Hirschmann MACH4000 Series User manual

Installation DRAGON MACH4000
Release 01 07/2018
Technical support
https://hirschmann-support.belden.com
User Manual
Installation
Modular Industrial Gigabit Ethernet Backbone Switch
DRAGON MACH4000 family

The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2018 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Installation DRAGON MACH4000 02.07.2018

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Contents
Safety instructions 6
About this Manual 12
Legend 13
1 Description 14
1.1 General device description 14
1.1.1 Basic device 14
1.1.2 Media modules 15
1.1.3 Power supply unit module 15
1.1.4 Fan module 16
1.2 Device views 17
1.2.1 Media modules 18
1.2.2 Power supply unit module 18
1.2.3 Fan module 19
1.3 Power supply 20
1.4 Signal contact 22
1.5 Ethernet ports 22
1.5.1 1/2.5/10 Gbit/s F/O port 22
1.5.2 100/1000 Mbit/s F/O port 23
1.5.3 10/100/1000 Mbit/s twisted pair port 23
1.5.4 Out-of-band management port 24
1.6 Pin assignments 25
1.7 Display elements 26
1.7.1 Device state 26
1.7.2 PSU module status 30
1.7.3 Port status 31
1.7.4 Management interface status 32
1.7.5 Media module status 33
1.8 Management interfaces 35
1.8.1 V.24 interface (external management) 35
1.8.2 USB port 36
1.8.3 SD card interface 37
2 Installation 38
2.1 Checking the package contents 38
2.2 Installing the SD card (optional) 39

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2.3 Mounting the cover panel and the power supply unit
(optional) 40
2.3.1 Mounting the cover panel 40
2.3.2 Mounting the power supply unit 41
2.4 Mounting a media module (optional) 42
2.5 Mounting the fan module 43
2.6 Installing and grounding the device 45
2.7 Wiring and mounting the signal contact 46
2.8 Connecting the supply voltage 48
2.9 Installing an SFP transceiver (optional) 50
2.10 Operating the device 50
2.11 Connecting data cables 51
3 Making basic settings 52
4 Monitoring the ambient air temperature 53
5 Maintenance and service 54
6Disassembly 55
6.1 Removing a power supply unit 55
6.2 Removing a fan module 56
6.3 Removing a media module 57
6.4 Removing an SFP transceiver (optional) 58
6.5 Removing the device 59
7 Technical data 60
7.1 General technical data 60
7.1.1 Basic device 60
7.1.2 Power supply unit module 61
7.1.3 Fan module 61
7.1.4 Media modules 61
7.2 Dimension drawings 62
7.3 EMC and immunity 65
7.4 Network range 66
7.5 Power consumption/power output 70

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8 Scope of delivery, order numbers and
accessories 71
9 Underlying technical standards 74
A Further support 75

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Safety instructions
General safety instructions
You operate this device with electricity. Improper usage of the device
entails the risk of physical injury or significant property damage. The
proper and safe operation of this device depends on proper handling
during transportation, proper storage and installation, and careful
operation and maintenance procedures.
Before connecting any cable, read this document, and the safety
instructions and warnings.
Operate the device with undamaged components exclusively.
The device is free of any service components. In case of a damaged
or malfunctioning the device, turn off the supply voltage and return the
device to Hirschmann for inspection.
Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
Correct usage
Only use the device for those purposes specified in the catalog and in the
technical description. Only operate the device with external devices and
components that are recommended and permitted by the manufacturer.
The proper and safe operation of this product depends on proper handling
during transport, proper storage, assembly and installation, and
conscientious operation and maintenance procedures.
WARNING
UNCONTROLLED MACHINE ACTIONS
To avoid uncontrolled machine actions caused by data loss, configure all
the data transmission devices individually.
Before you start any machine which is controlled via data transmission, be
sure to complete the configuration of all data transmission devices.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

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National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.
Requirements for connecting electrical wires
Before connecting the electrical wires, always verify that the
requirements listed are complied with.
Requirements for connecting the signal contact
Requirements for connecting the supply voltage
The following requirements apply without restrictions:
The electrical wires are voltage-free.
The cables used are permitted for the temperature range of the application case.
Before you set up other connections, connect one of the two ground connections on the
front side of the device with the protective conductor. When removing connections, remove
the protective conductor last.
Exclusively switch on the device when it is installed.
Relevant for North America:
Exclusively use 60/75 °C (140/167 °F) or 75 °C (167 °F) copper (Cu) wire.
Table 1: Requirements for connecting electrical wires
The following requirements apply without restrictions:
Limit the connected voltage with a current limitation or in accordance with its application.
Observe the electrical threshold values for the signal contact.
See “General technical data” on page 60.
Table 2: Requirements for connecting the signal contact
Device variant Prerequisites:
All variants All of the following requirements are complied with:
The supply voltage corresponds to the voltage specified on the type plate
of the device.
The power supply conforms to overvoltage category I or II.
The power supply has an easily accessible disconnecting device (for
example a switch or a plug). This disconnecting device is clearly identified.
So in the case of an emergency, it is clear which disconnecting device
belongs to which power supply cable.
The wire diameter of the power supply cable is at least 0.75 mm² (North
America: AWG18) on the supply voltage input.
The cross-section of the ground conductor is the same size as or bigger
than the cross-section of the power supply cables.
Use a power supply cable which is suitable for the voltage, the current and
the physical load.
Install a fuse in the outer conductor of the power supply.
Connect the neutral conductor to the ground potential. If the neutral
conductor is not connected to the ground potential, also install an external
fuse in the neutral conductor.
Regarding the properties of this fuse:
See “Technical data” on page 60.
Table 3: Requirements for connecting the supply voltage

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Shielded ground
The shielded ground wire of the twisted pairs cables is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.
ESD Guidelines
The modules are equipped with electrostatically sensitive components.
These can be destroyed, or their life cycles reduced, by the effects of an
electrical field or by a charge equalization if the connections are touched.
You will find information about electrostatically endangered assemblies in
DIN EN 61340-5-1 (2007-08) and DIN EN 61340-5-2 (2007-08).
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
Keep the ventilation slits free to ensure good air circulation.
Make sure there is at least 3.94 in (10 cm) of space in front of the
ventilation slits of the casing.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Mount the device horizontally in a cabinet or vertically on a flat surface.
Operating the device as a table unit is inadmissible.
See “Installing and grounding the device” on page 45.
Operating the device in the maximum surrounding air temperature and
stacking devices: When installing the device, make sure there is at
least one free rack space (approx. 5 cm) above the device, because
heat is discharged via the housing of the device.
If you are operating the device in a 19" switch cabinet: install sliding/
mounting rails for supporting the weight of the device.
Exclusively use the device with a fan module.
Fans are subject to natural wear. If one or more fans in the fan module
fail, function and lifetime of a device can be negatively affected or the
device may fail completely. Use the monitoring functions of the device
for individual fans and temperature. Depending on your installation
conditions, it may be possible to continue operating your device after
one fan has failed.
Check the temperature measured by your device: In the Command
Line Interface, use the command: show temperature; in the Graphical
User Interface (GUI) in the Basic settings dialog: System,
Temperature. The displayed temperature must not exceed the
maximum value.
See “General technical data” on page 60.

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The device may overheat if the fan module fails or is removed. Switch
off the device or replace the fan module within 2 minutes, otherwise
failures or damage to the device may occur.
After removing the fan module during active operation, the individual
fans continue to spin for a few seconds. Do not touch rotating fan
blades. Do not insert objects into rotating fan blades.
Installation site requirements
Operate the device at the specified ambient temperature (temperature of
the ambient air at a distance of 2 inches (5 cm) from the device) and at
the specified relative humidity exclusively.
When you are selecting the installation location, make sure you
observe the climatic threshold values specified in the technical data.
Use the device in an environment with a maximum pollution degree
that complies with the specifications in the technical data.

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CE marking
The labeled devices comply with the regulations contained in the following
European directive(s):
2011/65/EU (RoHS)
Directive of the European Parliament and of the Council on the
restriction of the use of certain hazardous substances in electrical and
electronic equipment.
2014/30/EU (EMC)
Directive of the European Parliament and the council for standardizing
the regulations of member states with regard to electromagnetic
compatibility.
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the making
available on the market of electrical equipment designed for use within
certain voltage limits.
In accordance with the above-named EU directive(s), the EU conformity
declaration will be at the disposal of the relevant authorities at the
following address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
www.hirschmann.com
The product can be used in the industrial sector.
Interference immunity: EN 61000-6-2
Emitted interference: EN 55032
Safety: EN 61010
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take
appropriate measures.
Note: The assembly guidelines provided in these instructions must be
strictly adhered to in order to observe the EMC threshold values.

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LED or laser components
LED or LASER components according to IEC 60825-1 (2014):
CLASS 1 LASER PRODUCT
CLASS 1 LED PRODUCT
FCC note:
This device complies with part 15 of the FCC rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference; (2) this device must accept any interference received,
including interference that may cause undesired operation.
Appropriate testing has established that this device fulfills the
requirements of a class A digital device in line with part 15 of the FCC
regulations.
These requirements are designed to provide sufficient protection against
interference when the device is being used in a business environment.
The device creates and uses high frequencies and can also radiate these
frequencies. If it is not installed and used in accordance with this
operating manual, it can cause radio transmission interference. The use
of this device in a residential area can also cause interference, and in this
case the user is obliged to cover the costs of removing the interference.
Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.

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About this Manual
The “Installation” user manual contains a device description, safety
instructions, a description of the display, and the other information that you
need to install the device.
Documentation mentioned in the "Installation" user manual that is not
supplied with your device in print can be found as PDF download on the
Internet at the Hirschmann product pages (www.hirschmann.com).

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Legend
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading

14 Installation DRAGON MACH4000
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1 Description
1.1 General device description
The DRAGON devices are designed for the special requirements of industrial
automation. They meet the relevant industry standards, provide very high
operational reliability, even under extreme conditions, and also long-term
reliability and flexibility.
The devices allow you to set up switched industrial Ethernet networks that
conform to the IEEE 802.3 standard.
1.1.1 Basic device
Figure 1: Basic device: DRAGON MACH4000
You can choose from between a wide range of variants. You have the option
to set up your device individually based on different criteria:
Number of ports
Transmission speed
Types of connectors
Certifications
You have numerous options of combining the device characteristics. You can
determine the possible combinations using the Configurator which is
available in the Belden E-Catalog (www.e-catalog.beldensolutions.com) on
the web page of the device.
DRAGON MACH4000

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1.1.2 Media modules
Figure 2: Media modules: cover panel, D4K-12TP-RJ45 and D4K-12SFP
You have the option to supplement your basic device with up to 4 media
modules. Every media module offers 12 additional Fast and/or Gigabit
Ethernet ports.
Seal unused slots with cover panels.
You obtain the media modules as accessories.
See “Order numbers” on page 71.
1.1.3 Power supply unit module
Figure 3: Power supply unit (PSU) module: cover panel, D4K-PSU-300W-HV
You have the option to operate your basic device non-redundantly with
1 PSU module or redundantly with 2 PSU modules.
Seal unused slots with cover panels.
You obtain the power supply units as accessories.
See “Order numbers” on page 71.

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1.1.4 Fan module
Figure 4: Fan module: D4K-AIR
The basic device requires 1 fan module to dissipate heat.
You obtain additional fan modules as accessories.
See “Order numbers” on page 71.

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1.2 Device views
MACH4000
Front view
1 Slot 1 Example: Media module D4K-12TP-RJ45
2 Slot 2 Example: Media module D4K-12SFP
3 Slot 3 Example: Media module D4K-12TP-RJ45
4 Slot 4 Example: Cover panel for media module slot
5 Mounting handle
6 Screw with loss prevention
7 Oblong hole
8 LED display elements for device status
9 Locking lever
10 4 × SFP slot for 1/2.5/10 Gbit/s connections
(Fast Ethernet not supported)
11 Main Switching Unit (MSU)
12 Out-of-band management port
13 Ground connection
Rear view
1 LED display elements for device status
2 V.24 interface
3 Connection for the signal contact
4 PSU module Slot 1 Example: Cover panel for power supply unit slot
5 Screw with loss prevention
6 Supply voltage connection
1112 10 9 8 7
6
5
41
13
2 3
4321
5
910 78 6
11
12

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1.2.1 Media modules
1.2.2 Power supply unit module
7 PSU module Slot 2 Example: Power supply
unit
D4K-PSU-300W-HV
8 LED display element PSU module status
9 Slot for the SD card
10 USB port
11 Mounting handle
12 Fan module Example: Fan module D4K-AIR
D4K-12TP-RJ45
Port Port description
1 ... 12 12 × RJ45 socket 10/100/1000 Mbit/s twisted pair port
D4K-12SFP
Port Port description
1 ... 12 12 × SFP slot 100/1000-Mbit/s F/O port
D4K-PSU-300W-HV
1 LED display element PSU module status
2 Safety catch for non-heating device cable connector (removable)
3 Screw with loss prevention
4 Built-in non-heating device plug (C14 plug according to IEC 60320-1)
41 2 3 5 6 107 8 9 11 12
41 2 3 5 6 107 8 9 11 12
3
1
4
2

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1.2.3 Fan module
D4K-AIR
1Fan1
2Fan2
3Fan3
4Fan4
5Fan5
6 Screw with loss prevention
7 Mounting handle
1
2
4
3
5
6
7

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1.3 Power supply
You have the following options to supply your device with voltage:
Figure 5: Power supply: PSU modules (rear side of device)
Non-redundantly via 1 PSU module with built-in non-heating device plug
(C14 plug according to IEC 60320-1)