Hirschmann MAR1042 User manual

Installation MACH 1040
Release 04 10/2015
Technical Support
https://hirschmann-support.belden.eu.com
User Manual
Installation
Industrial Ethernet Ruggedized Switch
MACH 1040 Family Full Gigabit
Aufkleber MAC-Adresse
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V.24USB
P
FAULT
Sb R1
R2
RM
MAR1040
Aufkleber MAC-Adresse
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V.24USB
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FAULT
Sb R1
R2
RM
MAR1040
Aufkleber MAC-Adresse
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V.24USB
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FAULT
Sb R1
R2
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MAR1142
P
Aufkleber MAC-Adresse
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V.24USB
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FAULT
Sb R1
R2
RM
MAR1140
MAR1040
MAR1042
MAR1140
MAR1142
P
MAR1140, MAR1142
P
FAULT
RM Stand by
R1 R2
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16 ETHERNET Service Port
P1
P2
R1
Relay
R2
Relay
P1
P2
R1
Relay
R2
Relay

The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2015 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use. For devices with embedded software, the end-user license agreement on the
enclosed CD/DVD applies.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Tel.: [phone]
MACH 1040 039 724-002-04-1015

Installation MACH 1040
Release 04 10/2015 3
Contents
Safety instructions 5
About this Manual 13
Legend 13
1 Description 14
1.1 General device description 14
1.2 Combination options 15
1.3 Description of the device variants 16
1.3.1 MAR1040-... with 16 Gigabit ports 17
1.3.2 MAR1042-... with 16 Gigabit ports and PoE 18
1.3.3 MAR1040-... with 16 Gigabit ports, ports on back 19
1.3.4 MAR1142-... with 16 Gigabit ports, ports on back and
PoE 20
1.3.5 Support of PoE 21
1.4 Gigabit combo port 22
1.4.1 10/100/1000 Mbit/s twisted pair port 22
1.4.2 100/1000 Mbit/s F/O port 23
1.4.3 Pin assignments 23
1.5 Display elements 24
1.5.1 Device state 25
1.5.2 Port state 27
1.6 Management interfaces 28
1.6.1 V.24 interface (external management) 28
1.6.2 USB interface 28
1.7 Signal contact 30
2 Installation 31
2.1 Checking the package contents 31
2.2 Installing an SFP transceiver (optional) 31
2.3 Connecting the power unit connections
for supply voltage and signal contact 32
2.3.1 Connecting the supply voltage 33
2.3.2 Connecting the signal contact 35
2.4 Installing and grounding the device 35
2.4.1 Mounting in a switch cabinet 35
2.4.2 Vertical mounting on the wall 37
2.4.3 Grounding the device 37

4Installation MACH 1040
Release 04 10/2015
2.5 Operating the device 38
2.6 Connecting data cables 38
2.6.1 Twisted Pair ports 38
2.6.2 Optical fiber ports 38
3 Making basic settings 39
4 Monitoring the ambient air temperature 40
5 Maintenance and service 41
6Disassembly 42
6.1 Removing the device 42
6.2 Removing an SFP transceiver (optional) 42
7 Technical data 43
A Further Support 54

Installation MACH 1040
Release 04 10/2015 5
Safety instructions
General safety instructions
You operate this device with electricity. Improper usage of the device
entails the risk of physical injury or significant property damage. The
proper and safe operation of this device depends on proper handling
during transportation, proper storage and installation, and careful
operation and maintenance procedures.
Before connecting any cable, read this document, and the safety
instructions and warnings.
Operate the device with undamaged components exclusively.
The device is free of any service components. In case of a damaged
or malfunctioning the device, turn off the supply voltage and return the
device to Hirschmann for inspection.
Intended usage
Use the product only for the application cases described in the
Hirschmann product information, including this manual.
Operate the product only according to the technical specifications.
See “Technical data” on page 43.
Connect to the product only components suitable for the requirements
of the specific application case.
Installation site requirements
Install this device solely in a switch cabinet or in an operating site with
restricted access, to which maintenance staff have exclusive access.
Mount the device horizontally in a cabinet or vertically on a flat surface.
Operating the device as a table unit is inadmissible.
See “General technical data” on page 43.
Install the device in a fire protected shell if you are mounting it
vertically.
WARNING
UNCONTROLLED MACHINE ACTIONS
To avoid uncontrolled machine actions caused by data loss, configure all
the data transmission devices individually.
Before you start any machine which is controlled via data transmission, be
sure to complete the configuration of all data transmission devices.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

6Installation MACH 1040
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If you are operating the device in a 19" switch cabinet: install
sliding/mounting rails for supporting the weight of the device.
When you are selecting the installation location, make sure you
observe the climatic threshold values specified in the technical data.
Use the device in an environment with a maximum pollution degree
that complies with the specifications in the technical data.
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
Make sure there is at least 3.94 inches (10 cm) of space in front of the
ventilation slits of the housing.
See “General technical data” on page 43.
Never insert pointed objects (narrow screwdrivers, wires, etc.) into the
device or into the connection terminals for electric conductors. Do not
touch the connection terminals.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Operating the device in the maximum surrounding air temperature and
stacking devices: When installing the device, make sure there is at
least one free rack space (approx. 5 cm) above the device, because
heat is discharged via the housing of the device.
Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.

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Grounding the device
The device is grounded via the separate grounding screw on the back of
the device.
Use a wire diameter for the ground conductor that is no smaller than
the diameter of the supply voltage connection, however of at least 1.0
mm² (AWG16).
Ground the device before connecting any other cables.
Disconnect the grounding only after disconnecting all other cables.
Shielded ground
The shielded ground wire of the twisted pairs cables is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.
Supply voltage
The supply voltage is electrically isolated from the housing.
Connect only a supply voltage that corresponds to the type plate of your
device.
Every time you connect the electrical conductors, make sure that the
following requirements are met:
The power supply conforms to overvoltage category I or II.
The power supply has an easily accessible disconnecting device
(e.g., a switch or a plug). This disconnecting device is clearly
identified. So in the case of an emergency, it is clear which
disconnecting device belongs to which power supply cable.
The electrical wires are voltage-free.
The ground screw on the back of the device is connected to the
protective conductor.
There is a fuse in the outer conductor (AC) or the positive
conductor (DC) of the voltage supply.
Regarding the properties of this fuse: See “General technical data”
on page 43.
Supply with DC voltage: the fuse is suitable for a DC voltage.
If the neutral conductor (AC) or the negative conductor (DC) is not
grounded: there is a fuse in each of the two wires.
The wire diameter of the power supply cable is at least 1 mm²
(North America: AWG16) on the supply voltage input.
The cross-section of the protective conductor is the same size as
or bigger than the cross-section of the power supply cables.

8Installation MACH 1040
Release 04 10/2015
The cables used are permitted for the temperature range of the
application case.
Relevant for North America:
The power supply lines are made up of copper wire.
Start connecting the electrical wires only if all the above safety
requirements are fulfilled.
Verify that the electrical installation meets locally or nationally
applicable safety regulations.
Use undamaged parts.
Internal fuses are triggered only in the case of a detected error in the
device. In case of damage or malfunction of the device, turn off the
supply voltage and return the device to the plant for inspection.
Only switch on the device when the housing is closed.
First connect the ground screw on the back of the device with the
protective conductor before you set up the other connections. When
removing the connections, you remove the protective conductor last.
For supply voltage connections with protective conductor connection:
First connect the protective conductor before connecting the wires for
the supply voltage.
If your device comprises a 2nd supply voltage connection of this type:
First connect the protective conductor before connecting the wires for
the supply voltages.

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Use in Hazardous Locations
Relevant for use in Hazardous Locations (Class 1, Division 2)::
This equipment is suitable for use in Class 1, Division 2, Groups A, B, C
and D or Non-Hazardous (unclassified) locations only.
When used in Class 1 Division 2 Hazardous Locations, the following
applies:
CLASS I; DIV. 2
GROUPS A; B; C; D
TEMPERATURE CODE T4
AMBIENT -30 °C ... +70 °C
List of Standards: ISA 12.12.01:2007, CSA C22.2 No. 213-
M1987
This equipment must be installed in a tool-locked enclosure when the
USB port will be used.
Warning: Do not remove or replace while circuit is live unless
the area is known to be free of ignitable concentrations or
flammable substances.
Avertissement - Risque d'explosion - Ne pas débrancher tant que le
circuit est sous tension à moins que l'emplacement soit connu pour ne
contenir aucune concentration de gaz inflammable.
Avertissement - Risque d'explosion - La substitution de tout composant
peut rendre ce matériel incompatible pour une utilisation en classe I,
division 2.

10 Installation MACH 1040
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For use in Hazardous Locations according ISA12.12.01-2007 Class I Div. 2 Groups A, B, C, D
Control Drawing MACH1040-Family
Hazardous Location
ACA21-USB
Auto
Configuration
Adapter
For maintenance
only – See
Installation
Instructions
V.24 Interface
(External
management)
Data
communication
Ethernet Ports
Power Supply 1
L: 24VDC to 48VDC
M: 100VAC to
240VAC 50/60Hz
Power Supply 2
9: Not present
L: 24VDC to 48VDC
M: 100VAC to
240VAC 50/60Hz
Signal Contacts
(On: O.K.
Open: fault)
Associated
Apparatus:
Equipment with
nonincendive
field wiring
parameters
Ordinary Location - Non-Hazardous Area
The Use in Hazardous Locations is only allowed for MACH1040-Family model No´s which are individually labelled “FOR
USE IN CLASS I, DIVISION 2 HAZARDOUS LOCATIONS”
Notes:
The nonincendive field wiring circuit concept allows interconnection of nonincendive field wiring apparatus and associated
nonincendive field wiring apparatus using any of the wiring methods permitted for unclassified locations when certain
parametric conditions are met.
Capacity: CaCi+ CCable
Inductivity: LaLi+ LCable
The maximum cable length has to be determined as follows:
(a) max. Cable Length < (La -L
i) / Cable L and (b) max. Cable Length < (Ca -C i) / Cable C
The lower value of (a) and (b) is to apply.
Cable L: inductance per unit length of used cable.
Cable C: capacitance per unit length of used cable.
Other C-parameters and L-parameters are according to ANSI / ISA 12.12.01 2007 section 7.
Where cable capacitance and inductance values are unavailable, use the following default values: 60pF/foot (200pF/m),
0.2uH/foot (0,7uH/m)
Nonincendive field wiring circuits must be wired in accordance with the National Electrical Code (NEC), NFPA 70 , article
501.
Vmax Imax Ci Li
The Relay Terminals are dependent upon the following Entity
Parameters: 30V 90mA 50pF 2µH
The MACH1040-Family is an open type which must be installed within an enclosure appropriate for
environmental protection.
WARNING - Explosion Hazard – Do not disconnect Equipment while the circuit is live or unless the area
is known to be free of ignitable concentrations.
WARNING – Explosion Hazard – Substitution of any component may impair suitability for Class I,
Division 2.
Do not open when energized.
CONTROL DRAWING for Full Gigabit Ethernet Switch
MACH1040 Family
according to ANSI / ISA-12.12.01 – 2007
Rev.: 2 Date: 2011-03-18 Document No.: 000154226DNR Page 1 of 1