HITROL HT-100R Series User manual

HT-100R Series
HITROL CO.,LTD. 1
HITROL CO., LTD.
HEAD OFFICE.FACTORY.R&D INSTITUDE
HITROL CO.,LTD 141, Palhakgol-gil, Jori-eup
Paju-si, Gyeonggi-do, Korea
TEL. : [phone]
FAX. : [phone]
www.hitrol.com
INSTRUCTION MANUAL
FLOAT TYPE LEVEL TRANSMITTER
HT-100R Series
Doc. no. : HT-100R(EX) M_Kor_2015, Rev. 1
Issued date : 2015. 06

HT-100R Series
HITROL CO.,LTD. 2
Table of contents
Overview of the product · · · · · · · · · · · · · · · · · · 3
Characteristics· · · · · · · · · · · · · · · · · · · · · · · · · · · 3
Operation principle and product composition · · 3
Specifications · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
STAINLESS STEEL · · · · · · · · · · · · · · · · · · · · · · · · · · ·4
PVC· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·4
PTFE· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
Specifications applied to the FLOAT· · · · · · · · · · 5
Section distance· · · · · · · · · · · · · · · · · · · · · · · · · 5
Connection method · · · · · · · · · · · · · · · · · · · · · · 5
ZERO/SPAN adjusting method · · · · · · · · · · · · · ·6
Material application table · · · · · · · · · · · · · · · · · ·7
Product composition· · · · · · · · · · · · · · · · · · · · · ·8
Product size · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
WEATHER-PROOF Version· · · · · · · · · · · · · · · · · · · · 9
Ex-PROOF Version· · · · · · · · · · · · · · · · · · · · · · · · · ·10
FLAP TYPE LEVEL GAUGE with HT-100R Series· · · ·11
Maintenance method· · · · · · · · · · · · · · · · · · · · · 12
Precautions for separation· · · · · · · · · · · · · · · · · 12
Precautions for installation·· · · · · · · · · · · · · · · ·12
Precautions for external wire lead-in method · · · · 13
Precautions for ground connection · · · · · · · · · · · · 13
Attachment and precautions for attachment · · · · · 13
Matters regarding safety and the environment· · · · 14
Product marking·· · · · · · · · · · · · · · · · · · · · · · · · · · 15
Matters regarding user education· · · · · · · · · · · · · 15
Failure modes and actions · · · · · · · · · · · · · · · · · · ·16
When the output current is below 4 mA· · · · · · · · · · ·16
When the output current is above 20 mA· · · · · · · · · 16
When the output current is held at around 12 mA· · 16
Output current holding phenomenon· · · · · · · · · · · · ·17
Output hunting phenomenon·· · · · · · · · · · · · · · · · · · 17
Warranty and contact number· · · · · · · · · · · · · · · · 17
Warranty and service · · · · · · · · · · · · · · · · · · · · · · · · · 17
Head office / factory / laboratory contact number· · · 17

HT-100R Series
HITROL CO.,LTD. 3
Overview
Characteristics
Operation
principle and
product
composition
■ Frequently used to measure liquids (10-mm resolution)
■ The materials of the detecting element are resistant to measure objects having diverse
forms of corrosiveness (PVC,PTFE)
■ Have explosion-proof structures (Ex Version)
■ There are products with a display function (HT-100RS-L).
■ Durable and highly reliable structure
The HT-100R(Ex) Series are FLOAT TYPE LEVEL TRANSMITTERs that continuously measure
water levels in containers using buoyancy. These transmitters can be easily installed and
adjusted and can be used for chemicals because PVC and PTFE are used on their detecting
elements. These transmitters are mainly used to measure clean water, industrial water, and
liquids in LPG tanks and chemical tanks.
As the FLOAT made to fit the specific gravity of the measure object moves up and down
along with the liquid surface by buoyancy, the magnet installed in the FLOAT operates the
REED S/W in the GUIDE PIPE to change the resistance values connected to the REED S/W.
The changed resistance values are detected by the R/I CONVERTOR inside the HOUSING
to continuously output current values (DC 4–20 mA) that fit the resistance values.
CABLE ENTRY
MAGNET
GUIDE PIPE
FLOAT
R/I CONVERTOR
HOUSING
FLANGE
REED S/W, RESISTOR
STOPPER

HT-100R Series
HITROL CO.,LTD. 4
Specifications STAINLESS STEEL
Model HT-100RS HT-100RSH HT-100RS-Ex HT-100RSH-Ex
Mounting Flange
Temperature Max. 80℃ Max. 150℃ Max. 80℃ Max. 150℃
Process Pressure Up to 20kg/cm2(300#)
Power Source DC 24V
Output DC 4~20mA(2~wire)
Enclosure Weather-Proof Ex-Proof(Ex d IIC T6) Ex-Proof(Ex d IIC T4)
Wetted Part Material SUS 304, 316
Process Connection 100A JIS 10K
Housing ; Cable Entry PC. ; PF3/4”(F) AL. ; PF 3/4”(F), IP65
Accuracy ±10mm of F.S
PVC
Model HT-100RV HT-100RV-Ex
Mounting Flange
Temperature Max. 60℃
Process Pressure Up to 0.5kg/cm2
Power Source DC 24V
Output DC 4~20mA(2~wire)
Enclosure Weather-Proof Ex-Proof(Ex d IIC T6)
Wetted Part Material PVC
Process Connection 100A JIS 10K FF
Housing ; Cable Entry PC. ; PF3/4”(F) AL. ; PF 3/4”(F), IP65
Accuracy ±10mm of F.S
PTFE
Model HT-100RT HT-100RTH HT-100RT-Ex HT-100RTH-Ex
Mounting Flange
Temperature Max. 80℃ Max. 150℃ Max. 80℃ Max. 150℃
Process Pressure Up to 0.5kg/cm2
Power Source DC 24V
Output DC 4~20mA(2~wire)
Enclosure Weather-Proof Ex-Proof(Ex d IIC T6) Ex-Proof(Ex d IIC T4)
Wetted Part Material SUS 304+PTFE
Process Connection 100A JIS 10K
Housing ; Cable Entry PC. ; PF3/4”(F) AL. ; PF 3/4”(F), IP65
Accuracy ±10mm of F.S

HT-100R Series
HITROL CO.,LTD. 5
Specifications
applied to the
FLOAT
Note: ◎ = Excellent ○ = Good △ = Acceptable X = Not good
*Application can be differed according to the specific gravity and the medium
Section distance
Connection
method
Float
Environment
Temperature Pressure Acid Alkaline Oil Solvent Liquid gas
SUS 304 -20℃~150℃ Up to 20kg/㎠ X △ ◎ ◎ △
SUS 316 -20℃~150℃ Up to 20kg/㎠ △ ○ ◎ ◎ △
PVC -10℃~60℃ 0.5kg/㎠ ○ ○ X X X
PTFE -20℃~150℃ 0.5kg/㎠ ◎ ◎ X X △
NBR -48℃~60℃ Up to 20kg/㎠ X △ ◎ △ ○
TITANIUM -20℃~150℃ Up to 10kg/㎠ X △ ◎ △ ○
Section
Distance (mm)
2" 3" 4"
A 50(100) 100 100
B 250~5,000
C 100
A = Standard distance that can be measured at the installation position
B = MEASURING RANGE
C = Standard distance that can be measured at the end of the product
( )= Minimum length in case of PVC material
R/I CONVERTOR
+ - : DC 24V(DC 4~20mA Loop)
L.C.H : SENSOR and R/I CONVERTOR connecting lines
G : Grounding
The product should be connected in accordance
with the connection diagram attached
to the R/I CONVERTOR.
The internal grounding should be connected
without fail

HT-100R Series
HITROL CO.,LTD. 6
ZERO/SPAN
Adjusting method
■ Connect cables in accordance with the connection diagram (refer to the connection method).
■ Supply the power (DC24V).
■ ZERO adjustment
Place the FLOAT at the 0% position and adjust the power so that 4 mA is outputted using the
ZERO volume of the R/I CONVERTOR.
(When the product is shipped from our company, the FLOAT CL (FLOAT CENTER LINE) is
adjusted to ZERO as shown in the following figure. Changes not exceeding +15% upward can
be adjusted to 4 mA using the ZERO volume.)
■ SPAN adjustment
Place the FLOAT at the 100% position and adjust the power so that 20 mA is outputted using
the SPAN volume of the R/I CONVERTOR.
(When the product is shipped from our company, the FLOAT CL (FLOAT CENTER LINE) is adjusted
to SPAN as shown in the following figure. Changes not exceeding –15% downward can be adjusted
to 20 mA using the SPAN volume.)
■ Repeat ZERO/SPAN adjustments at least two times to precisely adjust output current values.
ZERO (4 mA)
SPAN (20 mA)
RANGE
ZERO CALIBRATION SPAN CALIBRATION
0%
100%
■ When connecting the power, be attentive not to be confused with the + − polarities.
■ The supplied power should be within the range of 18–30 V.
■ The connection work should not be performed when power is supplied.
■ Use terminal lugs for connection.

HT-100R Series
HITROL CO.,LTD. 7
FLOAT application table
Product name SIZE
Size (mm)
GUIDE TUBE Material SG range
D H A
HT-100RS
2"
Ф49 50 Ф15.5 Ф12.7 316L 0.8–1.2
Ф50 45 Ф20 Ф15.8 Foam
NBR 0.6–0.8
Ф45 52 Ф15 Ф12.7 316L 0.8–1.2
3"
Ф73 105 Ф23.5 Ф21.7 316L 0.8–1.2
Ф73 116 Ф23 Ф21.7 Titanium 0.6–0.8
Ф65 90 Ф25 Ф21.7 316L 0.8–1.2
4"
Ф95 119 Ф30 Ф25.4 316L 0.8–1.2
Ф95 103 Ф23 Ф21.7 Titanium 0.6–0.8
Ф95 118 Ф23 Ф21.7 Titanium 0.4–0.6
Ф80 80 Ф28 Ф25.4 Foam
NBR 0.5–0.7
Product name SIZE
Size (mm)
GUIDE TUBE Material SG range
D H A
HT-100RV
2" Ф49 105 Ф20 Ф18 PVC 1.3–1.4
3" Ф76 110 Ф31.5 Ф26 PVC 1.1–1.4
4" Ф76 110 Ф31.5 Ф26 PVC 1.1–1.4
Product name SIZE
Size (mm)
GUIDE TUBE Material SG range
D H A
HT-100RT
2" Ф45 50 Ф17 Ф15 PTFE 1.1–1.4
3" Ф71 100 Ф20.5 Ф18 PTFE 1.2–1.4
4" Ф83 100 Ф33 Ф28 PTFE 1.2–1.4
*S.G : Specific gravity

HT-100R Series
HITROL CO.,LTD. 8
Product composition
* PVC Type’s workable temperature is Max 60℃
* Polycarbonate Housing
MAX 80℃
Aluminum Housing
MAX 80℃
Aluminum Housing
MAX 150℃
Aluminum Housing
MAX 80℃
Aluminum Housing
MAX 150℃
Flange
304, 316L
Flange
PVC
Flange
304, 316L,
W/PTFE
Flange
304, 316L
Stopper
316L
Stopper
PVC
Stopper
PTFE
Stopper
316L
Stainless Steel Stainless Steel
(Guide type)
PVC PTFE
Guide Tube
304, 316L
Float
316L
Protection Tube
304, 316L
Guide Tube
304+PVC
Guide Tube
304, 316L
W/PTFE
Float
316L
Float
PVC
Float
PTFE
Stainless Steel
(Without float)
Guide Tube
304, 316L

HT-100R Series
HITROL CO.,LTD. 9
Product Size
<WEATHER-PROOF Version>
HT-100RT HT-100RS HT-100RV
HT-100RSH HT-100RTH

HT-100R Series
HITROL CO.,LTD. 10
<Ex-PROOF Version>
HT-100RS-Ex HT-100RV-Ex
HT-100RSH-EX
HT-100RT-Ex
HT-100RTH-EX

HT-100R Series
HITROL CO.,LTD. 11
FLAP TYPE LEVEL GAUGE with HT-100R Series
HT-100R+HLG-100F HT-100RH+HLG-100F HT-100R
HT-100R-Ex HT-100R-Ex+HLG-100F HT-100RH-Ex+HLG-100F

HT-100R Series
HITROL CO.,LTD. 12
Maintenance
method
Precautions for
separation
■ The lines should be separated after checking the level inside the tank and whether or not there is
any measure object in the tank.
■ Gloves should be worn when separating the lines as the product may have been overheated and burns
may occur.
■ The cover of the product should not be opened in cases in which there is an explosive gas atmosphere.
■ In the case of explosion-proof products, the SET SCREW (explosion-proof key) should be unlocked
before opening the COVER.
■ The lines should be separated after turning off the power.
■ When opening or closing the cover of the product, be attentive to prevent causing damage to the O-ring
or the gasket.
For maintenance, the power of the product should be completely turned off before
inspection.
■ Product inspection
The major parts of the HT-100R (Ex) Series level transmitters to be inspected are divided into the
sensor element and the transmission element.
The sensor element consists of REED S/W, resistors, and the FLOAT, and the transmission element
is the R/I CONVERTOR.
The life spans of major parts vary with user environments and can be used in optimum conditions
through periodic inspections.
Therefore, the user should maintain and repair the product through periodic inspections conducted
at least once a year.
The appearance of the product should be visually checked to see if there is any damage, and if
there
is scale caused by measure objects, it should be removed for the smooth operation of the FLOAT.
The R/I CONVERTOR can simply be inspected using a Digital Multimeter as follows.
<Sensor element inspection>
Separate the sensor lines connected to the R/I CONVERTOR’s terminals L, C, and H, and measure
the resistance value from the sensors.
Low and Com: resistance value of the current level
High and Com: entire levels’ resistance value – current level’s resistance value
High and Low: entire levels’ resistance value
<Transmission element checking>
Connect one line between R/I CONVERTOR’s +, − terminals to the Digital Multimeter
(refer to connection) in series and check if the current value that corresponds to the level is

HT-100R Series
HITROL CO.,LTD. 13
Precautions for
installation
Precautions for
external
wire lead-in
method
(explosion-proof
products)
Precautions for
ground connection
(explosion-proof
product)
■ When flanges or screws are used for fastening, the size should be the same.
■ The user should place a washer between each bolt and nut to prevent loosening.
■ When fastening flanges to each other, gaskets should be used.
(The gaskets should be selected considering the temperature of the content and the pressure of the
container.)
■ The user should install appropriate products after judging whether the products are to be used in
explosion-proof regions.
Great impacts should not be applied to the product when the product is moved.
■ The user should use a cable grand connection method or a metal pipe wire lead-in method on wire
inlets, and when external wires are led in for connection, products that have been certified for at
least the same explosion-proof performance as the relevant explosion-proof equipment should be
used.
■ Plugs for closing that passed safety certification tests for at least the same performance as the
relevant explosion-proof equipment should be used for external wire inlets not used.
■ Ground connections are divided into external ground connections and internal ground connections.
In the case of external ground connections, the size of ground wires should be at least 4 mm2.
■ Internal ground wires should be of the same size as the power cable, and the size of internal
grounding terminal lugs should be 3.1 mm2. If the power cable is larger than 3.1 mm2, the terminal
lug should be taken out before connecting the ground wire.
When connecting a ground wire to an internal grounding terminal after taking
out the terminal lug, a washer should be used without failure (to prevent loosening).

HT-100R Series
HITROL CO.,LTD. 14
Attachment
and precautions
for attachment
Diameter “d” should be larger than the
FLOAT.
The product may malfunction if the product has been installed at the
inlet through which the measure object flows in. Therefore, a guide
should be installed in such case or the product should be installed at
a position distant from the inlet for measure objects.
When the measure object flows or slops
protecting tube type products should be
used.
■ When attaching the product, the following matters should be considered.
When installing the product on a concrete wall, you
may want to install it as shown in the figure above.

HT-100R Series
HITROL CO.,LTD. 15
Matters
regarding safety
and environment
Product marking
■ Matters that require attention when the product is used
When fastening the product to the container, make sure that the product is maximally
pressed to the container by using tools.
- The locking device should not be lost while the product is being used and the
product should be locked without failure.
- Great impacts should not be applied to the product.
■ Matters that require attention when connecting the product
- Wire should be corrected to terminals that correspond to the locations of contact
points (refer to the connection method).
■ Disposal of the product
- When disposing of the product because it is not usable, the AMP in the product
housing shall be separated and disposed of. No special attention is required
because there are no parts that affect the environments (e.g., mercury switch).
■ Product identification mark
Product identification marks are attached to housings. These marks indicate products’
model name, serial number, workable temperature, working pressure, and matters
regarding output. Serial numbers are unique manufacturing numbers for the
identification of products.
<For general products> <For explosion-proof products>

HT-100R Series
HITROL CO.,LTD. 16
Matters regarding
user education
Failure modes and
actions
Cause Matters to be checked
The DC24V power supply line has not been connected.
Check the power supply line and
reconnect
Calibration error Recalibrate
The FLOAT Stopper below the sensor has been loosened. Reassemble or replace the Stopper
The sensor FLOAT lost buoyancy or has been damaged. Replace the sensor FLOAT
The HIGH cable of the sensor has been opened. Reconnect
The R/I Convertor interelement has been damaged. Replace the R/I Convertor
When the resistor of the sensor has been burnt and opened
and the FLOAT is located below the resistor.
Replace the sensor PCB
Cause Matters to be checked
Calibration error Recalibrate
The FLOAT Stopper above the sensor has been loosened. Reassemble or replace the Stopper
The LOW cable of the sensor has been opened. Reconnect
When the resistor of the sensor has been burnt and opened,
and the FLOAT is located above the resistor.
Replace the sensor PCB
The R/I Convertor interelement has been damaged. Replace the R/I Convertor
Products that are not explosion-proof shall not be applied to explosion-
proof regions.
Explosion-proof products can be used only in places where the surrounding
environment and fluids in the container are class 1 or 2.
The above matters should be fully understood, and the temperature of fluids in the container
where the product is used shall not exceed 80℃ in the case of general types and 150℃ in
the case of high-temperature types. In addition, temperatures around the housing should be
within the range of −20–60℃. (In the case of products with sensor elements made of PVC,
the temperature of fluids in the container is limited to 60℃.)
Because explosion-proof products are pressure-resistant explosion-proof products, their cover
should never be opened when they are in use.
Explosion-proof products have been designed pursuant to Article 34 of the Industrial Safety
and Health Act and Article 58-4 of the enforcement rules of the same act.
When the output current is below 4mA
When the output current is above 20mA

HT-100R Series
HITROL CO.,LTD. 17
Cause Matters to be checked
The COMMON cable of the sensor has been opened. Reconnect
The HIGH and LOW cables of the sensor have been
opened.
Reconnect
The sensor FLOAT broke away. Reassemble or replace the Stopper
The short phenomenon caused by magnetization resulting
from sensor reed switch burning or defect occurs above
and below the sensor simultaneously, and the float is
located in the section.
Replace the sensor PCB
The reed switch or resistor around sensor 12 mA is
intensively burnt and opened, and the float is located in the
section.
Replace the sensor PCB
The R/I Convertor interelement has been damaged. Replace the R/I Convertor
When the resistor of the sensor has been burnt and
opened, and the FLOAT is located below the resistor.
Replace the sensor PCB
Cause Matters to be checked
When the buoyancy has been lost because of impurities
between the FLOAT of the sensor and the pipe
Clean the pipe and the FLOAT
When the sensor resistor has been burnt intensively and
massively, thereby causing short circuit, and the FLOAT is
located in that position
Replace the sensor PCB (The output
drastically rises or drops when the
FLOAT goes out of the position.
Measurement errors occur.)
When the sensor resistor has been burnt intensively and
massively and opened, and the FLOAT is located in that
position
Replace the sensor PCB (The output
drastically rises or drops when the
FLOAT goes out of the position.
Measurement errors occur.)
Cause Matters to be checked
In the process for the interelement (diode) of the R/I
CONVERTOR to be damaged, temporary overmeasurement
(approximately 10%) caused by overcurrent and noise
outputs are formed.
Replace the R/I Convertor
When the output current is held at around 12mA
Output current holding phenomenon
Output hunting phenomenon

HT-100R Series
HITROL CO.,LTD. 18
Warranty and
contact number
Warranty and service
The warranty period of this product is two years after the shipment of the product
and service will be provided free of charge during this period for problems that have
occurred during normal use. If service is requested for matters other than product
issues, charges may be requested regardless of the warranty period.
A/S may be requested through our home page or head office.
Head office • Factory • Laboratory contact number
Address : HITROL CO.,LTD 141, Palhakgol-gil, Jori-eup, Paju-si, Gyeonggi-do, Korea
TEL : [phone] (head office and A/S)
FAX : [phone] (head office and A/S)
HT-100R M_Eng_2014
Doc. no. : HT-100R(EX) M_Kor_2015, Rev. 1
Issued date : 2015. 07