Ohlins SD 053 User manual

Steering damper brackets kit for Yamaha R25/R3
- To be used with SD 000 -
SD 053
Mounting Instructions
Note!
Please note that this image is a general representation
of the product and may differ slightly from your product.
Note!
Please note that during storage and transportation,
especially at high ambient temperature, some of the oil
and grease used for assembling may leak and stain the
packaging. This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Warning!
Before installing this product, read the Öhlins Owner’s
Manual. This product is an important part of your vehicle
and will affect the stability.
Kit Contents
Description Part No Pcs
Bracket-frame 02272-25 1
Bracket-triple clamp 02270-38 1
Clamp-fork leg 02235-20 1
Sleeve 6/14/15 02239-01 1
Sleeve 8.5/13.5-14 61123-10 1
Spacer 18/13.3/1.5 02259-01 1
Washer 6.4/18/1.6 00426-04 1
Screw M6x25 05404-06 1
Screw M8x25 05404-14 2
Screw M6x20 01046-16 2
Screw M6x25 01046-17 1
Screw M8x50 01046-25 1
Note!
Before installing this product, check the contents of
the kit. If anything is missing, please check an Öhlins
dealer.

2
MOUNTING INSTRUCTIONS
2
Use the ignition key to unlock the passenger
seat.
1
Put the motorcycle on a work stand so that the
front wheel barely touches the ground.
Warning!
It is advisable to have an Öhlins dealer install this
product.
Warning!
If working on a raised vehicle, ensure it is securely
supported so that it will not tip over.
Note!
Before mounting this product clean the vehicle
thoroughly.
Note!
When working on this product, always see the Vehicle
Service Manual for vehicle specic procedures and
important data.

3
MOUNTING INSTRUCTIONS
3
Remove the fairing by removing the 2 screws.
4
Remove the front seat, by removing the 2 screws.

4
MOUNTING INSTRUCTIONS
5
Remove the fuel tank cover, by removing the 5
screws 1, 2 (including another side) and 3, which
is in front of the fuel tank.
6
Remove the screws 1,2,3,4 (wheel axle ) in order
to remove the wheel, caliper and the front mud
guard.
12
3
1
3
2
4

5
MOUNTING INSTRUCTIONS
7
Loosen the handlebar and triple clamp screws
in order to slide down the left fork leg.

6
MOUNTING INSTRUCTIONS
10
Adjust the steering damper by letting it slide
in its bracket assembly so that the steering
damper uses similar stroke both ways.
11
Set the damper to the recommended set-up.
See set-up data for adjusting on the next
page.
12
Ret all the parts in reverse order.
8
Install the clamp fork leg(02235-20) (don’t
tighten yet) to the left-front fork, then lift the
left-front fork to the initial position.Tighten
the bottom triple clamp at torque value as
specied on service manual.
9
Assy the brackets and steering damper
according to diagram P1

7
MOUNTING INSTRUCTIONS
Screw
05404-14
Screw
05404-14
Screw
01046-25
Screw
01046-17
Screw (2x)
01046-16
Clamp, fork leg
02235-20
Bracket, frame
02272-25
Bracket, triple clamp
02270-38
Sleeve
61123-10
Screw
05404-06
Washer
00426-04
Spacer
02259-01
Sleeve
02239-01
P 1
Tighten the bolt to the correct torque
Screw M6 7 Nm
Screw M8 15 Nm

Öhlins Asia Co. Ltd
700/937 Moo5, Tambol Nongkhaga,
Amphur Phantong, Chonburi Province
20160 Thailand
© Öhlins Asia Co. Ltd. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To nd the latest information
contact an Öhlins distributor.
Please contact Öhlins if you have
any questions regarding the
contents in this document.
RECOMMENDED SETTING FOR SD 000
SET-UP DATA
Warning!
Before riding, always make sure that the basic settings
made by Öhlins are according to recommended
Set-up Data. Read about adjustments and setting up
in the Öhlins Owner’s Manual before you make any
adjustments. Contact an Öhlins dealer if you have any
questions about setting up.
Part no. MI_SD 053_EN_0
Issued 2017-05-25
Recommended set-up 10 Clicks
Adjuster
Knob