Hilti TE 800 User manual

TE 800
TE 800-AVR
English 1
Français 15
Español 30
Português 45
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TE 800
TE 800-AVR
en Original operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 1
fr Moded'emploioriginal ............................... 15
es Manual de instrucciones original . . . . . . . . . . . . . . . . . . . . . . . 30
pt Manual de instruções original . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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1 Information about the documentation
1.1 About this documentation
• Read this documentation before initial operation or use. This is a
prerequisite for safe, trouble-free handling and use of the product.
• Observe the safety instructions and warnings in this documentation and
on the product.
• Always keep the operating instructions with the product and make sure
that the operating instructions are with the product when it is given to
other persons.
1.2 Explanation of symbols used
1.2.1 Warnings
Warnings alert persons to hazards that occur when handling or using the
product. The following signal words are used:
DANGER
DANGER !
▶Draws attention to imminent danger that will lead to serious personal
injury or fatality.
WARNING
WARNING !
▶Draws attention to a potential threat of danger that can lead to serious
injury or fatality.
CAUTION
CAUTION !
▶Draws attention to a potentially dangerous situation that could lead to
slight personal injury or damage to the equipment or other property.
1.2.2 Symbols in the documentation
The following symbols are used in this document:
Read the operating instructions before use.
Instructions for use and other useful information
Dealing with recyclable materials
Do not dispose of electric equipment and batteries as household
waste
1.2.3 Symbols in the illustrations
The following symbols are used in illustrations:
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These numbers refer to the corresponding illustrations found at the
beginning of these operating instructions
The numbering reflects the sequence of operations shown in the
illustrations and may deviate from the steps described in the text
Item reference numbers are used in the overview illustrations and
refer to the numbers used in the product overview section
This symbol is intended to draw special attention to certain points
when handling the product.
1.3 Product-dependent symbols
1.3.1 Symbols on the product
The following symbols are used on the product:
Service indicator
Power selector
1.4 Product information
Hilti products are designed for professional use and may be operated,
serviced and maintained only by trained, authorized personnel. This
personnel must be specifically informed about the possible hazards. The
product and its ancillary equipment can present hazards if used incorrectly
by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the rating plate.
▶Write down the serial number in the table below. You will be required to
state the product details when contacting Hilti Service or your local Hilti
organization to inquire about the product.
Product information
Breaker TE 800-AVR
Generation 01
Serial no.
1.5 Declaration of conformity
We declare, on our sole responsibility, that the product described here
complies with the applicable directives and standards. A copy of the
declaration issued by the certification department can be found at the end
of this documentation.
The technical documentation is filed here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | 86916
Kaufering, Germany
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2 Safety
2.1 General power tool safety warnings
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
Work area safety
▶Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
▶Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
▶Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
Electrical safety
▶Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will reduce risk of electric
shock.
▶Avoid body contact with earthed or grounded surfaces, such as
pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
▶Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
▶Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
▶When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable for outdoor use reduces the risk
of electric shock.
▶If operating a power tool in a damp location is unavoidable, use
a residual current device (RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
Personal safety
▶Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in serious personal
injury.
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▶Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
▶Prevent unintentional starting. Ensure the switch is in the off‐position
before connecting to power source and/or battery pack, picking up
or carrying the tool. Carrying power tools with your finger on the switch
or energising power tools that have the switch on invites accidents.
▶Remove any adjusting key or wrench before turning the power tool
on. A wrench or a key left attached to a rotating part of the power tool
may result in personal injury.
▶Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
▶Dress properly. Do not wear loose clothing or jewellery. Keep your
hair, clothing and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
▶If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Power tool use and care
▶Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
▶Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous
and must be repaired.
▶Disconnect the plug from the power source and/or the battery
pack from the power tool before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
▶Store idle power tools out of the reach of children and do not
allow persons unfamiliar with the power tool or these instructions
to operate the power tool. Power tools are dangerous in the hands of
untrained users.
▶Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power
tools.
▶Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easier to control.
▶Use the power tool, accessories and tool bits etc. in accordance with
these instructions, taking into account the working conditions and
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the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
Service
▶Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
2.2 Hammer safety warnings
▶Wear ear protectors. Exposure to noise can cause hearing loss.
▶Use auxiliary handles, if supplied with the tool. Loss of control can
cause personal injury.
▶Hold power tool by insulated gripping surfaces, when performing an
operation where the cutting accessory may contact hidden wiring
or its own cord. Cutting accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and could give the operator
an electric shock.
2.3 Additional safety instructions for breakers
Personal safety
▶Use the product only when it is in technically faultless condition.
▶Never tamper with or modify the tool in any way.
▶When chiseling into ceilings, walls and floors, always make sure that you
have a safe and firm stance. A sudden break-through can affect your
balance!
▶Apply appropriate safety measures at the opposite side of the workpiece
in work that involves breaking through. Parts breaking away could fall out
and / or fall down causing injury to other persons.
▶You and any other persons in the vicinity must wear suitable eye pro-
tection, a hard hat, ear protection, protective gloves and respiratory
protection while the tool is in use.
▶Wear protective gloves also when changing the accessory tool. Touching
the accessory tool can result in cuts and burns.
▶Wear eye protection. Flying fragments can injure the body and eyes.
▶Before starting work, check the hazard class of the dust that will be pro-
duced when working. Use an industrial vacuum cleaner with an officially
approved protection class in compliance with the locally applicable dust
protection regulations. Dust from materials such as lead-based paint,
certain types of wood and concrete/masonry/stone containing quartz,
minerals or metal can be harmful to health.
▶Make sure that the workplace is well ventilated and, where necessary,
wear a respirator appropriate for the type of dust generated. Contact with
or inhalation of the dust may cause allergic reactions and/or respiratory
or other diseases among operators or bystanders. Certain kinds of dust
are classified as carcinogenic such as oak and beech dust, especially
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in conjunction with additives for wood conditioning (chromate, wood
preservative). Material containing asbestos may be handled only by
specialists.
▶Take breaks and do physical exercises to improve the blood circulation
in your fingers. Exposure to vibration during long periods of work can
lead to disorders of the blood vessels and nervous system in the fingers,
hands and wrists.
Electrical safety
▶Before beginning work, check the working area for concealed electric
cables or gas and water pipes. External metal parts of the power tool
can become live, presenting a risk of electric shock, if you accidentally
damage an electric cable.
Careful handling and use of electric tools
▶Wait until the power tool stops completely before you lay it down.
3 Description
3.1 Product overview 1
@Chuck and chisel position
adjustment
;Cooling slots
=Clamping band
%Air vents
&Side handle
(On / off switch
)Grip
+Display
§Service indicator
/Power level indicator
:Supply cord
∙Rating plate
$Knob
3.2 Intended use
The product described is an electrically-powered breaker with pneumatic
hammering mechanism. It is designed for heavy chiseling work on masonry
and concrete.
▶Operation is permissible only when connected to a power source providing
a voltage and frequency in compliance with the information given on the
type identification plate.
3.3 Active Vibration Reduction (AVR)
TE 800-AVR
The breaker is equipped with an Active Vibration Reduction (AVR) system,
which greatly reduces vibration.
3.4 Service indicator
The breaker is equipped with a service indicator LED.
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Status Meaning
The service indicator lights. End of service interval – servicing
is due. Bring the product to Hilti
Service in good time. This will help
to ensure that it’s always ready for
use.
3.5 Power level indicator
The breaker is equipped with a power level indicator LED.
Status Meaning
The power level indicator lights. Chiseling power is reduced to
70%. Press the power level
selector switch again to return to
full chiseling power. The chiseling
power level can be adjusted only
when the tool is plugged in to the
electric supply.
3.6 Items supplied
Breaker, side handle, operating instructions.
Other system products approved for use with this product can be found at
your local Hilti Store or at: www.hilti.group | USA: www.hilti.com
4 Technical data
4.1 Breaker
For details of the rated voltage, current, frequency and/or input power,
please refer to the power tool’s country-specific type identification plate.
When powered by a generator or transformer, the generator or transformer’s
power output must be at least twice the rated input power shown on the rating
plate of the power tool. The operating voltage of the transformer or generator
must always be within +5% and -15% of the rated voltage of the power tool.
TE 800 TE 800AVR
Rated power input 1,850 W 1,850 W
Single impact energy 21 J 21 J
Weight 10.5 kg
(23.1 lb)
10.6 kg
(23.4 lb)
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5 Operation
5.1 Preparations at the workplace
CAUTION
Risk of injury! Inadvertent starting of the product.
▶Unplug the supply cord before making adjustments to the power tool or
before changing accessories.
Observe the safety instructions and warnings in this documentation and on
the product.
5.1.1 Fitting the side handle 2
CAUTION
Risk of injury! Loss of control over the breaker.
▶Check that the side handle is fitted correctly and tightened securely.
▶Fit the side handle.
5.1.2 Changing the accessory tool 3
WARNING
Risk of injury! The tool becomes hot as a result of use.
▶Wear protective gloves when changing the tool.
1. Apply a little grease to the connection end of the accessory tool.
2. Push the accessory tool into the chuck as far as it will go (until it engages).
➥ The product is ready for use.
3. Pull the chuck back as far as it will go and remove the accessory tool.
Use only the recommended grease supplied by Hilti. Use of unsuit-
able grease may cause damage to the product.
5.1.3 Removing the accessory tool 4
DANGER
Risk of fire! Risk of contact between the hot accessory tool and highly
inflammable materials.
▶Do not lay the hot accessory tool down on highly inflammable materials.
WARNING
Risk of injury! The tool becomes hot as a result of use.
▶Wear protective gloves when changing the tool.
▶Remove the accessory tool.
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5.1.4 Positioning the chisel
CAUTION
Risk of injury! Loss of control over the chisel direction.
▶Do not operate the tool when the selector switch is set to “Chisel
positioning”. Turn the function selector switch until it engages in the
“Chiseling” position.
The chisel can be adjusted to 6 different positions (in 60° increments).
This ensures that flat chisels and shaped chisels can always be set to
the optimum working position.
▶Fit the accessory tool. → page 8
5.1.5 Setting the chiseling power
1. Press the power level selector switch.
➥ The power level indicator lights yellow.
➥ Power is reduced to 70%.
Reduce the power to 70% when you wish to chisel with greater
precision.
The chiseling power level can be adjusted only when the tool is
plugged in to the electric supply.
2. Press the power level selector switch again to return to full chiseling
power.
5.2 Types of work
WARNING
Risk of electric shock! Severe injury and burns can result if any attempt
is made to operate the tool without an earth/ground conductor and ground
fault circuit interrupter correctly connected.
▶Irrespective of whether mains power or generator power is used, always
make sure that an earth/ground conductor and ground fault circuit
interrupter are present in the power supply and that these are correctly
connected.
▶Do not use the product unless these safety measures are in place and
fully operational.
WARNING
A damaged supply cord presents a hazard! Do not touch the supply cord
or extension cord if damaged while working. Disconnect the supply cord
plug from the power outlet.
▶Check the appliance’s supply cord at regular intervals and have it replaced
by a qualified specialist if found to be damaged.
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Full approval must be obtained from the site engineer or architect prior to
beginning the work.
5.2.1 Chiseling 5
1. Plug the supply cord into the power outlet.
Working at low temperatures: The hammering mechanism works only
when the power tool has reached a minimum operating temperature.
Bring the chisel into contact with the base material and allow
the power tool to run under no load until the minimum operating
temperature is reached. If necessary, repeat this procedure until the
hammering mechanism begins to operate.
2. Bring the chisel into contact with the workpiece about 80 -100 mm (3¹⁄₈"
- 4") from its edge.
3. To switch the power tool on, push the on/off switch to the right.
➥ The on/off switch remains engaged in this position (on the right).
4. To switch the power tool off, push the on/off switch to the left.
➥ The on/off switch remains engaged in this position (on the left).
If inadequate pressure is applied, the chisel will jump around uncon-
trollably. Application of excessive pressure will result in a loss of
chiseling performance.
When working close to reinforcing bars, always guide the tip of the
chisel toward the edge of the workpiece, not toward a reinforcing bar.
6 Care and maintenance
WARNING
Electric shock hazard! Attempting care and maintenance with the supply
cord connected to a power outlet can lead to severe injury and burns.
▶Always unplug the supply cord before carrying out care and maintenance
tasks.
Care
• Carefully remove any dirt that may be adhering to parts.
• Clean the air vents carefully with a dry brush.
• Use only a slightly damp cloth to clean the casing. Do not use cleaning
agents containing silicone as these may attack the plastic parts.
Maintenance
WARNING
Danger of electric shock! Improper repairs to electrical components may
lead to serious injuries including burns.
▶Repairs to the electrical section of the tool or appliance may be carried
out only by trained electrical specialists.
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• Check all visible parts and controls for signs of damage at regular intervals
and make sure that they all function correctly.
• Do not operate the product if signs of damage are found or if parts
malfunction. Have it repaired immediately by Hilti Service.
• After cleaning and maintenance, fit all guards or protective devices and
check that they function correctly.
To help ensure safe and reliable operation, use only genuine Hilti spare
parts and consumables. Spare parts, consumables and accessories
approved by Hilti for use with the product can be found at your local
Hilti Store or online at: www.hilti.group.
7 Transport and storage
Transport
▶Do not transport this product with an accessory tool installed.
▶Make sure that the equipment is held securely throughout all transport
operations.
▶After transporting, always check all visible parts and controls for signs of
damage and make sure that they all function correctly.
Storage
▶Always store this product with the electric supply cable unplugged from
the electricity supply.
▶Store this product in a dry place, where it cannot be accessed by children
or unauthorized persons.
▶After a long period of storage, always check all visible parts and controls
for signs of damage and make sure that they all function correctly.
8 Troubleshooting
If the trouble you are experiencing is not listed in this table or you are unable
to remedy the problem by yourself, please contact Hilti Service.
8.1 Troubleshooting
Trouble or fault Possible cause Action to be taken
The power tool
doesn’t start.
Electronics initialization
in progress (takes up
to 1 second after plug-
ging in) or the electronic
restart safety interlock
has been activated af-
ter an interruption in the
electric supply.
▶Switch the power tool
off and then on again.
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Trouble or fault Possible cause Action to be taken
The power tool
doesn’t start.
Interruption in the elec-
tric supply.
▶Plug in another power
tool or appliance
and check whether it
works.
The supply cord or plug
is defective.
▶Have the parts
checked by a trained
electrical specialist
and replaced if
necessary.
The control switch is
defective.
▶Have the power tool
checked by a trained
electrical special-
ist and the carbon
brushes replaced if
necessary.
Generator in sleep mode ▶Apply a load to
the generator by
connecting a second
power consumer (e.g.
worklight).
The power tool
doesn’t start and the
service indicator
lights red.
The carbon brushes are
worn.
▶Have the parts
checked by a trained
electrical specialist
and replaced if
necessary.
A fault has occurred in
the tool.
▶Have the tool repaired
by Hilti Service.
No hammering ac-
tion.
The power tool is too
cold.
▶Bring the tip of the
drill bit or chisel
into contact with
the workpiece and
allow the power tool
to run under no load
until it reaches the
minimum operating
temperature.
A fault has occurred in
the tool.
▶Have the tool repaired
by Hilti Service.
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Trouble or fault Possible cause Action to be taken
The power tool
doesn’t start.
Electronics initialization
in progress (takes up
to 1 second after plug-
ging in) or the electronic
restart safety interlock
has been activated af-
ter an interruption in the
electric supply.
▶Switch the power tool
off and then on again.
Interruption in the elec-
tric supply.
▶Plug in another power
tool or appliance
and check whether it
works.
The supply cord or plug
is defective.
▶Have the parts
checked by a trained
electrical specialist
and replaced if
necessary.
The control switch is
defective.
▶Have the power tool
checked by a trained
electrical special-
ist and the carbon
brushes replaced if
necessary.
Generator in sleep mode ▶Apply a load to
the generator by
connecting a second
power consumer (e.g.
worklight).
The power tool
starts and the
service indicator
lights red.
The service indicator
lights.
▶Have the power tool
serviced or repaired
by Hilti Service.
The tool does not
achieve full power.
Power reduction is ac-
tive.
▶Press the power
level selector switch
(observe the power
level indicator). Switch
the power tool off and
then on again.
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Trouble or fault Possible cause Action to be taken
The tool does not
achieve full power.
The extension cord is
too long or its gauge is
inadequate.
▶Use an extension cord
with an adequate con-
ductor cross section.
(1.5 mm² for lengths
up to 40 m; 2.5 mm²
for lengths up to 65
m).
The voltage provided by
the electric supply is too
low.
▶Connect the power
tool to a different
electric supply.
The chisel cannot
be released from the
chuck.
The chuck is not pulled
back fully.
▶Pull the chuck back
as far as it will go and
remove the accessory
tool.
9 Disposal
Most of the materials from which Hilti tools and appliances are manu-
factured can be recycled. The materials must be correctly separated before
they can be recycled. In many countries, your old tools, machines or appli-
ances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti
representative for further information.
▶Do not dispose of power tools, electronic equipment or batteries as
household waste!
10 Manufacturer’s warranty
▶Please contact your local Hilti representative if you have questions about
the warranty conditions.
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1 Indications relatives à la documentation
1.1 À propos de cette documentation
• Lire intégralement la présente documentation avant la mise en service.
C'est la condition préalablement requise pour assurer la sécurité du travail
et un maniement sans perturbations.
• Bien respecter les consignes de sécurité et les avertissements de la
présente documentation ainsi que celles figurant sur le produit.
• Toujours conserver le mode d'emploi à proximité du produit et uniquement
le transmettre à des tiers avec ce mode d'emploi.
1.2 Explication des symboles
1.2.1 Avertissements
Les avertissements attirent l'attention sur des dangers liés à l'utilisation du
produit. Les termes de signalisation suivants sont utilisés :
DANGER
DANGER !
▶Pour un danger imminent qui peut entraîner de graves blessures corpo-
relles ou la mort.
AVERTISSEMENT
AVERTISSEMENT !
▶Pour un danger potentiel qui peut entraîner de graves blessures corpo-
relles ou la mort.
ATTENTION
ATTENTION !
▶Pour attirer l'attention sur une situation pouvant présenter des dangers
entraînant des blessures corporelles légères ou des dégâts matériels.
1.2.2 Symboles dans la documentation
Les symboles suivants sont utilisés dans la présente documentation :
Lire le mode d'emploi avant d'utiliser l'appareil
Pour des conseils d'utilisation et autres informations utiles
Maniement des matériaux recyclables
Ne pas jeter les appareils électriques et les accus dans les ordures
ménagères
1.2.3 Symboles dans les illustrations
Les symboles suivants sont utilisés dans les illustrations :
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Ces chiffres renvoient à l'illustration correspondante au début du
présent mode d'emploi
La numérotation détermine la séquence des étapes de travail dans
l'image et peut se différencier de celles des étapes de travail dans le
texte
Les numéros de position sont utilisés dans l'illustration Vue d’en-
semble et renvoient aux numéros des légendes dans la section Vue
d'ensemble du produit
Ce signe doit inviter à manier le produit en faisant particulièrement
attention.
1.3 Symboles spécifiques au produit
1.3.1 Symboles sur le produit
Les symboles suivants sont utilisés sur le produit :
Indicateur de maintenance
Sélection de puissance
1.4 Informations produit
Les produits Hilti sont destinés aux professionnels et ne doivent être utilisés,
entretenus et réparés que par un personnel autorisé et formé. Ce personnel
doit être au courant des dangers inhérents à l'utilisation de l'appareil. Le
produit et ses accessoires peuvent s'avérer dangereux s'ils sont utilisés
de manière incorrecte par un personnel non qualifié ou de manière non
conforme à l'usage prévu.
La désignation du modèle et le numéro de série figurent sur sa plaque
signalétique.
▶Inscrivez le numéro de série dans le tableau suivant. Les informations
produit vous sont demandées lorsque vous contactez nos revendeurs ou
services après-vente.
Caractéristiques produit
Burineur TE 800-AVR
Génération 01
N° de série
1.5 Déclaration de conformité
Nous déclarons sous notre seule et unique responsabilité que le produit
décrit ici est conforme aux directives et normes en vigueur. Une copie de
l'attestation délivrée par l'organisme de certification se trouve en fin de la
présente documentation.
Pour obtenir les documentations techniques, s'adresser à :
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