Hitachi SJ700-2 Series User manual

SJ700 2 Series Inverter
Instruction Manual
• Three-phase Input 200V Class
• Three-phase Input 400V Class
After reading this manual,
keep it handy for future reference.
Hitachi Industrial Equipment Systems Co., Ltd.
Manual Number: NB206XA
October 2009
U.S. Version Models European Version Models
Cover
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SJ7002Inverter i
Safety Messages
For the best results with the SJ7002Series inverter, carefully read this manual and all of the
warning labels attached to the inverter before installing and operating it, and follow the instruc-
tions exactly. Keep this manual handy for quick reference.
Definitions and
Symbols A safety instruction (message) includes a hazard alert symbol and a signal word, WARNING or
CAUTION. Each signal word has the following meaning:
This symbol indicates HIGH VOLTAGE. It calls your attention to items or operations
that could be dangerous to you and other persons operation this equipment. Read the
message and follow the instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words:
CAUTION or WARNING, as described below.
WARNING: Indicates a potentially hazardous situation that, if not avoided, can result
in serious injury or death.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result
in minor to moderate injury, or serious damage to the product. The situation described
in the CAUTION may, if not avoided, lead to serious results. Important safety
measures are described in CAUTION (as well as WARNING), so be sure to observe
them.
STEP: A step is one of a series of action steps required to accomplish a goal. The
number of the step will be contained in the step symbol.
NOTE: Notes indicate an area or subject of special merit, emphasizing either the
product’s capabilities or common errors in operation or maintenance.
TIP: Tips give a special instruction that can save time or provide other benefits
while installing or using the product. The tip calls attention to an idea that may not
be obvious to first-time users of the product.
Hazardous High Voltage
HIGH VOLTAGE: Motor control equipment and electronic controllers are connected to haz-
ardous line voltages. When servicing drives and electronic controllers, there may be exposed
components with housings or protrusions at or above line potential. Extreme care should be
taken to protect against shock.
Stand on an insulating pad and make it a habit to use only one hand when checking compo-
nents. Always work with another person in case an emergency occurs. Disconnect power before
checking controllers or performing maintenance. Be sure equipment is properly grounded.
Wear safety glasses whenever working on electronic controllers or rotating machinery.
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ii
General Precautions - Read These First!
WARNING: This equipment should be installed, adjusted, and serviced by qualified electrical
maintenance personnel familiar with the construction and operation of the equipment and the
hazards involved. Failure to observe this precaution could result in bodily injury.
WARNING: The user is responsible for ensuring that all driven machinery, drive train mecha-
nism not supplied by Hitachi Industrial Equipment Systems Co., Ltd., and process line material
are capable of safe operation at an applied frequency of 150% of the maximum selected
frequency range to the AC motor. Failure to do so can result in destruction of equipment and
injury to personnel should a single-point failure occur.
WARNING: For equipment protection, install a ground leakage type breaker with a fast
response circuit capable of handling large currents. The ground fault protection circuit is not
designed to protect against personal injury.
HIGH VOLTAGE: HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING
POWER BEFORE WORKING ON THIS CONTROL.
WARNING: Wait at least ten (10) minutes after turning OFF the input power supply before
performing maintenance or an inspection. Otherwise, there is the danger of electric shock.
CAUTION: These instructions should be read and clearly understood before working on
SJ7002series equipment.
CAUTION: Proper grounds, disconnecting devices and other safety devices and their location
are the responsibility of the user and are not provided by Hitachi Industrial Equipment Systems
Co., Ltd.
CAUTION: Be sure to connect a motor thermal disconnect switch or overload device to the
SJ7002series controller to assure that the inverter will shut down in the event of an overload or
an overheated motor.
HIGH VOLTAGE: Dangerous voltage exists until power light is OFF. Wait at least 10 minutes
after input power is disconnected before performing maintenance.
CAUTION: This equipment has high leakage current and must be permanently (fixed) hard-
wired to earth ground via two independent cables.
WARNING: Rotating shafts and above-ground electrical potentials can be hazardous. There-
fore, it is strongly recommended that all electrical work conform to the National Electrical
Codes and local regulations. Installation, alignment and maintenance should be performed only
by qualified personnel.
Factory-recommended test procedures included in the instruction manual should be followed.
Always disconnect electrical power before working on the unit.
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SJ7002Inverter iii
CAUTION:
a) Motor must be connected to protective ground via low resistive path (< 0.1Ω)
b) Any motor used must be of a suitable rating.
c) Motors may have hazardous moving parts. In this event suitable protection must be provided.
CAUTION: Alarm connection may contain hazardous live voltage even when inverter is
disconnected. When removing the front cover for maintenance or inspection, confirm that
incoming power for alarm connection is completely disconnected.
CAUTION: Hazardous (main) terminals for any interconnection (motor, contact breaker, filter,
etc.) must be inaccessible in the final installation.
CAUTION: The end application must be in accordance with BS EN60204-1. Refer to the
section “Step-by-Step Basic Installation” on page 2–6. The diagram dimensions are to be
suitably amended for your application.
CAUTION: Connection to field wiring terminals must be reliably fixed having two indepen-
dent means of mechanical support. Using a termination with cable support (figure below), or
strain relief, cable clamp, etc.
CAUTION: A three-pole disconnection device must be fitted to the incoming main power
supply close to the inverter. Additionally, a protection device meeting IEC947-1/IEC947-3
must be fitted at this point (protection device data shown in “Determining Wire and Fuse Sizes”
on page 2–18).
NOTE: The above instructions, together with any other requirements are highlighted in this
manual, and must be followed for continued LVD (European Low Voltage Directive) compli-
ance.
Terminal (ring lug) Cable support
Cable
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iv
Index to Warnings and Cautions in This Manual
Installation—Cautions for Mounting Procedures
CAUTION: Be sure to install the unit on flame-resistant material such as a
steel plate. Otherwise, there is the danger of fire. ............... 2–6
CAUTION: Be sure not to place any flammable materials near the inverter.
Otherwise, there is the danger of fire. ............... 2–6
CAUTION: Be sure not to let the foreign matter enter vent openings in the
inverter housing, such as wire clippings, spatter from welding, metal
shavings, dust, etc. Otherwise, there is the danger of fire.
............... 2–6
CAUTION: Be sure to install the inverter in a place that can bear the weight
according to the specifications in the text (Chapter 1, Specifications Tables).
Otherwise, it may fall and cause injury to personnel.
............... 2–6
CAUTION: Be sure to install the unit on a perpendicular wall that is not
subject to vibration. Otherwise, it may fall and cause injury to personnel. ............... 2–6
CAUTION: Be sure not to install or operate an inverter that is damaged or
has missing parts. Otherwise, it may cause injury to personnel. ............... 2–6
CAUTION: Be sure to install the inverter in a well-ventilated room that
does not have direct exposure to sunlight, a tendency for high temperature,
high humidity or dew condensation, high levels of dust, corrosive gas,
explosive gas, inflammable gas, grinding-fluid mist, salt air, etc. Otherwise,
there is the danger of fire.
............... 2–6
CAUTION: Be sure to maintain the specified clearance area around the
inverter and to provide adequate ventilation. Otherwise, the inverter may
overheat and cause equipment damage or fire.
............... 2–8
Wiring—Warnings for Electrical Practices and Wire Specifications
WARNING: Use 75°C Cu wire only or equivalent. ............. 2–17
WARNING: Open Type Equipment. For models SJ700–750H to SJ700–
4000H. ............. 2–17
WARNING: A Class 2 circuit wired with Class 1 wire or equivalent. ............. 2–17
WARNING: Suitable for use on a circuit capable of delivering not more
than 100,000 rms symmetrical amperes, 240 V maximum. For models with
suffix L.
............. 2–17
WARNING: Suitable for use on a circuit capable of delivering not more
than 100,000 rms symmetrical amperes, 480 V maximum. For models with
suffix H.
............. 2–17
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SJ7002Inverter v
HIGH VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger
of electric shock and/or fire. ............. 2–17
HIGH VOLTAGE: Wiring work shall be carried out only by qualified
personnel. Otherwise, there is a danger of electric shock and/or fire. ............. 2–17
HIGH VOLTAGE: Implement wiring after checking that the power supply
is OFF. Otherwise, you may incur electric shock and/or fire. ............. 2–17
HIGH VOLTAGE: Do not connect wiring to an inverter or operate an
inverter that is not mounted according the instructions given in this manual.
Otherwise, there is a danger of electric shock and/or injury to personnel.
............. 2–17
Wiring—Cautions for Electrical Practices
CAUTION: Be sure that the input voltage matches the inverter specifica-
tions: • Three phase 200 to 240V 50/60Hz • Three phase 380 to 480V 50/
60Hz
............. 2–25
CAUTION: Be sure not to power a three-phase-only inverter with single
phase power. Otherwise, there is the possibility of damage to the inverter
and the danger of fire.
............. 2–25
CAUTION: Be sure not to connect an AC power supply to the output termi-
nals. Otherwise, there is the possibility of damage to the inverter and the
danger of injury and/or fire.
............. 2–25
Power Input Power Output
RST
T1 T2 T3
UVW
L1 L3
NOTE:
L1, L2, L3: Three-phase 200 to 240V 50/60 Hz
Three-phase 380 to 480V 50/60 Hz
L2
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vi
CAUTION: Fasten the screws with the specified fastening torque in the
table below. Check for any loosening of screws. Otherwise, there is the
danger of fire.
............. 2–20
CAUTION: Remarks for using ground fault interrupter breakers in the main
power supply: Adjustable frequency inverters with CE-filters (RFI-filter)
and shielded (screened) motor cables have a higher leakage current toward
Earth GND. Especially at the moment of switching ON this can cause an
inadvertent trip of ground fault interrupter breakers. Because of the rectifier
on the input side of the inverter there is the possibility to stall the switch-off
function through small amounts of DC current. Please observe the follow-
ing: • Use only short time-invariant and pulse current-sensitive ground fault
interrupter breakers with higher trigger current. • Other components should
be secured with separate ground fault interrupter breakers. • Ground fault
interrupter breakers in the power input wiring of an inverter are not an
absolute protection against electric shock.
............. 2–25
CAUTION: Be sure to install a fuse in each phase of the main power supply
to the inverter. Otherwise, there is the danger of fire. ............. 2–25
CAUTION: For motor leads, ground fault interrupter breakers and electro-
magnetic contactors, be sure to size these components properly (each must
have the capacity for rated current and voltage). Otherwise, there is the
danger of fire.
............. 2–25
CAUTION: Failure to remove all vent opening covers before electrical
operation may result in damage to the inverter. ............. 2–26
Powerup Test Caution Messages
CAUTION: The heat sink fins will have a high temperature. Be careful not
to touch them. Otherwise, there is the danger of getting burned. ............. 2–27
CAUTION: The operation of the inverter can be easily changed from low
speed to high speed. Be sure to check the capability and limitations of the
motor and machine before operating the inverter. Otherwise, there is the
danger of injury.
............. 2–27
CAUTION: If you operate a motor at a frequency higher than the inverter
standard default setting (50Hz/60Hz), be sure to check the motor and
machine specifications with the respective manufacturer. Only operate the
motor at elevated frequencies after getting their approval. Otherwise, there
is the danger of equipment damage and/or injury to personnel.
............. 2–28
CAUTION: Check the following before and during the powerup test. Other-
wise, there is the danger of equipment damage. • Is the shorting bar between
the [P] and [PD] terminals installed? DO NOT power or operate the inverter
if the jumper is removed. • Is the direction of the motor rotation correct? •
Did the inverter trip during acceleration or deceleration? • Were the rpm and
frequency meter readings as expected? • Were there any abnormal motor
vibrations or noise?
............. 2–28
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SJ7002Inverter vii
Warnings for Operations and Monitoring
WARNING: Be sure to turn ON the input power supply only after closing
the front case. While the inverter is energized, be sure not to open the front
case. Otherwise, there is the danger of electric shock.
............... 4–3
WARNING: Be sure not to operate electrical equipment with wet hands.
Otherwise, there is the danger of electric shock. ............... 4–3
WARNING: While the inverter is energized, be sure not to touch the
inverter terminals even when the motor is stopped. Otherwise, there is the
danger of electric shock.
............... 4–3
WARNING: If the Retry Mode is selected, the motor may suddenly restart
after a trip stop. Be sure to stop the inverter before approaching the machine
(be sure to design the machine so that safety for personnel is secure even if
it restarts.) Otherwise, it may cause injury to personnel.
............... 4–3
WARNING: If the power supply is cut OFF for a short period of time, the
inverter may restart operation after the power supply recovers if the Run
command is active. If a restart may pose danger to personnel, so be sure to
use a lock-out circuit so that it will not restart after power recovery. Other-
wise, it may cause injury to personnel.
............... 4–3
WARNING: The Stop Key is effective only when the Stop function is
enabled. Be sure to enable the Stop Key separately from the emergency
stop. Otherwise, it may cause injury to personnel.
............... 4–3
WARNING: During a trip event, if the alarm reset is applied and the Run
command is present, the inverter will automatically restart. Be sure to apply
the alarm reset only after verifying the Run command is OFF. Otherwise, it
may cause injury to personnel.
............... 4–3
WARNING: Be sure not to touch the inside of the energized inverter or to
put any conductive object into it. Otherwise, there is a danger of electric
shock and/or fire.
............... 4–3
WARNING: If power is turned ON when the Run command is already
active, the motor will automatically start and injury may result. Before
turning ON the power, confirm that the RUN command is not present.
............... 4–3
WARNING: When the Stop key function is disabled, pressing the Stop key
does not stop the inverter, nor will it reset a trip alarm. ............... 4–3
WARNING: Be sure to provide a separate, hard-wired emergency stop
switch when the application warrants it. ............... 4–3
WARNING: If the power is turned ON and the Run command is already
active, the motor starts rotation and is dangerous! Before turning power ON,
confirm that the external Run command is not active.
............. 4–15
WARNING: After the Reset command is given and the alarm reset occurs,
the motor will restart suddenly if the Run command is already active. Be
sure to set the alarm reset after verifying that the Run command is OFF to
prevent injury to personnel.
............. 4–24
WARNING: You may need to disconnect the load from the motor before
performing auto-tuning. The inverter runs the motor forward and backward
for several seconds without regard to load movement limits.
............. 4–71
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viii
Cautions for Operations and Monitoring
CAUTION: The heat sink fins will have a high temperature. Be careful not
to touch them. Otherwise, there is the danger of getting burned. ............... 4–2
CAUTION: The operation of the inverter can be easily changed from low
speed to high speed. Be sure check the capability and limitations of the
motor and machine before operating the inverter. Otherwise, it may cause
injury to personnel.
............... 4–2
CAUTION: If you operate a motor at a frequency higher than the inverter
standard default setting (50Hz/60Hz), be sure to check the motor and
machine specifications with the respective manufacturer. Only operate the
motor at elevated frequencies after getting their approval. Otherwise, there
is the danger of equipment damage.
............... 4–2
CAUTION: It is possible to damage the inverter or other devices if your
application exceeds the maximum current or voltage characteristics of a
connection point.
............... 4–7
CAUTION: Be careful not to turn PID Clear ON and reset the integrator
sum when the inverter is in Run Mode (output to motor is ON). Otherwise,
this could cause the motor to decelerate rapidly, resulting in a trip.
............. 4–26
CAUTION: When the motor runs at lower speeds, the cooling effect of the
motor’s internal fan decreases. ............. 4–52
CAUTION: If the inverter capacity is more than twice the capacity of the
motor in use, the inverter may not achieve its full performance specifica-
tions.
............. 4–74
Warnings and Cautions for Troubleshooting and Maintenance
WARNING: Wait at least ten (10) minutes after turning OFF the input
power supply before performing maintenance or an inspection. Otherwise,
there is the danger of electric shock.
............... 6–2
WARNING: Make sure that only qualified personnel will perform mainte-
nance, inspection, and part replacement. Before starting to work, remove
any metallic objects from your person (wristwatch, bracelet, etc.). Be sure
to use tools with insulated handles. Otherwise, there is a danger of electric
shock and/or injury to personnel.
............... 6–2
WARNING: Never remove connectors by pulling on its wire leads (wires
for cooling fan and logic P.C. board). Otherwise, there is danger of fire due
to wire breakage and/or injury to personnel.
............... 6–2
CAUTION: Do not connect the megger to any control circuit terminals such
as intelligent I/O, analog terminals, etc. Doing so could cause damage to the
inverter.
............. 6–19
CAUTION: Never test the withstand voltage (HIPOT) on the inverter. The
inverter has a surge protector between the main circuit terminals above and
the chassis ground.
............. 6–19
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SJ7002Inverter ix
General Warnings and Cautions
WARNING: Never modify the unit. Otherwise, there is a danger of electric shock and/or
injury.
CAUTION: Withstand voltage tests and insulation resistance tests (HIPOT) are executed
before the units are shipped, so there is no need to conduct these tests before operation.
CAUTION: Do not attach or remove wiring or connectors when power is applied. Also, do not
check signals during operation.
CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the
primary or secondary sides of the inverter.
When there has been a sudden power failure while a Run command is active, then the unit may
restart operation automatically after the power failure has ended. If there is a possibility that
such an occurrence may harm humans, then install an electromagnetic contactor on the power
supply side, so that the circuit does not allow automatic restarting after the power supply recov-
ers. If an optional remote operator is used and the retry function has been selected, this will also
allow automatic restarting when a Run command is active. So, please be careful.
WARNING: The screws that retain the capacitor bank assembly are part of
the electrical circuit of the high-voltage internal DC bus. Be sure that all
power has been disconnected from the inverter, and that you have waited at
least 10 minutes before accessing the terminals or screws. Be sure the
charge lamp is extinguished. Otherwise, there is the danger of electrocution
to personnel.
............. 6–21
CAUTION: Do not operate the inverter unless you have replaced the two
screws that connect the capacitor bank assembly to the internal DC bus.
Otherwise, damage to the inverter may occur.
............. 6–21
HIGH VOLTAGE: Be careful not to touch wiring or connector terminals
when working with the inverters and taking measurements. Be sure to place
the measurement circuitry above in an insulated housing before using them.
............. 6–26
Power
Input Inverter
R, S, T
Ground fault
interrupter
U, V, W Motor
FW
MCCB GFI
L1, L2, L3
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x
CAUTION: Do not insert leading power factor capacitors or surge absorbers between the
output terminals of the inverter and motor.
CAUTION: Be sure to connect the grounding terminal to earth ground.
CAUTION: When inspecting the unit, be sure to wait 10 minutes after tuning OFF the power
supply before opening the cover.
CAUTION: SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTER
The inverter uses many semiconductor switching elements such as transistors and IGBTs.
Thus, a radio receiver or measuring instrument located near the inverter is susceptible to noise
interference.
To protect the instruments from erroneous operation due to noise interference, they should be
used well away from the inverter. It is also effective to shield the whole inverter structure.
The addition of an EMI filter on the input side of the inverter also reduces the effect of noise
from the commercial power line on external devices.
Note that the external dispersion of noise from the power line can be minimized by connecting
an EMI filter on the primary side of inverter.
Power
Input Inverter
R, S, T
Ground fault
interrupter
U, V, W Motor
GND lug
Surge absorber
Leading power
factor capacitor
GFI
L1, L2, L3
Power
source
R1
EMI filter
S1
T1
R2
S2
T2
R
S
T
U
V
W
Motor
Inverter
Inverter
Remote
operator
EMI filter
noise
Motor
Conduit or shielded cable—
to be grounded
Grounded frame
Completely ground the enclosed
panel, metal screen, etc. with as
short a wire as possible.
L1
L2
L3
T1
T2
T3
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SJ7002Inverter xi
CAUTION: MOTOR TERMINAL VOLTAGE SURGE SUPPRESSION FILTER
(For 400 V CLASS Inverters)
In a system using an inverter with the voltage control PWM system, a voltage surge caused by
the cable constants such as the cable length (especially when the distance between the motor
and inverter is 10 m or more) and cabling method may occur at the motor terminals. A
dedicated filter of the 400 V class for suppressing this voltage surge is available. Be sure to
install a filter in this situation. (See “LCR filter” on page 5–2, part type HRL–xxxC.)
CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEMS ON INVERTERS
In the cases below involving a general-purpose inverter, a large peak current can flow on the
power supply side, sometimes destroying the converter module:
1. The unbalance factor of the power supply is 3% or higher.
2. The power supply capacity is at least 10 times greater than the inverter capacity (or the
power supply capacity is 500 kVA or more).
3. Abrupt power supply changes are expected, due to conditions such as:
a. Several inverters are interconnected with a short bus.
b. A thyristor converter and an inverter are interconnected with a short bus.
c. An installed phase advance capacitor opens and closes.
Where these conditions exist or when the connected equipment must be highly reliable, you
MUST install an input-side AC reactor of 3% (at a voltage drop at rated current) with respect to
the supply voltage on the power supply side. Also, where the effects of an indirect lightning
strike are possible, install a lightning conductor.
CAUTION: EFFECTS OF SHARING POWER SOURCE BETWEEN INVERTER AND
OTHER MOTORS
An electric cooling fan for the motor shall be powered from another system. A motor directly
connected to the power source shall also be power from another system. If they are powered
from the same system as the inverter, an insufficient voltage protection error (E09)or an instan-
taneous power failure protection error (E16) may occur when the inverter is turned OFF.
CAUTION: Do not install inverters in a corner-grounded Delta distribution system. The result-
ing line imbalance will cause premature line fuse failure and failure of the inverter input bridge
rectifier. Install in a balanced Delta or Wye distribution system only.
CAUTION: When the EEPROM error E8 occurs, be sure to confirm the setting values again.
CAUTION: When using normally closed active state settings (C011 to C019) for externally
commanded Forward or Reverse terminals [FW] or [RV], the inverter may start automatically
when the external system is powered OFF or disconnected from the inverter! So, do not use
normally closed active state settings for Forward or Reverse terminals [FW] or [RV] unless
your system design protects against unintended motor operation.
CAUTION: Do not discard the inverter with household waste. Contact an
industrial waste management company in your area who can treat industrial
waste without polluting the environment.
General Caution
CAUTION: In all the illustrations in this manual, covers and safety devices are occasionally
removed to describe the details. While operating the product, make sure that the covers and
safety devices are placed as they were specified originally and operate it according to the
instruction manual.
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xii
UL®Cautions, Warnings, and Instructions
Wiring Warnings
for Electrical
Practices and
Wire Sizes
The Cautions, Warnings, and instructions in this section summarize the procedures necessary to
ensure an inverter installation complies with Underwriters Laboratories®guidelines.
The SJ7002series inverter family is an open-type and/or Enclosed Type 1 (when employing
accessory Type 1 Chassis Kit) AC inverter with 3-phase input and 3-phase output. The inverter
are intended for use in an enclosure. The inverter supplies adjustable voltage and adjustable
frequency to an AC motor. The inverter can automatically maintain a constant volts/Hz ratio to
enhance the motor capability throughout its entire speed range.
WARNING: Use 65/75°C Cu wire only or equivalent. For SJ700 series except SJ700-300Lxx
and SJ700-370Lxx.
WARNING: Use 75°C Cu wire only or equivalent. For SJ700-300Lxx and SJ700-370Lxx.
WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms
symmetrical amperes with 240 V maximum. For models with suffix L (200V class).
WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms
symmetrical amperes with 480 V maximum. For models with suffix H (400V class).
WARNING: The inverter must be installed in an environment that is rated for at least Pollution
Degree 2 or equivalent.
WARNING: The ambient temperature must not exceed 50°C.
WARNING: The capacitor discharge time is 10 minutes or more. (Caution: Care must be taken
to avoid the risk of electric shock.)
WARNING: Each model of the inverter has a solid-state overload protection circuit or an
equivalent feature for the motor.
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SJ7002Inverter xiii
Terminal Tighten-
ing Torque and
Wire Size
The wire size range and tightening torque for field wiring terminals are presented in the table
below.
Input
Voltage
Motor
Output 200V
Inverter Model Wire Size Range (AWG) Torque
HP kW ft-lbs (N-m)
200V
0.5 0.4 SJ700–004LFU2 14 (stranded only) 1.3 1.8
1 0.75 SJ700–007LFU2 14 (stranded only) 1.3 1.8
2 1.5 SJ700–015LFU2 14 (stranded only) 1.3 1.8
3 2.2 SJ700–022LFU2 14 (stranded only) 1.3 1.8
5 3.7 SJ700–037LFU2 10 (stranded only) 1.3 1.8
7.5 5.5 SJ700-055LFU2 8 3.0 4.0
10 7.5 SJ700-075LFU2 6 3.0 4.0
15 11 SJ700-110LFU2 6–4 3.0 4.0
20 15 SJ700-150LFU2 2 3.6 4.9
25 18.5 SJ700-185LFU2 1 3.6 4.9
30 22 SJ700-220LFU2 1 or 1/0 6.5 8.8
40 30 SJ700-300LFU2 2/0 or 1/0 || 1/0 6.5 8.8
50 37 SJ700-370LFU2 4/0 (prepared wire only) or
1/0 || 1/0 14.8 20.0
60 45 SJ700-450LFU2 4/0 (prepared wire only) or
1/0 || 1/0 14.8 20.0
75 55 SJ700-550LFU2 350 kcmil (prepared wire
only) or 2/0 || 2/0 (prepared
wire only
14.5 19.6
Input
Voltage
Motor
Output 400V
Inverter Model Power Terminals Wire Size Range (AWG) Torque
HP kW ft-lbs (N-m)
400V
0.5 0.75 SJ700–007HFU2/E (All) 14 (stranded only) 1.3 1.8
1 1.5 SJ700–015HFU2/E (All) 14 (stranded only) 1.3 1.8
2 2.2 SJ700–022HFU2/E (All) 14 (stranded only) 1.3 1.8
3 4.0 SJ700–040HFU2/E (All) 14 (stranded only) 1.3 1.8
7.5 5.5 SJ700-055HFU2/E (All) 12 3.0 4.0
10 7.5 SJ700-075HFU2/E (All) 10 3.0 4.0
15 11 SJ700-110HFU2/E (All) 8 3.0 4.0
20 15 SJ700-150HFU2/E (All) 6 3.6 4.9
25 18.5 SJ700-185HFU2/E (All) 6 3.6 4.9
30 22 SJ700-220HFU2/E (All) 6 or 4 6.5 8.8
40 30 SJ700-300HFU2/E (All) 3 6.5 8.8
50 37 SJ700-370HFU2/E (All) 1 14.8 20.0
60 45 SJ700-450HFU2/E (All) 1 14.8 20.0
75 55 SJ700-550HFU2/E (All) 2/0 14.5 19.6
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xiv
400V
100 75 SJ700–750HFU2/E (All) 1/0 || 1/0 14.8 20.0
125 90 SJ700–900HFU2/E (All) 1/0 || 1/0 14.8 20.0
150 110 SJ700–1100HFU2/E (All) 3/0 || 3/0 25.8 35.0
150 132 SJ700–1320HFE2,
SJ700–1500HFU2 (All) 3/0 || 3/0 25.8 35.0
250 185 SJ700–1850HFU2/E [R, S, T, U, V, W] 250 kcmil x 2 55.3 75.0
[P, PD, N] 300 kcmil x 2 6.0 8.1
[P, N] Braking unit 1 55.3 75.0
Earth GND 250 kcmil 28.9 39.2
400 315 SJ700–3150HFU2/E [R, S, T, U, V, W] 400 kcmil x 2 32.5 44.0
[P, PD, N] 500 kcmil x 2 14.8 20
[P, N] Braking unit 250 kcmil 32.5 44.0
Earth GND 400 kcmil 28.9 39.2
500 400 SJ700–4000HFU2/E [R, S, T, U, V, W] 600 kcmil x 2 38.4 52.0
[P, PD, N] 800 kcmil x 2 14.8 20
[P, N] Braking unit 250 kcmil x 2 38.4 52.0
Earth GND 600 kcmil 28.9 39.2
Input
Voltage
Motor
Output 400V
Inverter Model Power Terminals Wire Size Range (AWG) Torque
HP kW ft-lbs (N-m)
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SJ7002Inverter xv
Fuse and Circuit
Breaker Sizes The inverter’s input power wiring must include UL Listed, dual-element, 600V fuses, or UL
Listed, inverse-time, 600V circuit breakers.
Input
Voltage
Motor
Output 200V
Inverter Model
AmpereRating
for Fuse or
Breaker
Input
Voltage
Motor
Output 400V
Inverter Model
AmpereRating
for Fuse or
Breaker
HP kW HP kW
200V
0.5 0.4 SJ700–004LFU2 5A
400V
—— — —
1 0.75 SJ700–007LFU2 10A 1 0.75 SJ700–007HFU2/E 5A
2 1.5 SJ700–015LFU2 15A 2 1.5 SJ700–015HFU2/E 10A
3 2.2 SJ700–022LFU2 20A 3 2.2 SJ700–022HFU2/E 10A
5 3.7 SJ700–037LFU2 30A 5 3.7 SJ700–037HFU2/E 15A
7.5 5.5 SJ700-055LFU2 30A 7.5 5.5 SJ700-055HFU2/E 15A
10 7.5 SJ700-075LFU2 40A 10 7.5 SJ700-075HFU2/E 20A
15 11 SJ700-110LFU2 60A 15 11 SJ700-110HFU2/E 30A
20 15 SJ700-150LFU2 80A 20 15 SJ700-150HFU2/E 40A
25 18.5 SJ700-185LFU2 100A 25 18.5 SJ700-185HFU2/E 50A
30 22 SJ700-220LFU2 125A 30 22 SJ700-220HFU2/E 60A
40 30 SJ700-300LFU2 150A 40 30 SJ700-300HFU2/E 70A
50 37 SJ700-370LFU2 175A 50 37 SJ700-370HFU2/E 90A
60 45 SJ700-450LFU2 225A 60 45 SJ700-450HFU2/E 125A
75 55 SJ700-550LFU2 250A 75 55 SJ700-550HFU2/E 125A
100 75 SJ700-750HFU2/E 225A
125 90 SJ700-900HFU2/E 225A
150 110 SJ700-1100HFU2/E 300A
200 150 SJ700-1320HFE2
SJ700-1500HFU2 300A
250 185 SJ700-1850HFU2/E 400A
400 315 SJ700-3150HFU2/E 700A
55 400 SJ700-4000HFU2/E 1000A
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xvi
Wire Connectors
WARNING: Field wiring connections must
be made by a UL Listed and CSA Certified
ring lug terminal connector sized for the
wire gauge being used. The connector must
be fixed using the crimping tool specified by
the connector manufacturer.
Motor Overload
Protection Hitachi SJ7002inverters provide solid state motor overload protection, which depends on the
proper setting of the following parameters:
• B012 “electronic overload protection”
• B212 “electronic overload protection, 2nd motor”
• B312 “electronic overload protection, 3rd motor”
Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is
0.2 * rated current to 1.2 * rated current.
WARNING: Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the NEC and any
additional local codes.
WARNING: When two or more motors are connected to the inverter, they cannot be protected
by the electronic overload protection. Install an external thermal relay on each motor.
Terminal (ring lug) Cable support
Cable
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xvii
SJ7002Inverter
Safety Messages
Hazardous High Voltage i
General Precautions - Read These First! ii
Index to Warnings and Cautions in This Manual iv
General Warnings and Cautions ix
UL®Cautions, Warnings, and Instructions xii
Table of Contents
Revisions xix
Contact Information xx
Chapter 1: Getting Started
Introduction 1–2
Inverter Specifications 1–6
Introduction to Variable-Frequency Drives 1–14
Frequently Asked Questions 1–18
Chapter 2: Inverter Mounting and Installation
Orientation to Inverter Features 2–2
Basic System Description 2–5
Step-by-Step Basic Installation 2–6
Powerup Test 2–27
Using the Front Panel Keypad 2–29
Emergency Stop Function 2–37
Chapter 3: Configuring Drive Parameters
Choosing a Programming Device 3–2
Using Keypad Devices 3–3
“D” Group: Monitoring Functions 3–6
“F” Group: Main Profile Parameters 3–9
“A” Group: Standard Functions 3–10
“B” Group: Fine-Tuning Functions 3–30
“C” Group: Intelligent Terminal Functions 3–50
“H” Group: Motor Constants Functions 3–66
“P” Group: Expansion Card Functions 3–69
“U” Group: User-selectable Menu Functions 3–74
Programming Error Codes 3–75
Chapter 4: Operations and Monitoring
Introduction 4–2
Optional Controlled Decel and Alarm at Power Loss 4–4
Connecting to PLCs and Other Devices 4–7
Using Intelligent Input Terminals 4–13
Using Intelligent Output Terminals 4–43
Analog Input Operation 4–63
Analog Output Operation 4–66
Setting Motor Constants for Vector Control 4–69
PID Loop Operation 4–75
Configuring the Inverter for Multiple Motors 4–76
Table of Contents
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xviii
Chapter 5: Inverter System Accessories
Introduction 5–2
Component Descriptions 5–3
Dynamic Braking 5–6
Chapter 6: Troubleshooting and Maintenance
Troubleshooting 6–2
Monitoring Trip Events, History, & Conditions 6–5
Restoring Factory Default Settings 6–16
Maintenance and Inspection 6–17
Warranty 6–29
Appendix A: Glossary and Bibliography
Glossary A–2
Bibliography A–6
Appendix B: Serial Communications
Introduction B–2
ASCII Mode Communications B–5
Communications Reference Information B–18
ModBus Mode Communications B–21
ModBus Data Listing B–33
Appendix C: Drive Parameter Settings Tables
Introduction C–2
Parameter Settings for Keypad Entry C–2
Appendix D: CE–EMC Installation Guidelines
CE–EMC Installation Guidelines D–2
Precautions for EMC, Models SJ700-004 to -1500 D–4
Precautions for EMC, Models SJ700-1850 to -4000 D–5
Index
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SJ7002Inverter xix
Revisions
Revision History Table
No. Revision Comments Date of Issue Operation
Manual No.
Initial release of manual NB206X August 2008 NB206X
A Add new inverter models from -004xxx to 037xxx, and models
-750Hxx to -4000Hxx
Numerous additions and corrections throughout manual
October 2009 NB206XA
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