HIRD GLASS Wienold GML800+ User manual

Northern (Head Office)
Tel: [phone]
Central
Tel: [phone]
Southern
Tel: [phone]
DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT
www.hird.co.ukwww.hird.co.uk
OPERATOR MANUAL
WIENOLD
GML800+
Sept 2019

PRE1307
Daily Pre-Use Checklist
Counterbalance Floor Crane
Northern (Head Office) Tel: [phone]
Central Tel: [phone]
Southern Tel: [phone]
www.hird.co.uk
Machine Model: Site Name:
Date Week Commencing: Fleet No: Address:
Inspected by:
Wienold GML 800+
Result of Inspections: List defects or state “No Defects”
Signature: Name: Date:
Daily Pre-use Checks M T W T F S S COMMENTS
1Are all operators manuals present and readable
2Is the Report of Thorough Examination (LOLER) in date
3Complete a visual walk around / Inspection for any noticeable defects
4Are all safety information decals present and readable
Check the following components or areas for damage, or missing parts & unauthorised modifications:
5Cators are free from defects
6Footbrake(s) is operational
7Chassis is in good condition with no major defects
8Nut, bolts & other fasteners
9Push handle has no major defects
10 Counterweights are free from defects
11 Counterweights are all fitted correctly
12 Forklift points are free from damage
13 Boom sections are secure and free from defects
14 All boom extension pins are present
15 Gauges and switches
16 Electrical components, wiring, connectors,
17 Vacuum mounting is correct and secure (when fitted)
18 Air hoses are free from defects (when fitted)
19 Vacuum pads are secure and free from defects (when fitted)
20 Vacuum pumps engage when switched on (when fitted)
21 Vacuum gauges are operational (when fitted)
22 Extendable crane boom is in serviceable condition (when fitted)
23 Extendable Forks are serviceable (when fitted)
24 Electric telescopic boom is servicable (when fitted)
25 Carry out full function test
YES YES YES YES YES YES YES
NO NO NO NO NO NO NO
Operator’s Initials

Glass and Material Lift GML 800+
Contents Page
Basic procedures
General description
GML Series typ overview
COMPONENTS VIEW
GML800+/Std M
GML800+/K M
GML800+/K AC
GML800+/K DC
Electrical components
Safety instructions
Pre-operation inspection
Working area inspection
Function tests
Operating instructions
INSTALLATIONS
GML800+/Std
GML800+/K (M+AC)
GML800+/DC
Lateral outrigger
Mast safety hook
Loading devices
Load preparation
RAISING/LOWERING LOADS
by manual winch
by electric winch (AC Series, 220/110V)
by electric winch (DC Series, 24V)
Charging batteries at DC models
Loading/Transportation
Technical data
Declaration of conformity
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6
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8
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Contents
Operation Manual
GML 800+
2

Glass and Material Lift GML 800+
.de
-
Tel.: +49 5903 - 9394-0
Fax: +49 5903 - 9394-50
[e-mail]
This lift fulfils the current CE regulations and norms, EN
ISO 12100, as well as the machinery directive 2006/42/EG,
when used and operated according to the manufacturer‘s
recommendations.
It is the duty and responsibility of each operator to obey all
regional rules and regulations concerning the safe usage
of this lift.
Please read carefully and follow all of the safety
instructions for this appliance before
maintenance, repair or operation.
This is in compliance with all the manufacturer‘s
recommendations and all of the legal guidelines as
required by the government and local authorities.
In order to allow for a safe and appropriate use of this
lift,it may only be used by persons who have been
instructed by authorised specialists and who have been
granted operative authorisation.
Repairs and maintenance of this lift are only to be
undertaken by qualified and trained personnel without
exception.
Waldstr. 35a
D-48488 Emsbüren
Germany
This lift is subject to an annual UVV-inspection by an
authorised tester. Without a current UVV-test seal this lift
must not be operated.
The owners and anyone hiring/borrowing this lift should
have all construction parts undergo a complete inspection.
All of the lift‘s functions must be thoroughly examined
and inspected before sale or lease takes place. Damaged
and malfunctioning parts must be repaired or replaced.
This operating manual is an essential requirement
for all operators of this equipment. For this reason
it must always remain in its appropriate place on
the lift and always be readily available.
Norbert Wienold GmbH is constantly developing and
improving this and other Wienold products.
For this reason our appliances and products may be
subject to modification without prior notice.
If you have any questions or queries, or if you notice any
mistakes and/or deviations concerning the contents of this
operating manual, please do not hesitate to contact us.
The manufacturer‘s instructions and safety regulations.
The operating and safety instructions for this lift.
The inscriptions, labels and warning signs on this lift.
The safety instructions and operating instructions at the job site.
The current, local and legal safety regulations.
Basic Procedures
Please read and comply with:
Contact:
Copyright © Norbert Wienold GmbH 2015. All rights reserved.
3

Glass and Material Lift GML 800+
The GML800+ consists of a chassis and a mast element
system. The lifting height is defined by the number of mast
elements. The loading capacity is defined by both the model
and the required lifting height.
There are various models with different lifting heights. All
models extend the mast elements sequentially until the
required working height is reached.
The various mast elements drive systems and their
corresponding models are listed below:
a) per Manual Winch (M Series)
b) per 230V Electric Winch (AC Series)
c) per 24V Winch(DC Sries)
The 24V Model includes a battery pack and a battery charger.
GML800+ Wienold Glass and Material Lift
On AC and DC models, an automatic mast limit switch
ensures an automatic deactivation of the lifting movement
when the maximum lifting height has been reached and
this switch also controls the cable tension when lowering.
The GML800+ is equipped with frontal outriggers which,
depending on the model, may also be deployed as rear
outriggers when used in combination with counterweights.
Different loading accessories are employed to raise, lower,
hold and load up to the Safe Working Load (SWL).
A lifting fork or a crane outrigger are generally available as
loading accessories. These can be easily substituted.
Minor positioning of the lift during operation must always be
done manually.
Transportation of persons with the lift is strictly prohibited!
Do not operate the lift in areas where an explosion hazard
exists.
General Description
BEFORE USE ALWAYS please read and understand:
The safe working load (SWL) of all components must be checked before use.
The lowest SWL is always relevant!
Example 1: Example 2:
Lift: 800 kg SWL max. Lift: 800 kg SWL max.
Boom: 450 kg SWL max. Boom: 450 kg SWL max.
Suction Cups: 450 kg SWL max. S
uction Cups: 250 kg SWL max.
= 450 kg SWL max. = 250 kg SWL max.
Always follow the instructions of the load capacity chart!
Copyright © Norbert Wienold GmbH 2015. All rights reserved.
4

Not Aus Not Aus
GML Series
Operation Manual
GML 800+
Glass and Material Lift GML 800+
GML800+ /Std M
Standard with manual winch GML800+ /K M with Counterweights and manual winch
GML800+ /K AC
with counterweights and 230/110V winch GML800+ /K DC with counterweights and 12V winch
5

Components GML/Std M (Types GML /10 und /15)
Standard (Std) with maual worm winch (M).
Types GML /10 und /15 without lateral outriggers (as option available)
Types GML /20 und /25 are equiped with lateral outriggers (standard).
(ref. „Componets GML/K M“)
1211 1413 15 1716
1
2
5
3
4
6 7 8
9
10
12 12 1418
1) Carriage
2) Bolt to secure attachments
3) Hold down bar (for transportations)
4) Mast System
5) Lifting eye
6) Worm gear winch
7) Worm winch crank
8) Push bar
9) Adjustment holes for push bar
10) Stabilizer
11) Securing pin for weight box
12) Swivel caster with brake
13) Outrigger
14) Support wheel
15) Holes for outrigger
16) Chassis
17) Securing pin
18) Bolt with nut
Operation Manual
GML 800+
Glass and Material Lift GML 800+
6

1
2
5
3
4
6 7 8
9
11
13
14
19 20 21 2122 1923 24
10 15 16 17 18
212625
12
10) Lateral outrigger (Pair)
11) Lateral outrigger brake plate
12) Stabilizer
13) Lateral outrigger lock pin
14) Lateral outrigger adjustment plate
15) Counterweight box
16) Counterweight securing pin
17) Steering arm
18) Counterweights (2x 6 pcs.)
19) Support wheel
20) Holes for outrigger
21) Swivel caster with brake
22) Chassis
23) Securing pin
24) Bolt with nut
25) Forklift pockets (Option)
26) Outrigger
Components GML/K M (Types GML /20 und /25 with lateral outrigger)
Series with counterweights (K) and maual worm winch (M).
- Fork lift pockets optional available for all models. -
Types GML /10 und /15 without lateral outriggers (as option available)
All Types GML /20 und /25 are equiped with lateral outriggers (standard).
Forlift Pockets 25 as option
Operation Manual
GML 800+
1) Carriage
2) Bolt to secure attachments
3) Hold down bar (for transportations)
4) Mast System
5) Lifting eye
6) Worm winch
7) Worm winch crank
8) Push bar
9) Adjustment holes for push bar
Glass and Material Lift GML 800+
7

Not Aus
1
2
5
9) Stabilizer
10) Cable cover
11) Electric control box
12) Electric motor
13) Winch unit
14) Counterweight box
15) Counterweight securing pin
16) Steering arm
3
4
6 7 8
9
11
12
13
14 15 16 17
18 19 20 2021 201822 23 24
10
Components GML/K AC (Types GML /10 und /15)
With counterweights (K) and electrical 220/110V winch (AC).
Types GML /10 und /15 without lateral outriggers (as option available)
All Types GML /20 und /25 are equiped with lateral outriggers (standard).
(ref. „Componets GML/K M“)
Operation Manual
GML 800+
1) Carriage
2) Bolt to secure attachments
3) Hold down bar (for transportations)
4) Mast System
5) Lifting eye
6) Worm winch
7) Worm winch crank
8) Push bar
17) Counterweights (2x 6 pcs.)
18) Support wheel
19) Holes for outrigger
20) Swivel caster with brake
21) Chassis
22) Securing pin
23) Bolt with nut
24) Outrigger
Glass and Material Lift GML 800+
8

Battery Cart description: next page.
Components GML/K DC (Tyxpes GML /10 und /15)
With counterweights (K) and electrical 24V winch (DC).
Not Aus
1
2
5
3
4
6 7 8
9
11
12
13
16 17 18 1819 1619 20 21
10
14
15
18
9) Stabilizer
10) Cable cover
11) Electric control box
12) Electric motor
13) Winch unit
14) Power supply
15) Slip-On for battery cart
16) Support wheel
17) Holes for outrigger
18) Swivel caster with brake
19) Chassis
20) Securing pin
21) Outrigger
Operation Manual
GML 800+
Types GML /10 und /15 without lateral outriggers (as option available)
All Types GML /20 und /25 are equiped with lateral outriggers (standard).
(ref. „Componets GML/K M“)
1) Carriage
2) Bolt to secure attachments
3) Hold down bar (for transportations)
4) Mast System
5) Lifting eye
6) Cable remote control
7) Push bar adjustment holes
8) Push bar
Glass and Material Lift GML 800+
9

1) Push bar
2) Battery pack locking
3) Battery pack
4) Counterweights (3 pcs. each side)
5) Counterweight box (screwed)
6) Slip-On eye for Securing pin
7) Slip-On securing pin
8) Caster
9) Swivel caster with brake
10) Battery access
18 32
20 28
24
-+
-+
100% -+
11 10
1
8
9
Left side: Right side:
Both sides:
11) Battey supply
Left side:
12) Power switch
13) Voltmeter
14) Charger with charge indicator
15) Charger supply
Right side:
8
12 13 14 15
6
5
4
3
7
9
Battery Cart GML/K DC (Tyxpes GML /10, 15, 20, 25)
With counterweights (K) and electrical 24V winch (DC).
Operation Manual
GML 800+
Battery Cart includes batteries, charger, voltmeter, power switch, counterweights.
10
2
Glass and Material Lift GML 800+
10

Emergency
Stop
Electric Components AC-Series
Control box and cable remote control.
1) Green LED: ready to operate
2) Red LED: electrical interference
3) 24V socket for electrical attachments
4) Emergency Stop
5) Power switch (On/Off)
6) Cable remote control supply
Emergency
Stop
1 2
7
4
5
6
Control box left side: Control box right side:
000000
8
9
7) Hour meter
8) Fuse
9) 230/110V supply
Control box buttom side:
10 11 12
10) Limit switch supply
11) Emergency descent
12) Winch supply
Cable remote control:
13
14
15
16
13) Switch UP/DOWN
14) Accessory control
15) Emergency Stop
16) Control box supply
4
Operation Manual
GML 800+
Glass and Material Lift GML 800+
11

Electric Components DC-Series
Control box and cable remote control.
Emergency
Stop
1) Green LED: ready to operate
2) Red LED: electrical interference
3) 24V socket for electrical attachments
4) Emergency Stop
5) Power switch (On/Off)
6) Cable remote control supply
Emergency
Stop
1 2
7
4
5
6
Control box left side: Control box right side:
000000
8
9
7) Hour meter
8) Fuse
9) Battery supply
Control box buttom side:
10 11 12
10) Limit switch supply
11) Emergency descent
12) Winch supply
Cable remote control:
13
14
15
16
13) Switch UP/DOWN
14) Accessory control
15) Emergency Stop
16) Control box supply
4
Operation Manual
GML 800+
Glass and Material Lift GML 800+
12
OFF
ON

Read, understand and obey:
a) the manufacturer‘s instructions and safety instructions.
b) the operating manuals and safety instructions for the lift.
c) the inscriptions, labels and warning signs on the lift.
d) the safety instructions and work procedures on the job site.
e) the relevant legislation in force for the equipment in use.
Warning!
Failure to obey the instructions and safety regulations in this manual
may result in death or serious injury.
The personnel have been trained on this type of unit
and are deemed competent. All operators should read
the operating manual carefully.
1. Avoid hazardous situations.
Know and understand the safety regulations
before going on to the next section.
2. Always perform a pre-operation inspection on
the lift.
3. Inspect the working area thoroughly before
using the lift.
4. Always perform the function test as per the
operating manual prior to use.
5. Only use the lift as per the operating instructions.
Any deviations are not acceptable. In case,you
must always contact the owner of the equipment.
Safety Instructions
Operation Manual
GML 800+
Glass and Material Lift GML 800+
Do Not Operate Unless:
The personnel have been trained on this type of unit
and are deemed competent. All operators should read
the operating manual carefully.
1. Avoid hazardous situations.
Know and understand the safety regulations
before going on to the next section.
2. Always perform a pre-operation inspection on
the lift.
3. Inspect the working area thoroughly before
using the lift.
4. Always perform the function test as per the
operating manual prior to use.
5. Only use the lift as per the operating instructions.
Any deviations are not acceptable. In case,you
must always contact the owner of the equipment.
GML 800+
13

Prior to use, check the working area for steep slopes &
drop-offs, holes and debris. Also check for instable, slippery
or icy surfaces and other possible sources of danger.
Do not raise the load unless the loading accessories
are correctly secured to the lift.
Do not use any blocks, stones, planks or any other items
to balance the lift.
Do not move the lift with a raised load except for very
minor positioning.
Never operate the lift if it is iced.
Never operate the lift in strong or gusty wind conditions.
An increase in the load surface area will decrease lift
stability when operating in windy conditions.
Never leave a load in a raised position when windy
conditions may occur unless the lift is correctly tag lined.
Always ensure, when raising or lowering secured or
overhanging loads, that no obstructions can interfere
with the safe operation of the lift.
Safety Instructions
Wear Appropriate Personal Protective
Equipment (PPE)
Always wear PPE before operating the lift including:
1. Safety helmets
2. Safety goggles
3. Safety shoes
Always check which PPE is required at each particular
job site. Do not use the lift and do not execute any
function tests without wearing the appropriate PPE.
Keep loose clothes, jewelry, hair etc. away from any moving
parts and ensure appropriate PPE is worn whilst operating
the unit. Keep hands and feet within the areas acceptable
to operate the winch safely to raise or lower the unit.
Fall Hazards
Do not use this lift as a personnel lifting platform or step.
Do not stand on the loading accessories (e.g. lifting fork
etc.).Do not climb on the mast, the chassis or other
components.
Tip-over hazards
Always ensure before either loading or lifting that the lift is
positioned on a secure, solid, flat and horizontal subsurface.
Do not raise the load until all the available stabilisers and
legs have been fully lowered and secured and the casters
are in full contact with the work surface.
Do not raise the load until all outriggers are extended and
the appropriate leg retainer pins are properly inserted into
the chassis.
When using models with counterweights, only raise the load
when the weight box has been completely filled with the
specified counterweights.
A fixed and secured outrigger must not be re-adjusted
as long as the lift is loaded or is in a raised position.
Operation Manual
GML 800+
Glass and Material Lift GML 800+
GML 800+
14

Electrocution Hazards - Danger to Life
This lift is not electrically insulated and will not provide
protection from contact with or proximity to electrical current.
Keep away from the lift if it contacts electrical power cables.
Personnel must not touch or operate the lift until the power
conductors have been switched off.
Maintain safe distances away from electrical power conductors
and appliances.
Please take into account the relevant current legal regulations
and the following chart:
Do not lean any ladders or scaffolding against the lift or
the load.
Do not operate the lift on a movable/mobile surface or
on a motor vehicle.
The Safe Working Load (SWL) must not be exceeded
under any circumstances. Aways refer to the load charts
on the unit.
Avoid moving the lift with closed outriggers over debris or
uneven ground.
Never replace lift parts that are important for stability
or construction with parts with different weights and
specifications. Only use original replacement parts.
If the equipment is damaged or operating incorrectly
you must contact the hirer immediately.
Only use the approved loading accessories with this lift.
Lifting Hazards
Always use the correct lifting techniques when loading or
tilting the lift. Personnel should be trained and competent
to use the unit correctly.
Always use the correct lifting techniques when installing
and de-installing the loading accessories.
Operating the Lift
Ensure that the safety brakes are engaged prior to operating
the lift in order to avoid rolling.
Do not ever stand or allow others to stand under the loading
accessories.
Always remain behind the winch when raising or lowering.
Do not stand on the chassis, the outriggers or any other
components.
VOLTAGE
Phase-to-Phase
0 - 300 V
300 V - 50 kV
50 kV - 200 kV
200 kV - 350 kV
350 kV - 500 kV
500 kV - 7550 kV
750 kV - 1000 kV
Allow for mast movement and possible swaying and sagging
of electrical cables. Be especially careful in strong or gusty
wind conditions!
The unit is not to be used in conjunction with welding units
fitted to the forks under any circumstances..
Injury Hazard
Do not hold on the winch cable and do not grasp into the winch
itself.
Avoid Contact
3,1 m
4,6 m
6,1 m
7,6 m
10,7 m
13,7 m
MINIMUM SAFETY DISTANCE
Meters
Safety Instructions
Glass and Material Lift GML 800+
15
Operation Manual
GML 800+ GML 800+

Crushing Hazards
Do not raise if the load is not
1. correctly centred on the loading accessory.
2. correctly secured to the loading accessory.
Never stand under the load as it is being raised or lowered
or suspended. Do not allow others to stand in the lifting area
when the unit is being operated.
Standing under the load is prohibited.
The load may fall from between 30 and 91 cm before
the safety brake mechanism activates the locking of
the mast elements.
Do not lower the load unless the area below is clear
of personnel and obstructions.
Keep hands and fingers away from the winch, the folding
outriggers, loading accessories and any other potential
pinch points.
Maintain a firm grasp on the loading accessory when the safety
bolt is removed. Otherwise the loading accessory will fall.
Maintain a firm grasp on the outrigger when the safety bolt
is removed. Otherwise the outrigger will fall.
Maintain a firm grasp on the winch crank handle. The winch
brakes engage automatically when you stop winding.
The crank handle must not move when you stop winding.
Standard Forks
Only use appropriate loading accessories when lifting a
load. Always ensure before loading that the loading accessory
used is suitable for the load and is correctly secured.
Only raise the load when the loading accessory has been
correctly installed and the load has been correctly aligned and
secured. Always take into account the relation between lifting
height and load center .
Collision Hazards
Check the working area for overhead obstructions or other
potential sources of danger.
Always plan your route if transporting a load on site using the unit.
Avoid sharp turns, inclines or voids in the ground. Only move the lift
when in transport position!
Loading
When loading the lift (for transport), always ensure that the lift
and the transport vehicle are on an even subsurface.
Always use the correct lifting techniques and always use the snap
hook on top of the lift when using a crane or the forklift receptors
when loading with a forklift.
Safety Instructions
Glass and Material Lift GML 800+
16
Operation Manual
GML 800+ GML 800+

Safety Instructions
Glass and Material Lift GML 800+
17
Operation Manual
GML 800+ GML 800+
RISK OF FALLING DOWN
Dismount the handle for transportation by road, sea or air
and store it in your vehicle. Otherwise there is a risk that the handle may come loose and fall down.
Only move the lift with the handle stored on the 3-step drill kit when there is no risk that the falling handle
could impute loss of life, physical injury or damage to health.

Legend - Warning Signs
Wienold lifts, appliances & machines use symbols,
colour codes and signal words to identify the following:
Damaged Lift Hazards
Do not operate a damaged or malfunctioning lift.
Do not use a lift with a worn,
frayed, kinked or damaged cable.
Do not use a lift with less than 4 layers
of cable on the winch drum when the
loading accessory is fully lowered.
Always conduct a thorough pre-operation inspection
prior to each use.
Any damage, faults or failure of the unit must be assessed
by a competent person trained to identify such matters
and instructed for repair work on this lift.
Non appliance to this rule may lead to serious injury and
possible danger to life.
Always ensure that all warning signs are legible and
in place.
Always ensure that the operating manual is complete, legible
and placed in the storage container installed on the lift.
Maintain proper lubrication on the winch. Do not allow oil or grease
on the brake surfaces or on the mast elements.
Only use silicon spray when lubricating the mast elements
(no oil or grease). Avoid spraying onto the brake surfaces.
Hazard due to improper use
Never leave a loaded lift unattended or suspended. Unauthorised
personnel may attempt to operate the lift without having been
correctly briefed and thereby create an unsafe situation.
Glass and Material Lift GML 800+
Safety Alert Symbol:
This is used to alert personnel to
potential injury hazards.
Obey all safety messages that
follow this symbol to avoid
possible injury or death.
RED = DANGER
This is used to indicate the presence
of an imminently hazardous
situation which, if not avoided,
will result in death or serious injury.
.
ORANGE = WARNING
This is used to indicate the presence
of a potentially hazardous situation
which, if not avoided, could result
in death or serious injury.
YELLOW = CAUTION
This is used to indicate the presence
of a potentially hazardous situation
which, if not avoided, may cause
property damage or could result
in death or serious injury..
Safety Instructions
18
Operation Manual
GML 800+ GML 800+

Fundamentals
The pre-operation inspection is a visual inspection which must
always be performed by the operator prior to each work
assignment.
This inspection is designed to identify and avoid possible
malfunctions of the lift before the operator tests it.
Check the lift for modifications, damages and loose or
missing parts.
A malfunctioning or modified lift must not be operated under
any circumstances.
If any damage or unauthorised deviation from factory delivered
condition is discovered, the lift must be removed from service
and appropriately tagged. Additionally, the owner of the
equipment must be informed.
Repairs to the lift may only be undertaken by a qualified service
technician in compliance with the manufacturer‘s specifications.
The operator must perform a new pre-operation
inspection after any repairs are completed, before going on to
the function tests.
Read, understand and obey:
a) the manufacturer‘s instructions and safety instructions.
b) the operating manuals and safety instructions for the lift.
c) the inscriptions, labels and warning signs on the lift.
d) the safety instructions and work procedures on the job site.
e) the relevant legislation in force for the equipment in use.
Non compliance with the instructions and safety rules in this
operating manual may result in serious injury or accidents
including death!
Glass and Material Lift GML 800+
The personnel have been trained on this type of unit
and are deemed competent. All operators should read
the operating manual carefully.
1. Avoid hazardous situations.
Know and understand the safety regulations
before going on to the next section.
2. Always perform a pre-operation inspection on
the lift.
3. Inspect the working area thoroughly before
using the lift.
4. Always perform the function test as per the
operating manual prior to use.
5. Only use the lift as per the operating instructions.
Any deviations are not acceptable. In case,you
must always contact the owner of the equipment.
Do not operate the lift unless :
Pre-operation Inspection
19
Operation Manual
GML 800+ GML 800+