-ion battery and malfunctions of the power tool are indicated by the display on
the Liion battery. The state of charge of the Liion battery is displayed after pressing one of the two battery
release buttons.
Status Meaning
4 LEDs light. • State of charge: 75 % to 100 %
3 LEDs light. • State of charge: 50 % to 75 %
2 LEDs light. • State of charge: 25 % to 50 %
1 LED lights. • State of charge: 10 % to 25 %
1 LED blinks. • State of charge: < 10 %
Note
Battery state of charge cannot be displayed while the control switch is pressed and for up to 5 seconds
after releasing the control switch. If the battery display LEDs blink, please observe the instructions
given in the “Troubleshooting” section.
3.4 Items supplied
Cutting tool, operating instructions.
You can find other system products approved for your product at your local Hilti Center or online at:
www.hilti.com.
4 Technical data
NCT IS 053-A22
Rated voltage 21.6 V
Weight 3.45 kg
(7.61 lb)
Max. cable diameter 50 mm
(2.0 in)
Max. cutting capacity • 1000 kcmil Al/Cu cable, 2"
(50 mm) outside diameter
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5 Operation
5.1 Preparations at the workplace
CAUTION
Risk of injury! Inadvertent starting of the product.
▶Remove the battery before making any adjustments to the power tool or before changing
accessories.
Observe the safety instructions and warnings in this documentation and on the product.
5.2 Inserting the battery
CAUTION
Risk of injury! A falling battery presents a risk of injury.
▶Take care to ensure that the battery is inserted correctly.
1. Push the battery into the battery holder until it engages with an audible click.
2. Check that the battery is seated securely.
5.3 Removing the battery
1. Press the release buttons on the battery.
2. Pull the battery out toward the rear.
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5.4 Fitting / removing the Hilti retaining strap (not supplied with the tool)
CAUTION
Damage to the tool and/or the retaining leash. Incorrect handling may lead to damage to the tool
and/or retaining leash.
▶Do not use a metal chain as a retaining leash. Do not use a retaining leash with a length of more
than 6 ft (2 m). Failure to observe this point may lead to damage to the tool and/or the retaining
leash in the event of the tool falling.
Note
To help avoid the risk of injury due to a tool falling when working at a height, we recommend use of
the Hilti retaining strap. The retaining strap allows securing cords or belts to be attached. National
regulations applicable to working in high positions must be observed when working with the tool.
1. Fitting the strap => Remove the battery. Insert the two tabs on the retaining strap into the slots on each
side of the base of the tool. Secure the retaining strap with the screws supplied. Refit the battery.
2. Removing the strap => Remove the battery. Remove the two retaining strap securing screws. Pull the
two retaining strap tabs out of the slots in the base of the tool and remove the retaining strap. Refit the
battery.
5.5 Cutting
1. Rotate the cutting head to the desired working position.
Note
For cutting in tight spaces or where access is difficult, the cutting head can be rotated through
350° about its longitudinal axis.
2. Place the cable to be cut in the cutting head or, respectively, guide the cutting head into position around
the cable to be cut.
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WARNING
Risk of injury! Risk of serious injury during the cutting operation.
▶During the cutting operation great care must be taken to ensure that the hands and fingers are
kept well clear of the cutting head.
3. Press the control switch.
4. Keep the control switch pressed until the cutting head begins to release the pressure. The is accompanied
by a clearly audible “pop”.
Note
When the cut has been made the tool then returns automatically to its outset position.
6 Care and maintenance of cordless tools
WARNING
Risk of electric shock! Attempting care and maintenance with the battery fitted in the tool can lead
to severe injury and burns.
▶Always remove the battery before carrying out care and maintenance tasks!
Care and maintenance of the tool
• Carefully remove stubborn dirt from the tool.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as
these may attack the plastic parts.
Care of the Liion batteries
• Keep the battery free from oil and grease.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning agents containing silicone as
these may attack the plastic parts.
• Avoid ingress of moisture.
Maintenance
• Check all visible parts and controls for signs of damage at regular intervals and make sure that they all
function correctly.
• Do not operate the cordless tool if signs of damage are found or if parts malfunction. Have the tool
repaired by Hilti Service immediately.
• After cleaning and maintenance, fit all guards or protective devices and check that they function correctly.
7 Transport and storage of cordless tools
Transport
CAUTION
Inadvertent starting during transport. Uncontrolled starting during transport may occur if the battery
is fitted, thereby resulting in damage to the tool.
▶Always remove the battery before transporting the tool.
▶Remove the battery.
▶Transport the tool and batteries individually packaged.
▶Never transport batteries in bulk form (loose, unprotected).
▶Check the tool and batteries for damage before use after long periods of transport.
Storage
CAUTION
Inadvertent damage caused by defective battery. A leaking battery may damage the tool.
▶Always remove the battery before storing the tool.
▶Store the tool and batteries in a place that is as cool and dry as possible.
▶Never store batteries in direct sunlight, on heating units or behind a window pane.
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▶Store the tool and batteries in a place where they cannot be accessed by children or unauthorized
persons.
▶Check the tool and batteries for damage before use after long periods of storage.
8 Troubleshooting
If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by
yourself, please contact Hilti Service.
8.1 The cutting tool is not in working order.
Malfunction Possible cause Action to be taken
The LEDs on the battery indi-
cate nothing.
The battery is not correctly in-
serted.
▶Push the battery in until it
engages with a double click.
The battery is discharged. ▶Change the battery and charge
the empty battery.
The battery is too hot or too cold. ▶Allow the battery to cool
down or to warm up to room
temperature.
1 LED on the battery blinks. The battery is discharged. ▶Change the battery and charge
the empty battery.
The battery is too hot or too cold. ▶Allow the battery to cool
down or to warm up to room
temperature.
4 LEDs on the battery blink. The crimping / pressing tool has
been briefly overloaded.
▶Allow the tool to cool down.
Red LED => lights continu-
ously and a warning tone is
emitted.
Technical problem. ▶Incorrect operation is possible!
Contact Hilti Service.
Red LED => blinks at short
intervals and a warning tone
is emitted.
The state of charge of the battery
is too low to allow a complete op-
erating cycle.
▶Change the battery and charge
the empty battery.
Red LED => lights briefly and
no warning tone is emitted.
The tool has overheated. ▶Allow the tool to cool down.
8.2 The cutting tool is in working order.
Trouble or fault Possible cause Action to be taken
The battery runs down more
quickly than usual.
Very low ambient temperature. ▶Allow the battery to warm up
slowly to room temperature.
The battery does not engage
with an audible double click.
The retaining lugs on the battery
are dirty.
▶Clean the retaining lugs and refit
the battery.
Red LED => lights continu-
ously and a warning tone is
emitted.
Technical problem. ▶Incorrect operation is possible!
Contact Hilti Service.
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9 Disposal
WARNING
Risk of injury. Hazards presented by improper disposal.
▶Improper disposal of the equipment may have the following consequences: The burning of plastic
components generates toxic fumes which may present a health hazard. Batteries may explode
if damaged or exposed to very high temperatures, causing poisoning, burns, acid burns or
environmental pollution. Careless disposal may permit unauthorized and improper use of the
equipment. This may result in serious personal injury, injury to third parties and pollution of the
environment.
▶Dispose of defective batteries right away. Keep them out of reach of children. Do not disassemble
or incinerate the batteries.
▶Batteries that have reached the end of their life must be disposed of in accordance with national
regulations or returned to Hilti.
Most of the materials from which Hilti tools and appliances are manufactured can be recycled. The
materials must be correctly separated before they can be recycled. In many countries, your old tools,
machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti representative
for further information.
▶Disposal of electric tools or appliances together with household waste is not permissible.
10 Manufacturer’s warranty
▶Please contact your local Hilti representative if you have questions about the warranty conditions.
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Hilti = registered trademark of Hilti Corp., Schaan
**
20170720
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