Hilti TE505 User manual

TE 505
Bedienungsanleitung 2– 4
Operating instructions 5– 7
Mode d’emploi 8–10
Istruzioni d’uso 11–13
Gebruiksaanwijzing 14–16
Manual de instruções 17–19
Manual de instrucciones 20–22
Brugsanvisning 23–25
Käyttöohje 26–28
Bruksanvisning 29–31
Bruksanvisning 32–34
Instrukcja obs ł ugi 35–37
Návod k obsluze 38–40

Safety precautions (Please read and keep these instructions)
■
1Keep your place of work clean and tidy.
Disorder where you are working creates a po-
tential risk of accidents.
■
2Make allowance for influence from the sur-
roundings. Don’t expose your electric tools/ma-
chines to rain. Don’t use electric tools/ma-
chines in damp or wet surroundings. Make
sure the work area is well lit. Don’t use elec-
tric tools/ machines near inflammable liquids
or gases.
■
3Always protect yourself against electric
shock. Never touch grounding (earthing) parts
e.g. pipes, radiators, cookers, ovens, refrig-
erators.
■
4Keep children away. Don’t let other per-
sons touch the electric tool/machine or sup-
ply cord. Keep them away from your work
area.
■
5Keep your electric tool/machine in a safe
place. Electric tools/machines not in use should
be kept in a dry locked-up place out of the
reach of children.
■
6Don’t overload your electric tools/machines.
You will do your work better and safer in the
specified performance/rating range.
■
7Always use the right electric tool/machine
for the job. Don’t use underpowered tools/ma-
chines or attachments for heavier duty jobs.
Don’t use electric tools/ machines for work
and purposes for which they are not intend-
ed, e.g. don’t use a hand-held circular saw to
cut down trees or cut up branches.
■
8Wear suitable clothing. Don’t wear loose
clothing or jewellery – they could be caught
up in moving parts. When working outside,
the use of rubber gloves and non-slip shoes
is recommended. Wear a helmet or cap if you
have long hair.
■
9Always wear protective goggles. If work
causes dust, wear a mask as well.
■
10 Don’t use the supply cord for any other
purpose. Don’t carry the electric tool/ machine
by the supply cord and don’t pull the plug out
of the socket/receptacle by pulling the sup-
ply cord. Protect the cable from heat, oil and
sharp edges.
■
11 Secure the workpiece. Use a clamping de-
vice or vice to hold the workpiece. It is se-
cured more reliably in this way than in your
hand and you can then hold and operate your
electric tool/machine with both hands.
■
12 Don’t bend over too far when working.
Avoid an unusual stance. Make sure that you
are standing firmly and keep your balance at
all times.
■
13 Take good care of your electric tools/ma-
chines. Keep the drill bits, insert tools etc.
sharp and clean so that you can do your work
better, safer and more reliably. Observe the
cleaning and maintenance regulations and
the instructions for changing drill bits, insert
tools etc. Check the supply cord regularly and
have it renewed by a recognized specialist if
it is damaged. Check the extension supply
cord regularly and, if it is damaged, replace
it. Keep grips and side handles dry and free
from oil or grease.
■
14 Always pull out the plug from the mains if
the electric tool/machine is not in use, prior
to cleaning and maintenance work and when
changing a drill bit, saw blade or insert tools
of any kind.
■
15 Never leave a key in place. Always check
before switching on that the key or adjusting
tools have been removed.
■
16 Avoid any unintentional start-up. Never
carry a plugged-in electric tool/machine with
your finger on the switch. Always make sure
that the switch is off when plugging the elec-
tric tool/machine into the main electric sup-
ply.
■
17 If an extension supply cord is used out-
side, only use one which has been approved
for the purpose and is correspondingly marked.
■
18 Be attentive at all times. Keep your eye on
your work. Remain in a sensible frame of mind
and don’t use the electric tool/machine if you
cannot concentrate completely.
■
19 Check your electric tool/machine for dam-
age. You must check the safety devices or
damaged parts carefully for perfect function-
ing in keeping with the intended purpose be-
fore using the electric tool/machine further.
Check whether the moving parts function
properly, whether they aren’t sticking, whether
any parts are broken, whether all other parts
work properly and are fitted correctly, and
make sure that all other conditions which can
influence operation and running of the elec-
tric tool/machine are as they should be. Dam-
aged guards and protective devices and parts
must be repaired properly by an authorized
service workshop or replaced provided that
nothing else is stated in the operating in-
structions. Damaged switches must also be
replaced in the recognized service workshop.
Never use electric tools/machines which can-
not be switched on and off by the switch.
■
20 Caution ! For your own safety’s sake, on-
ly use accessories and attachments which are
specified in the operating instructions or in
the respective catalogue. The use of acces-
sories or insert tools or attachments other
than those specified in the operating instruc-
tions can result in personal injury to you.
■
21 Only have repairs carried out by recognized
electrical specialists. This electric tool/ma-
chine complies with respective safety regu-
lations. Repairs may only be carried out by
an electrical specialist otherwise an accident
hazard for the operator can exist.
■
22 Connect dust extraction equipment. If de-
vices are provided for the connection of dust
extraction and collection facilities ensure these
are connected and properly used.
Caution: The following fundamental safe-
ty precautions must always be observed
when using electric tools/machines as pro-
tection against and electric shock, the risk
of injury and fire hazards. Please read and
take note of these precautions before you
use the tool/machine. Keep these safety pre-
cautions in a safe place!
Please keep these safety precautions in a
safe place.
englisch 5

Hilti TE 505 breaker
Kit supplied with the machine:
Plastic case, cleaning cloth, Hilti insert tool
grease, operating instructions
Technical data
Power input: 900 W
Voltage (versions): 100 V, 110 V, 115 V, 230 V, 240 V
Current input: 9.6 A, 8.7 A, 8.5 A, 4.2 A, 4.2 A
Frequency: 50–60 Hz
Machine weight: 4.9 kg
Dimensions: 440×90×210 mm
Hammering speed under load: 1860/2630 blows/min.
Single impact energy: 2.6 joules / 5.2 joules
Chiselling performance in medium-hard concrete: 300 cm3/min. with standard SM36 chisel
360 cm3/min. with light-duty LSM 28 chisel
Chisels: Pointed, narrow flat, wide flat, extra wide flat,
hollow, channel (narrow or wide) scoop, in stan-
dard versions and some of light-duty design
Chuck: TE-Y
Chisel cutting edge adjustment to 12 positions
Permanent lubrication
Adjustable side handle
On/off switch of rocker design
Electronic r.p.m. regulation for improved operating convenience
Hammering power regulation: max. = 100%, min. = 50%
Double insulation, class II, CENELEC HD 400
This electric tool is radio and TV interference suppressed in compliance with the EC directives
76/889/EC + 82/449/EC
Radio and TV interference suppression as per EN 55 014
Service indicator with warning lamp
Noise and vibration
The sound power level of the machine is less than 108 dB (A)
Wear ear protection.
The typical weighted acceleration is 12 m/s2.
Right of technical modifications reserved.
The respective regulations of your trade association and the enclosed safety precautions must
be observed.
Do not use this product in any way other than as directed by these operating instructions.
EC declaration of conformity
Description: Breaker
Serial no.: XX/0000001 - 9999999/XX
Designation: TE 505
Year of design: 1998
We declare, under our sole responsibility, that this
product complies with the following standards or stan-
dardization documents:
EN 50144, EN 55014, EN 60555 according to the pro-
visions of the directives 73/23/EEC, 89/336/EEC,
89/392/EEC
Hilti Aktiengesellschaft
Dr. Bruno Glaus Dr. Heinrich Schäperkötter
Leiter Marketing Bohrmontage Leiter Entwicklung Bohrmontage
Development manager D&ET division
1/1998 1/1998
6
Always wear ear
protectors.
Always wear pro-
tective gloves.
Always wear safety
glasses.
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2
3 4
5 6
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➜

Regrinding:
Pointed
chisel
Flat
chisel
Wide flat
chisel
Channel
chisel
Hollow
chisel
Warranty
Hilti warrants that the tool supplied is free of
defects in material and workmanship. This war-
ranty is valid as long as the tool is operated and
handled correctly, cleaned and serviced properly
and in accordance with the Hilti Operating
Instructions, all warranty claims are made with-
in 12 months from the date of the sale (invoice
date), and the technical system is maintained.
This means that only original Hilti consumables,
components and spare parts may be used in the
tool.
This warranty provides the free-of-charge repair
or replacement of defective parts only. Parts re-
quiring repair or replacement as a result of nor-
mal wear and tear are not covered by this war-
ranty.
Additional claims are excluded, unless strin-
gent national rules prohibit such exclusion.
In particular, Hilti is not obligated for direct,
indirect, incidental or consequential dam-
ages, losses or expenses in connection with,
or by reason of, the use of, or inability to use
the tool for any purpose. Implied warranties
of merchantability or fitness for a particular
purpose are specifically excluded.
For repair or replacement, send tool and/or
related parts immediately upon discovery of the
defect to the address of the local Hilti marketing
organization provided.
This constitutes Hilti’s entire obligation with
regard to warranty and supersedes all prior or
contemporaneous comments and oral or written
agreements concerning warranties.
Shaped chisels – hollow/channel/wide-flat chis-
els
Slightly worn cutting edge: Regrind carefully as
with pointed and flat chisel.
Badly worn cutting edge: Reforge the chisel at a
temperature of 850°C to 1050°C (bright red–bright
yellow red). Harden the chisel by heating it to 850°C
to 900°C (bright red) before quenching it in oil. It
should then be tempered at 200°C to 300°C.
Before operating the machine,
please note:
When working with the machine, it must be held
with two hands.Always make sure that you have a
safe stance/foothold.
1. The mains voltage must comply with the infor-
mation on the rating plate.
2. The TE505 is double insulated and must not
be grounded/earthed.
3. Do not apply excessive pressure to the TE 505 –
this will not increase its performance. Simply posi-
tion and guide the chisel.
The enclosed list of safety precautions must be
observed.
Fig. 1: Cleaning chisel connection ends
The chuck is not incorporated in the machine’s
lubrication system.The connection ends of chisels
and other tools must therefore be cleaned regular-
ly and lubricated sparingly with Hilti grease.
Fig. 7: Side handle
Adjust the side handle as desired and lock it in
position.
Starting time at low temperatures:
The starting time (until hammering action operates)
can be reduced by jolting the chisel once against
the working surface as the machine is switched on.
Operation:
Fig. 2: Inserting a chisel
Pull back the locking sleeve, insert the connection
end, turn it until it clicks into place in the guide grooves
and thren release the locking sleeve.
To remove the chisel: Pull back the locking sleeve
and remove the chisel.
Fig. 4: Locking
Press the locking switch to the left (towards the
chisel positioning lever) for sustained operation.
Press it to the right for on-off operation.
Fig. 5: Positioning the chisel blade
Turn the switch to the symbol «0». Turn the chisel
blade to the desired working position and lock it by
switching to the chiseling symbol .
Fig. 6: Regulating the hammering power
Set the TE 505 at the symbol « 100%» or at sym-
bol « 50%»,position the blade firmly on the work
surface and chisel.
Fig. 3: Switching on
Set the chisel blade firmly against the work surface
and operate the switch. The TE 505 runs continu-
ously without maintaining pressure on the switch.
Press switch again to switch off.
Servicing:
Fig. 6:
The TE505 is equipped with a service indicator.
When the indicator lights up, the machine should
be serviced by Hilti. Failure to service the ma-
chine when indicated could result in expen-
sive consequential damage. Electric tools must
comply with the applicable safety regulations.
Servicing, therefore, must be carried out only by
qualified electrical specialists.The use of original
Hilti parts ensures optimum safety.
Chisel maintenance:
Pointed and flat chisels:
Slightly worn cutting edge: Grind the tip of the chis-
el carefully,without causing tempering colours to ap-
pear.This can be repeated several times if necessary.
Badly worn cutting edge: Reforge the chisel at a
temperature of approx. 900°C to 1000°C (bright
red–bright yellow red). It should then be hardened
by heating to a temperature of 1000°C to 1100°C
(bright yellow red–yellow). Allow the chisel to cool
slowly (in the air – do not quench). Additional tem-
pering is not necessary.
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