Hitachi WJ200 Series Software User manual

WJ200 Series Inverter
Instruction Manual
•Single-phase Input 200V class
•Three-phase Input 200V class
•Three-phase Input 400V class
Hitachi Industrial Equipment Systems Co., Ltd.
Manual Number: NT325X
May 2010 After read this manual,
Keep it handy for future reference.

i
Safety Messages
For the best results with the WJ200 Series inverter, carefully read this manual and all
of the warning labels attached to the inverter before installing and operating it, and
follow the instructions exactly. Keep this manual handy for quick reference.
Definitions and Symbols
A safety instruction (message) includes a “Safety Alert Symbol” and a signal word or
phrase such as WARNING or CAUTION. Each signal word has the following meaning:
HIGH VOLTAGE: This symbol indicates high voltage. It calls your attention to items or
operations that could be dangerous to you and other persons operating this equipment.
Read the message and follow the instructions carefully.
WARNING: indicates a potentially hazardous situation that, if not avoided, can result in
serious injury or death.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result in
minor to moderate injury or serious damage to the product. The situation described in
the CAUTION may, if not avoided, lead to serious results. Important safety measures
are described in CAUTION (as well as WARNING), so be sure to observe them.
Step 1: Indicates a step in a series of action steps required to accomplish a goal. The
number of the step will be contained in the step symbol.
NOTE: Notes indicates an area or subject of special merit, emphasizing either the
product’s capability or common errors in operation or maintenance.
TIP: Tips give a special instruction that can save time or provide other benefits while
installing or using the product. The tip calls attention to an idea that may not be
obvious to first-time users of the product.
Hazardous High Voltage i
HIGH VOLTAGE: Motor control equipment and electronic controllers are connected to
hazardous line voltages. When servicing drives and electronic controllers, there may be
exposed components with housing or protrusions at or above line potential. Extreme
care should be taken to protect against shock.
Stand on an insulating pad and make it a habit to use only one hand when checking
components. Always work with another person in case an emergency occurs. Disconnect
power before checking controllers or performing maintenance. Be sure equipment is
properly grounded. Wear safety glasses whenever working on electronic controllers or
rotating machinery.
Caution when using Safe Stop Function
When using Safe Stop function, make sure to check whether the safe stop function
properly works when installation (before starting operation). Please carefully refer to
page Appendix E

ii
General Precautions – Read These First!
WARNING: This equipment should be installed, adjusted, and serviced by qualified
electrical maintenance personnel familiar with the construction and operation of the
equipment and the hazards involved. Failure to observe this precaution could result in
bodily injury.
WARNING: The user is responsible for ensuring that all driven machinery, drive train
mechanism not supplied by Hitachi Industrial Equipment Systems Co., Ltd., and
process line material are capable of safe operation at an applied frequency of 150% of
the maximum selected frequency range to the AC motor. Failure to do so can result in
destruction of equipment and injury to personnel should a single-point failure occur.
WARNING: For equipment protection, install a ground leakage type breaker with a fast
response circuit capable of handling large currents. The ground fault protection circuit
is not designed to protect against personal injury.
WARNING: HAZARDOUS OF ELECTRICAL SHOCK. DISCONNECT INCOMING
POWER BEFORE WORKING ON THIS CONTROL.
WARNING: Wait at least five (5) minutes after turning OFF the input power supply
before performing maintenance or an inspection. Otherwise, there is the danger of
electric shock.
CAUTION: These instructions should be read and clearly understood before working on
WJ200 series equipment.
CAUTION: Proper grounds, disconnecting devices and other safety devices and their
location are the responsibility of the user and are not provided by Hitachi Industrial
Equipment Systems Co., Ltd.
CAUTION: Be sure to connect a motor thermal disconnect switch or overload device to
the WJ200 series controller to assure that the inverter will shut down in the event of an
overload or an overheated motor.
HIGH VOLTAGE: Dangerous voltage exists until power light is OFF. Wait at least five
(5) minutes after input power is disconnected before performing maintenance.
WARNING: This equipment has high leakage current and must be permanently (fixed)
hard-wire to earth ground via two independent cables.

iii
WARNING: Rotating shafts and above-ground electrical potentials can be hazardous.
Therefore, it is strongly recommended that all electrical work conform to the National
Electrical Codes and local regulations. Installation, alignment and maintenance should
be performed only by qualified personnel.
CAUTION:
a) Class I motor must be connected to earth ground via low resistive path (<0.1)
b) Any motor used must be of a suitable rating.
c) Motors may have hazardous moving path. In this event suitable protection must be
provided.
CAUTION: Alarm connection may contain hazardous live voltage even when inverter is
disconnected. When removing the front cover for maintenance or inspection, confirm
that incoming power for alarm connection is completely disconnected.
CAUTION: Hazardous (main) terminals for any interconnection (motor, contact breaker,
filter, etc.) must be inaccessible in the final installation.
CAUTION: This equipment should be installed in IP54 or equivalent (see EN60529)
enclosure. The end application must be in accordance with BS EN60204-1. Refer to the
section “Choosing a Mounting Location” on page 2-7. The diagram dimensions are to be
suitably amended for your application.
CAUTION: Connection to field wiring terminals must be reliably fixed having two
independent means of mechanical support. Use a termination with cable support (figure
below), or strain relief, cable clamp, etc.
CAUTION: A double-pole disconnection device must be fitted to the incoming main
power supply close to the inverter. Additionally, a protection device meet IEC947-1/
IEC947-3 must be fitted at this point (protection device data shown in “Determining
Wire and Fuse Sizes” on page 2-16).
NOTE: The above instructions, together with any other requirements highlighted in
this manual, must be followed for continue LVD (European Low Voltage Directive)
compliance.

iv
Index to Warnings and Cautions in This Manual iv
Cautions and Warnings for Orientation and Mounting Procedures
HIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power before
working on this control. Wait five (5) minutes before removing the front cover.
…2-3
HIGH VOLTAGE:Hazard of electrical shock. Never touch the naked PCB
(printed circuit board) portions while the unit is powered up. Even for switch
portion, the inverter must be powered OFF before you change.
…2-4
…2-8
WARNING: In the cases below involving a general-purpose inverter, a large peak
current can flow on the power supply side, sometimes destroying the converter module:
1. The unbalance factor of the power supply is 3% or higher.
…2-9
2. The power supply capacity is at least 10 times greater than the inverter capacity (or
the power supply capacity is 500kVA or more).
3. Abrupt power supply changes are expected, due to the conditions such as:
a. Several inverters are interconnected with a short bus.
b. A thyristor converter and an inverter are interconnected with a short bus.
c. An installed phase advance capacitor opens and closes.
CAUTION: Be sure to install the unit on flame-resistant material such as a steel plate.
Otherwise, there is the danger of fire.
CAUTION: Be sure not to place any flammable materials near the inverter. Otherwise,
there is the danger of fire. …2-9
CAUTION: Be sure not to let the foreign matter enter vent openings in the inverter
housing, such as wire clippings, spatter from welding, metal shavings, dust, etc.
Otherwise, there is the danger of fire.
…2-9
CAUTION: Be sure to install the inverter in a place that can bear the weight according
to the specifications in the text (Chapter 1, Specifications Tables). Otherwise, it may fall
and cause injury to personnel.
…2-9
CAUTION: Be sure to install the unit on a perpendicular wall that is not subject to
vibration. Otherwise, it may fall and cause injury to personnel. …2-9
CAUTION: Be sure not to install or operate an inverter that is damaged or has missing
parts. Otherwise, it may cause injury to personnel. …2-9
CAUTION: Be sure to install the inverter in a well-ventilated room that does not have
direct exposure to sunlight, a tendency for high temperature, high humidity or dew
condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas,
grinding-fluid mist, salt damage, etc. Otherwise, there is the danger of fire.
…2-9
CAUTION: Be sure to maintain the specified clearance area around the inverter and to
provide adequate ventilation. Otherwise, the inverter may overheat and cause
equipment damage or fire.
…2-10

v
Wiring – Warnings for Electrical Practice and Wire Specifications
WARNING: “USE 60/75C Cu wire only” or equivalent. For models WJ200-001L, -002L,
-004L, -007L, -015S, -022S, -004H, -007H, -015H, -022H and -030H.
WARNING: “USE 75C Cu wire only” or equivalent. For models WJ200-001S, -002S,
-004S, -007S, -015L, -022L, -037L, -055L, -075L, -110L, -150L, -037H, -040H, -055H,
-075H, -110H and -150H.
WARNING: “Open Type Equipment.”
WARNING: “Suitable for use on a circuit capable of delivering not more than 100k rms
symmetrical amperes, 240V maximum when protected by Class CC, G, J or R fuses or
circuit breaker having an interrupting rating not les than 100,000 rms symmetrical
amperes, 240 volts maximum”. For models with suffix S, N or L.
WARNING: “Suitable for use on a circuit capable of delivering not more than 100k rms
symmetrical amperes, 480V maximum when protected by Class CC, G, J or R fuses or
circuit breaker having an interrupting rating not les than 100,000 rms symmetrical
amperes, 480 volts maximum.” For models with suffix H.
HIGH VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger of electric
shock and/or fire.
HIGH VOLTAGE: Wiring work shall be carried out only by qualified personnel.
Otherwise, there is a danger of electric shock and/or fire.
HIGH VOLTAGE: Implement wiring after checking that the power supply is OFF.
Otherwise, you may incur electric shock and/or fire.
HIGH VOLTAGE: Do not connect wiring to an inverter operate an inverter that is not
mounted according to the instructions given in this manual.
Otherwise, there is a danger of electric shock and/or injury to personnel.
WARNING: Make sure the input power to the inverter is OFF. If the drive has been
powered, leave it OFF for five minutes before continuing.
CAUTION: Power terminal assignment is different compared to old models such as
L100, L200 series, etc,. Pay attention when wiring the power cable.
…2-18
…2-18
…2-18
…2-18
…2-18
…2-18
…2-18
…2-23
…2-11
~21

vi
Wiring – Cautions for Electrical Practice
CAUTION: Fasten the screws with the specified fastening torque in the table
below. Check for any loosening of screws. Otherwise, there is the danger of fire.
… 2-18
CAUTION: Be sure that the input voltage matches the inverter specifications;
Single phase 200V to 240V 50/60Hz (up to 2.2kW) for SFEF model
Single/Three phase 200V to 240V 50/60Hz (up to 2.2kW) for NFU model
Three phase 200V to 240V 50/60Hz (7.5kW) for LFU model
Three phase 380V to 480V 50/60Hz (up to 7.5kW) for HFx model
… 2-20
CAUTION: Be sure not to power a three-phase-only inverter with single phase
power. Otherwise, there is the possibility of damage to the inverter and the danger
of fire.
… 2-20
CAUTION: Be sure not to connect an AC power supply to the output terminals.
Otherwise, there is the possibility of damage to the inverter and the danger of
injury and/or fire.
… 2-20
Power Input
Output to Motor
WJ200 Inverter

vii
CAUTION: Remarks for using ground fault interrupter breakers in the main
power supply: Adjustable frequency inverter with integrated CE-filters and
shielded (screened) motor cables have a higher leakage current toward earth GND.
Especially at the moment of switching ON this can cause an inadvertent trip of
ground fault interrupters. Because of the rectifier on the input side of the inverter
there is the possibility to stall the switch-off function through small amounts of DC
current.
Please observe the following:
Use only short time-invariant and pulse current-sensitive ground fault
interrupters with higher trigger current.
Other components should be secured with separate ground fault interrupters.
Ground fault interrupters in the power input wiring of an inverter are not an
absolute protection against electric shock.
… 2-20
CAUTION: Be sure to install a fuse in each phase of the main power supply to the
inverter. Otherwise, there is the danger of fire.
… 2-20
CAUTION: For motor leads, ground fault interrupter breakers and
electromagnetic contactors, be sure to size these components properly (each must
have the capacity for rated current and voltage). Otherwise, there is the danger of
fire.
… 2-20
Powerup Test Caution Messages
CAUTION: The heat sink fins will have a high temperature. Be careful not to
touch them. Otherwise, there is the danger of getting burned.
… 2-23
CAUTION: The operation of the inverter can be easily changed from low speed to
high speed. Be sure to check the capability and limitations of the motor and
machine before operating the inverter. Otherwise, there is the danger of injury.
… 2-23
CAUTION: If you operate a motor at a frequency higher than the inverter
standard default setting (50Hz/60Hz), be sure to check the motor and machine
specifications with the respective manufacturer. Only operate the motor at
elevated frequencies after getting their approval. Otherwise, there is the danger of
equipment damage and/or injury.
… 2-23
… 2-29
CAUTION: Check the following before and during the Powerup test. Otherwise,
there is the danger of equipment damage.
Is the shorting bar between the [+1] and [+] terminals installed? DO NOT power
or operate the inverter if the jumper is removed.
Is the direction of the motor rotation correct?
Did the inverter trip during acceleration or deceleration?
Were the rpm and frequency meter readings as expected?
Were there any abnormal motor vibration or noise?
… 2-23

viii
Warnings for Configuring Drive Parameters
WARNING: When parameter b012, level of electronic thermal setting, is set to
motor FLA rating (Full Load Ampere nameplate rating), the inverter provides solid
state motor overload protection at 115% of motor FLA or equivalent. If parameter
B012 exceeds the motor FLA rating, the motor may overheat and damaged.
Parameter B012, level of electronic thermal setting, is a variable parameter.
… 3-34
Cautions for Configuring Drive Parameters
CAUTION: Be careful to avoid specifying a braking time that is long enough to
cause motor overheating. If you use DC braking, we recommend using a motor
with a built-in thermistor, and wiring it to the inverter’s thermistor input (see
“Thermistor Thermal Protection” on page 4-24). Also refer to the motor
manufacturer’s specifications for duty-cycle recommendations during DC braking.
… 3-19
HIGH VOLTAGE: When set RDY function ON, there will be a voltage appear at
motor output terminals U, V and W even if the motor is in stop mode. So never
touch the inverter power terminal even the motor is not running.
… 3-47
CAUTION: Do not change Debug mode for safety reasons. Otherwise unexpected
performances may occur.
… 3-62
Warnings for Operations and Monitoring
WARNING: Be sure to turn ON the input power supply only after closing the front
case. While the inverter is energized, be sure not to open the front case. Otherwise,
there is the danger of electric shock.
… 4-3
WARNING: Be sure not to operate electrical equipment with wet hands.
Otherwise, there is the danger of electric shock.
… 4-3
WARNING: While the inverter is energized, be sure not to touch the inverter
terminals even when the motor is stopped. Otherwise, there is the danger of
electric shock.
… 4-3
WARNING: If the retry mode is selected, the motor may suddenly restart after a
trip stop. Be sure to stop the inverter before approaching the machine (be sure to
design the machine so that safety for personnel is secure even if it restarts.)
Otherwise, it may cause injury to personnel.
… 4-3
WARNING: If the power supply is cut OFF for a short period of time, the inverter
may restart operating after the power supply recovers if the Run command is
active. If a restart may pose danger to personnel, so be sure to use a lock-out
circuit so that it will not restart after power recovery. Otherwise, it may cause
injury to personnel.
… 4-3
WARNING: The Stop Key is effective only when the stop function is enabled. Be
sure to enable the Stop Key separately from the emergency stop. Otherwise, it may
cause injury to personnel.
… 4-3
WARNING: During a trip event, if the alarm reset is applied and the Run
command is present, the inverter will automatically restart. Be sure to apply the
alarm reset only after verifying the Run command is OFF. Otherwise, it may cause
injury to personnel.
… 4-3

ix
WARNING: Be sure not to touch the inside of the energized inverter or to put any
conductive object into it. Otherwise, there is a danger of electric shock and/or fire.
… 4-3
WARNING: If power is turned ON when the Run command is already active, the
motor will automatically start and injury may result. Before turning ON the power,
confirm that the RUN command is not present.
… 4-3
… 4-3
WARNING: When the Stop key function is disabled, pressing the Stop key does not
stop the inverter, nor will it reset a trip alarm.
WARNING: Be sure to provide a separate, hard-wired emergency stop switch when
the application warrants it.
… 4-3
WARNING: If the power is turned ON and the Run command is already active, the
motor starts rotation and is dangerous! Before turning power ON, confirm that the
Run command is not active.
… 4-11
WARNING: After the Reset command is given and the alarm reset occurs, the motor
will restart suddenly if the Run command is already active. Be sure to set the alarm
reset after verifying that the Run command is OFF to prevent injury to personnel.
… 4-22
Cautions for Operations and Monitoring
CAUTION: The heat sink fins will have a high temperature. Be careful not to touch
them. Otherwise, there is the danger of getting burned.
… 4-2
CAUTION: The operation of the inverter can be easily changed from low speed to
high speed. Be sure to check the capability and limitations of the motor and
machine before operating the inverter. Otherwise, it may cause injury to personnel.
… 4-2
CAUTION: If you operate a motor at a frequency higher than the inverter standard
default setting (50Hz/60Hz), be sure to check the motor and machine specifications
with the respective manufacturer. Only operate the motor at elevated frequencies
after getting their approval. Otherwise, there is the danger of equipment damage.
… 4-2
CAUTION: It is possible to damage the inverter or other devices if your application
exceeds the maximum current or voltage characteristics of a connection point.
… 4-4
CAUTION: Be sure to turn OFF power to the inverter before changing the short
circuit bar position to change SR/SK. Otherwise, damage to the inverter circuitry
may occur.
… 4-8
CAUTION: Be careful not to turn PID clear ON and reset the integrator sum when
the inverter is in Run mode (output to motor is ON). Otherwise, this could cause the
motor to decelerate rapidly, resulting in a trip.
… 4-26
HIGH VOLTAGE: When set RDY function ON, there will be a voltage appear at
motor output terminals U, V and W even if the motor is in stop mode. So never
touch the inverter power terminal even the motor is not running.
… 4-31
CAUTION: The digital outputs (relay and/or open collector) available on the drive
must not be considered as safety related signals. The outputs of the external safety
relay must be used for integration into a safety related control/command circuit
… 4-32
HIGH VOLTAGE: Dangerous voltage exists even after the Safe Stop is activated.
It does
NOT mean that the main power has been removed.
… 4-34

x
Warnings and Cautions for Troubleshooting and Maintenance
WARNING: Wait at least five (5) minutes after turning OFF the input power
supply before performing maintenance or an inspection. Otherwise, there is the
danger of electric shock.
… 6-2
WARNING: Make sure that only qualified personnel will perform maintenance,
inspection, and part replacement. Before starting to work, remove any metallic
objects from your person (wristwatch, bracelet, etc.). Be sure to use tools with
insulated handles. Otherwise, there is a danger of electric shock and/or injury to
personnel.
… 6-2
WARNING: Never remove connectors by pulling on its wire leads (wires for cooling
fan and logic P.C.board). Otherwise, there is a danger of fire due to wire breakage
and/or injury to personnel.
… 6-2
CAUTION: Do not connect the megger to any control terminals such as intelligent
I/O, analog terminals, etc. Doing so could cause damage to the inverter.
… 6-10
CAUTION: Never test the withstand voltage (HIPOT) on the inverter. The inverter
has a surge protector between the main circuit terminals above and the chassis
ground.
… 6-10
CAUTION: Do not connect the megger to any control circuit terminals such as
intelligent I/O, analog terminals, etc. Doing so could cause damage to the inverter.
… 6-10
CAUTION: Never test the withstand voltage (HIPOT) on the inverter. The inverter
has a surge protector between the main circuit terminals above and the chassis
ground.
… 6-10
HIGH VOLTAGE: Be careful not to touch wiring or connector terminals when
working with the inverters and taking measurements. Be sure to place the
measurement circuitry components above in an insulated housing before using
them.
… 6-14
General Warnings and Cautions iv
WARNING: Never modify the unit. Otherwise, there is a danger of electric shock and/or injury.
CAUTION: Withstand voltage test and insulation resistance tests (HIPOT) are executed before
the units are shipped, so there is no need to conduct these tests before operation.
CAUTION: Do not attach or remove wiring or connectors when power is applied. Also, do not
check signals during operation.
CAUTION: Be sure to connect the grounding terminal to earth ground.
CAUTION: When inspecting the unit, be sure to wait five minutes after turning OFF the power
supply before opening the cover.

xi
CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary
or secondary side of the inverter.
When there has been a sudden power failure while an operation instruction is active, then the
unit may restart operation automatically after the power failure has ended. If there is a
possibility that such an occurrence may harm humans, then install an electromagnetic contactor
(Mgo) on the power supply side, so that the circuit does not allow automatic restarting after the
power supply recovers. If the optional remote operator is used and the retry function has been
selected, this will also cause automatic restarting when a Run command is active. So, please be
careful.
CAUTION: Do not insert leading power factor capacitors or surge absorbers between the output
terminals of the inverter and motor.
When there has been a sudden power failure while an operation instruction is active, then the
unit may restart operation automatically after the power failure has ended. If there is a
possibility that such an occurrence may harm humans, then install an electromagnetic contactor
(Mgo) on the power supply side, so that the circuit does not allow automatic restarting after the
power supply recovers. If the optional remote operator is used and the retry function has been
selected, this will also cause automatic restarting when a Run command is active. So, please be
careful.
Ground fault
interrupter
CAUTION: MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER
(For the 400V CLASS)
In a system using an inverter with the voltage control PWM system, a voltage surge caused by
the cable constants such as the cable length (especially when the distance between the motor
and the inverter is 10m or more) and cabling method may occur at the motor terminals. A
dedicated filter of the 400V class for suppressing this voltage surge is available. Be sure to
install a filter in this situation.
Power
Input Inverter
U, V, W
L1, L2, L3 Motor
PCS
FW
Power
Input
Ground fault
interrupter
L1, L2, L3
Inverter
U, V, W Motor
Surge absorber
GND lug Leading power
factor capacitor

xii
CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTER
In the case below involving a general-purpose inverter, a large peak current can flow on the
power supply side, sometimes destroying the converter module:
1. The unbalance factor of the power supply is 3% or higher.
2. the power supply capacity is at least 10 times greater than the inverter capacity (or the
power supply capacity is 500kVA or more).
3. Abrupt power supply changes are expected, due to conditions such as:
a. Several inverters are interconnected with a short bus.
b. A thyristor converter and an inverter are interconnected with a short bus.
c. Aninstalledphaseadvance capacitor opens and closes.
Where these conditions exist or when the connected equipment must be highly reliable, you
MUST install an input side AC-reactor of 3% (at a voltage drop at rated current) with respect to
the supply voltage on the power supply side. Also, where the effects of an indirect lightening
strike are possible, install a lightening conductor.
CAUTION: SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTER
The inverter uses many semiconductor switching elements such as transistors and IGBTs. Thus,
a radio receiver or measuring instrument located near the inverter is susceptible to noise
interference.
To protect the instruments from erroneous operation due to noise interference, they should be
used well away from the inverter. It is also effective to shield the whole inverter structure.
The addition of an EMI filter on the input side of the inverter also reduces the effect of noise
from the commercial power line on external devices.
Note that the external dispersion of noise from the power line can be minimized by connecting
an EMI filter on the primary side of the inverter.
SFEF model has integrated filter complies to EN61800-3 category C1.
HFEF model has integrated filter complies to EN61800-3 category C2.
EMI Filter
CAUTION: When the EEPROM error E08 occurs, be sure to confirm the setting values again.
CAUTION: When using normally closed active state settings (C011 to C017) for externally
commanded Forward or Reverse terminals [FW] or [RV], the inverter may start automatically
when the external system is powered OFF or disconnected from the inverter! So do not use
normally closed active state settings for Forward or Reverse terminals [FW] or [RV] unless your
system design protects against unintended motor operation.
R1
S1
T1
R2
S2
T2
Inverter
L1
L2
L3
U
V
W
Motor
EMI Filter Inverter
Motor
Remote
Operator
Completely ground the
enclosure panel, metal
screen, etc. with as short
a wire as possible.
noise
Grounded frame
Conduit or shielded cable
-- to be grounded

xiii
CAUTION: In all the instrumentations in this manual, covers and safety devices are
occasionally removed to describe the details. While operating the product, make sure that the
covers and safety devices are placed as they were specified originally and operate it according to
the instruction manual.
CAUTION: Do not discard the inverter with household waste.
Contact an industrial waste management company in your area who can
treat industrial waste without polling the environment.
ULCautions, Warnings and Instructions xii
Warnings and Cautions for Troubleshooting and Maintenance
The warnings and instructions in this section summarizes the procedures necessary to ensure
an inverter installation complies with Underwriters Laboratoriesguidelines.
WARNING: Use 60/75C Cu wire only. (for models: WJ200-001L, -002L, -004L, -007L, -015S,
-022S, -004H, -007H, -015H, -022H and -030H)
WARNING: Use 75C Cu wire only. (for models: WJ200-001S, -002S, -004S, -007S, -015L, -022L,
-037L, -055L, -075L, -110L, -150L, -040H, -055H, -075H, -110H and -150H)
WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms
Symmetrical Amperes, 240 or 480V maximum.
WARNING: When protected by CC, G, J, or R class Fuses, or when Protected By A Circuit
Breaker Having An Interrupting Rating Not Less Than 100,000 rms Symmetrical Amperes, 240
or 480 Volts Maximum.
WARNING: Install device in pollution degree 2 environment.
WARNING: Maximum Surrounding Air Temperature 50C
WARNING: Solid state motor overload protection is provided in each model
WARNING: Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the National Electric
Code and any additional local codes

xiv
Terminal symbols and Screw size
Inverter Model Screw Size Required
Torque (N-m) Wire range
WJ200-001S
WJ200-002S
WJ200-004S
M3.5 1.0 AWG16 (1.3mm2)
WJ200-007S M4 1.4 AWG12 (3.3mm2)
WJ200-015S
WJ200-022S M4 1.4 AWG10 (5.3mm2)
WJ200-001L
WJ200-002L
WJ200-004L
WJ200-007L
M3.5 1.0 AWG16 (1.3mm2)
WJ200-015L M4 1.4 AWG14 (2.1mm2)
WJ200-022L M4 1.4 AWG12 (3.3mm2)
WJ200-037L M4 1.4 AWG10 (5.3mm2)
WJ200-055L
WJ200-075L M5 3.0 AWG6 (13mm2)
WJ200-110L M6 5.9 to 8.8 AWG4 (21mm2)
WJ200-150L M8 5.9 to 8.8 AWG2 (34mm2)
WJ200-004H
WJ200-007H
WJ200-015H
M4 1.4 AWG16 (1.3mm2)
WJ200-022H
WJ200-030H M4 1.4 AWG14 (2.1mm2)
WJ200-040H M4 1.4 AWG12 (3.3mm2)
WJ200-055H
WJ200-075H M5 3.0 AWG10 (5.3mm2)
WJ200-110H
WJ200-150H M6 5.9 to 8.8 AWG6 (13mm2)

xv
Fuse Sizes
The inverter shall be connected with a UL Listed Cartridge Nonrenewable fuse,
rated 600Vac with the current ratings as shown in the table below.
Inverter Model Type Rating
WJ200-001S
WJ200-002S
WJ200-004S
Class J
10A, AIC 200kA
WJ200-007S 15A, AIC 200kA
WJ200-015S
WJ200-022S 30A, AIC 200kA
WJ200-001L
WJ200-002L
WJ200-004L
10A, AIC 200kA
WJ200-007L
WJ200-015L 15A, AIC 200kA
WJ200-022L 20A, AIC 200kA
WJ200-037L 30A, AIC 200kA
WJ200-055L
WJ200-075L 40A, AIC 200kA
WJ200-110L
WJ200-150L 80A, AIC 200kA
WJ200-004H
WJ200-007H
WJ200-015H
WJ200-022H
10A, AIC 200kA
WJ200-030H
WJ200-040H 15A, AIC 200kA
WJ200-055H
WJ200-075H 20A, AIC 200kA
WJ200-110H
WJ200-150H 40A, AIC 200kA

xvi
Table of Contents
Safety Messages
Hazardous High Voltage...............................................................................................................i
General Precautions – Read These First! ................................................................................. ii
Index to Warnings and Cautions in This Manual ....................................................................iv
General Warnings and Cautions.................................................................................................x
UL Cautions, Warnings and Instructions .............................................................................. xiii
Circuit Breaker and Fuse Sizes ................................................................................................xv
Table of Contents
Revisions ............................................................................................................................... xviii
Contact Information ...............................................................................................................xix
Chapter 1: Getting Started
Introduction ............................................................................................................................ 1-2
WJ200 Inverter Specifications .............................................................................................. 1-4
Introduction to Variable-Frequency Drives ........................................................................ 1-18
Frequently Asked Questions ............................................................................................... 1-23
Chapter 2: Inverter Mounting and Installation
Orientation to Inverter Features .......................................................................................... 2-2
Basic System Description ...................................................................................................... 2-4
Step-by-Step Basic Installation ............................................................................................ 2-6
Powerup Test ........................................................................................................................ 2-23
Using the Front Panel Keypad ........................................................................................... 2-25
Chapter 3: Configuring Drive Parameters
Choosing a Programmable Device ........................................................................................ 3-2
Using the Keypad Devices ..................................................................................................... 3-3
“D” Group: Monitoring Functions ......................................................................................... 3-7
“F” Group: Main Profile Parameters ...................................................................................3-11
“A” Group: Standard Functions .......................................................................................... 3-12
“B” Group: Fine Tuning Functions ..................................................................................... 3-44
“C” Group: Intelligent Terminal Functions ........................................................................ 3-83
“H” Group: Motor Constants Functions ........................................................................... 3-104
“P” Group: Other Parameters ............................................................................................3-111

xvii
Chapter 4: Operations and Monitoring
Introduction ............................................................................................................................ 4-2
Connecting to PLCs and Other Devices ............................................................................... 4-4
Control Logic Signal Specifications ...................................................................................... 4-6
Intelligent Terminal Listing ................................................................................................ 4-10
Using Intelligent Input Terminals ...................................................................................... 4-12
Using Intelligent Output Terminals ................................................................................... 4-51
Analog Input Operation ....................................................................................................... 4-87
Pulse Train Input Operation ............................................................................................... 4-89
Analog Output Operation...................................................................................................... 4-90
Chapter 5: Inverter System Accessories
Introduction ............................................................................................................................ 5-2
Component Description ......................................................................................................... 5-3
Chapter 6: Troubleshooting and Maintenance
Troubleshooting ...................................................................................................................... 6-2
Monitoring Trip Events, History, & Conditions ................................................................... 6-8
Restoring Factory Default Settings .................................................................................... 6-14
Maintenance and Inspection ............................................................................................... 6-15
Warranty ............................................................................................................................... 6-22
Appendix A: Glossary and Bibliography
Glossary ..................................................................................................................................A-2
Bibliography ...........................................................................................................................A-8
Appendix B: ModBus Network Communications
Introduction ............................................................................................................................B-2
Connecting the Inverter to ModBus .....................................................................................B-3
Network Protocol Reference ..................................................................................................B-5
ModBus Data Listing ...........................................................................................................B-24
Appendix C: Drive parameter Setting Tables
Introduction ............................................................................................................................C-2
Parameter Settings for Keypad Entry ..................................................................................C-2
Appendix D: EMC installation guidance
Appendix E: Safety

xviii
Revisions
Revision History Table
No. Revision Comments Date of
Issue
Operation
Manual No.

xix
Contact Information
Hitachi Australia Ltd.
Hitachi America, Ltd. Level 3, 82 Waterloo Road
Power and Industrial Division North Ryde, N.S.W. 2113
50 Prospect Avenue Australia
Tarrytown, NY 10591 Phone: [phone]
U.S.A. Fax: [phone]
Phone: [phone]
Fax: [phone]
Hitachi Industrial Equipment Systems Co., Ltd.
Hitachi Europe GmbH AKS Building, 3, kanda Neribei-cho
Am Seestern 18 Chiyoda-ku, Tokyo, 101-0022
D-40547 Dusseldorf Japan
Germany Phone: [phone]
Phone: [phone] Fax: [phone]
Fax: [phone]
Hitachi Industrial Equipment Systems Co., Ltd.
Hitachi Asia Ltd. Narashino Division
16 Collyer Quay 1-1, Higashi-Narashino 7-chome
#20-00 hitachi Tower, Singapore 049318 Narashino-shi, Chiba 275-8611
Singapore Japan
Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone]
Hitachi Asia (Hong Kong) Ltd.
7th Floor, North Tower
World Finance Centre, Harbour City
Canton Road, Tsimshatsui, Kowloon
Hong Kong
Phone: [phone]
Fax: [phone]
NOTE: To receive technical support for the Hitachi inverter you purchased, contact the
Hitachi inverter dealer from whom you purchased the unit, or the sales office or
factory contact listed above. Please be prepared to provide the following inverter
nameplate information:
1. Model
2. Date of purchase
3. Manufacturing number (MFG No.)
4. Symptoms of any inverter problem
If any inverter nameplate information is illegible, please provide your Hitachi contact
with any other legible nameplate items. To reduce unpredictable downtime, we
recommend that you stock a spare inverter.