Atlas Equipment Atlas BP9000X User manual

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CONTENTS
Product Features and Specifications ....................................................3
Installation Requirement....................................................................5
Steps of Installation..........................................................................7
Exploded View................................................................................ 19
Test Run........................................................................................ 22
Operation Instruction ...................................................................... 25
Maintenance ................................................................................. 25
Trouble Shooting ........................................................................... 26
Parts List....................................................................................... 27

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I. FLOORPLATE CHAIN-DRIVE TWO POST LIFT
Model BP9000X
· Compact design
· Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal
for cylinder
· Self- lubricating UHMW Polyethylene sliders and bronze bushings
· Single-point safety release and dual safety design
· Super-symmetric (2 in 1) arms design, Stackable adapters 1.5”, 3”, 6”
Fig. 1
MODEL BP9000X SPECIFICATIONS
Model Style Lifting
Capacity Lifting Time Lifting Height
Overall
Height Overall Width
Width
Between
Posts
Minimum
Pad Height
for stackable
adapter Motor
BP9000
Floor Plate
Chain-Drive
4.0 T
9,000 lbs 49 Sec. 1930-2200 mm
76” – 86 5/8”
2837 mm
111 3/4”
3458 mm
136 1/8”
2850 mm
112 1/4”
105 mm
3 1/8 3.0 HP

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Model BP9000X

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II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Rotary Hammer Drill (3/4” Drill Bit)
Hammer
Level Bar
Crescent Wrench (12")
Ratchet Spanner With Socket
Socket
Set (mm)
 Carpenter’s Chalk
Screw Sets
Fig. 2
Tape Measure
Pliers
Allen Head Wrench (6mm)
Vise Grips
 (10
#
, 13
#
, 14
#
, 15
#
, 17
#
, 19
#
, 24
#
, 27
#
)

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B. CONCRETE SECIFICATIONS (See Fig. 3).
Concrete Specifications Must Be Followed.
Failure To Do So May Result In Lift and /or Vehicle Falling.
1. Concrete must be a minimum of 4” and without reinforcing steel bars, and must be
dried totally before the installation.
2. Concrete must be in good condition and must have a strength of 3,500 psi
(250kg/cm²) minimum.
3. Floor must be level and no cracks.
Fig. 3
C. POWER SUPPLY
The capacity of power must be 3 HP minimum. The line must be 2.5 mm² (12 guage)
minimum.

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III. STEPS FOR INSTALLATION
A. Location of Installation
Check the installation location (concrete, layout, space, size etc.) for the lift
installation.
B. Use a carpenter’s chalk line to establish installation layout of the base plate (See Fig. 4).
Fig. 4 Model BP9000X
C. Check the Parts Before Assembly.
1. Packaged lift and Hydraulic Power Unit (See Fig. 5).
Fig. 5

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2. Unload the lift with a fork lift or hoist, and open the outer packing carefully
(See Fig. 6).
Fig. 6
3. Remove the parts from upper and inside the column, then take out the parts box, and
check the parts according to the shipment parts list (See Fig. 7).
Fig. 7 Model BP9000X
Shipment Parts list Floor cover Parts boxSerial No.

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4. Loosen the screws from the upper package stand, take off the upper column and
remove the package stand (See Fig. 8).
Fig. 8
5. Open the box of parts and check the parts according to parts box list (See Fig. 9).
Fig. 9
6. Check the parts bag according to parts bag list (See Fig. 10).
Fig. 10

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D. Position Power Side Post
Lay down the two posts on the installation site parallel, position the Power side post
according to the location of the actual installation. Usually, it is suggested to install
Power side Post on the front-right side from which vehicles are driven to the lift
(See Fig. 11).
Fig. 11
E. Connecting the Cables
1．With the posts down, push the carriages higher than the chain pulley (See Fig. 12).
Fig. 12
Assemble Top plate
using M10*35 Hex Bolt
with Nut and Spring
Washer
Push the carriages higher than chain
pulley, cable passes through the top of the
carriages and passes through the hole of
the bottom steel plate on the carriages
Pull out cable
Car in Direction
Power side post
Offside post

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2. Push the carriages to the bottom of the columns (See Fig. 13).
Fig. 13
F. Position posts (See Fig. 14)
Check the posts plumb with level a, and adjust with shims if the posts are not level.
Fig. 13
112" (9' 4")
136 3/8" (11' 4 3/8")
Helpful tip for correct post to post width:
Set the power side post into its designated
position. Lay the floor cover (floor cover
lays over the cables and hoses that run
along the concrete surface) across the
concrete against the power side post. Butt up
both posts so each end of the floor cover is
making contact with each post. This will
assure proper alignment if there are any
variations in the concrete.

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G. Install the Anchor Bolts
1. Prepare anchor bolts. (See Fig. 14)
Fig. 14
2. Use a rotary hammer drill with a ¾” masonry drill bit, and drill all the anchor holes and
install the anchor bolts. Tighten the anchor bolts to 100 foot pounds (See Fig. 15).
Fig. 15
H. Lift the carriages up by hand and let them rest on the first set of locks. (See Fig. 16).
Fig. 16
Lock washer
W
asher Nut

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I. Install Cables (See Fig. 17)
Fig. 17
J. Hydraulic Hose Assembly (See Fig. 18).
Fig. 18
The fitting of cable pass through
the hole of the carriages and be
screwed with two cable nuts.

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K. Install Hydraulic Power Unit and the Hydraulic Hose (See Fig. 19).
Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: Before filling the power unit reservoir, make electrical connections to the
220volt power unit and test run it for a few seconds to see if it operates properly. Fill
the power unit reservoir with #32 series hydraulic oil; approximately 3 gallons.
Fig. 19

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View A View B
Safety Cable
Connecting direction
60
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L. Install Safety Device and Safety Cable (See Fig. 20).
NOTE: 1. Install the safety cable from the offside lock assembly.
2.Payattention tothe connecting direction of the safety cable.
Fig. 20

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Floor Cover
Protective rubber
door guard
M. Assemble Floor Cover and Protective Rubber Guards (See Fig. 21).
Fig. 21
N. Install the Lifting Arms and Adjust the Arm Locks
1. Install the Lifting Arms (See Fig. 22).
Fig. 22

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2. Lowing the carriages down to the lowest position, then use the 17# wrench to loosen the
nut (See Fig. 23)
Fig. 23
3. Adjust the arm lock either back or forth to mesh the gear lock teeth (See Fig. 24).
Fig. 24
Loose the nut

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O. Install Electrical System
Note:
Single phase motor wiring (See Fig. 25)
1. Connect the two power supply lines (fire wire Land zero wire N) to terminals on the AC
contactor marked L1, L2.
2. Connect the two motor wires to terminals on the AC contactor marked T1, T2.
3. Connect the jumper wire (about 3” long) A2 to L2 on the AC contactor.
4. Connect the control (push) button wires to A1, L1 on the AC contactor.
Fig. 25

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Exploded View

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Cylinder Exploded View
Hydraulic Power Unit Exploded View