HNC Electric SV-E3 Series User manual

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SERVO DRIVE
SV-E3 SERIES INSTRUCTION MANUAL
Preface.............................................................................................................................................. 3
1. About the instruction manual............................................................................................. 3
2. Confirm the following items before unpacking................................................................3
3. Safety precautions...............................................................................................................3
1. Product introduction and model selection........................................................................ 7
1.1 Introduction of nameplate and model name (For servo motor and drive)............... 7
1.2 Parts name of servo motor and drive.............................................................................8
1.3 Model name of servo drive and motor........................................................................... 9
1.4 Model selection of peripheral braking resistor........................................................... 10
1.5 Selection of cables and connector accessories for HNC ELECTRIC products... 10
2. Product specifications........................................................................................................... 11
2.1 Servo drive specifications.............................................................................................. 11
2.2 Motor specifications........................................................................................................ 16
3. Installation and size of servo motor and drive............................................................... 24
3.1 Installation environment conditions..............................................................................24
3.2 Dustproof and waterproof.............................................................................................. 24
3.3 Installation method and space...................................................................................... 24
3.4 Dimensions of servo motor............................................................................................26
3.5 Dimensions of servo drive ........................................................................................... 30
4. Wiring explanation for servo motor and drive................................................................ 31
4.1 Wiring diagram.................................................................................................................31
4.2 Drive connector and pins arrangement....................................................................... 33
4.3 Terminal arrangement and wiring color of motor connector.................................... 35
4.4 RS-485 communication wiring description................................................................. 37
5. Panel display and operation................................................................................................ 39
5.1 Overview...........................................................................................................................39
5.2 Part names....................................................................................................................... 39
5.3 Operation mode change................................................................................................ 40
5.4 Status display mode....................................................................................................... 42
5.5 Alarm display mode.........................................................................................................48
5.6 Parameter setting mode.................................................................................................50
5.7 Auto tuning mode............................................................................................................ 51
5.8 Parameter saving mode.................................................................................................53
5.9 Auxiliary function............................................................................................................. 54
6. Parameter Description........................................................................................................... 57
6.1 Parameter list...................................................................................................................57
6.2 Parameter list for point table......................................................................................... 83
7. Timing chart.............................................................................................................................. 83
7.1 Power ON......................................................................................................................... 83
7.2 Servo OFF→ON..............................................................................................................84

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7.3 Servo stop........................................................................................................................ 85
7.4 At occurrence of alarm................................................................................................... 86
7.5 Alarm reset....................................................................................................................... 88
8. Operation................................................................................................................................... 89
8.1 Preface..............................................................................................................................89
8.2 Position control mode (Pulse position command input)........................................... 92
8.3 Speed control mode (Analog speed command input)............................................ 103
8.4 Speed control mode (Internal speed command)..................................................... 108
8.5 Torque control mode (Analog torque command input)........................................... 112
8.6 Position control mode(Internal position command).................................................117
8.7 Description of User I/O connector (CN1) terminal arrangements.........................118
8.8 Adjustment......................................................................................................................126
8.9 Home position return.................................................................................................... 132
9. Troubleshooting and countermeasures......................................................................... 154
9.1 Alarm display................................................................................................................. 154
9.2 Alarm handling and alarm reset..................................................................................154
9.3 Troubleshooting.............................................................................................................158
Appendix...................................................................................................................................... 161
Appendix 1 Recommended wire/cable............................................................................ 161
Appendix 2 SV-E3 positioner function..............................................................................161
Appendix 3 SV-E3 special I/O setting.............................................................................. 167
Appendix 4 Servo drive power connector （L1/ L2/B1/B2, U/ V/ W）wiring........... 169
Appendix 5 SV-E3 series absolute system description.................................................170
Thank you for purchasing the HNC ELECTRIC products.
This Instruction Manual provides instructions for advanced use of the SV-E3 series servo motors.
●Before use, read this manual and manuals of relevant products fully to acquire proficiency in handling and operating the
product.
●Please read the safety precautions before using.
●Store this manual in a safe place so that you can take it out and read it whenever necessary.
●As for products under development, specifications are subject to change without notice.

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Preface
Incorrect operation and handling, couldn’t have a full display of the various performance that designed, and may cause
hazardous conditions and shorten the service life. Please operate the product correctly before you have read through the
instruction manual correctly.
1. About the instruction manual
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1We make an effort to perfect this instruction manual, but if you have found some mistakes or uncertain points, please
contact HNC ELECTRIC at any time.
○
2Please note the following items on the instruction manual
●Danger exists as it’s the high-voltage device.
●There are some residual voltage on the terminals or the units after power OFF and it is dangerous.
●High temperature locally
●Disassembling is prohibited.
○
3The product specifications and functions may change and increase, as the product performance upgraded. They are subject
to change without notice.
○
4Plan to obtain the Certificate of safety specification for the product’s device, please consult our sales representative.
○
5To extend the service life of motor and drive, it is necessary to use it under the correct conditions. Please follow the
instruction manual for details.
○
6The latest information should be recorded in the instruction manual and manual will be updated accordingly. If you need the
latest version, please contact the HNC ELECTRIC distributor.
○
7Without the approval of company, it is forbidden to reprint some or all of the instruction manual.
2. Confirm the following items before unpacking.
●Check if the products are the ones you ordered.
●Check if there are some damage to the products during transportation.
●Any questions, please contact the HNC ELECTRIC distributor.
3. Safety precautions
Please pay attention to the flowing safety precautions anywhere and any time during acceptance inspection, installation,
wiring, operation and maintenance.
Indicates that incorrect handling may result in death or severe injury.
Indicates that incorrect handling may result in medium or slight personal injury or physical damage.
Indicates “Prohibitions”(Indicates what must not be done.)
Indicates “Forced”.(Indicates what must be done.)
Installing and wiring
Do not connect the motor to the commercial power.
To prevent fire or malfunction.
Do not place the combustibles around the servo motor and drive.
To prevent fire.
Be sure to protect the drives through the case, and leave specified
clearances between the case or other equipment and the drive.
To prevent electric shock, fire or
malfunction.

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Install it at the place free from excessive dust and dirt, water and oil mist
To prevent electric shock, fire ,
malfunction or damage
Install the equipment to incombustibles, such as metal.
To prevent fire.
Any person who is involved in wiring and inspection should be fully
competent to do the work.
To prevent electric shock.
FG terminal of motor and drive must be grounded.
To prevent electric shock.
Perform the wiring correctly after cut off the breaker.
To prevent electric shock, injury,
malfunction or damage
Have the insulation processing when connecting cables.
To prevent electric shock, fire or
malfunction.
Operation and running
During operation, never touch the internal parts of the drive.
To prevent burns or electric shock.
The cables should not be damaged, stressed loaded, or pinched.
To prevent electric shock, malfunction
or damage.
During operation, never touch the rotating parts of the servo motor.
To prevent injury.
Do not install the equipment under the conditions with water, corrosive
and flammable gas.
To prevent fire.
Do not use it at the location with great vibration and shock.
To prevent electric shock, injury or
fire.
Do not use the servo motor with its cable soaked in oil or water.
To prevent electric shock, malfunction
or damage
Operate the switches and wiring with dry hand.
To prevent electric shock, injury or
fire.
Do not touch the keyway directly when using the motor with shaft-end
keyway
To prevent injury.
Do not touch the motor and drive heat sink, as they are very hot.
To prevent burns or parts damaged.
Do not drive the motor by external drive.
To prevent fire.
Other safety instructions
Confirm the equipment’s safety after the earthquake happens.
To prevent electric shock, injury or
fire.
Installing and setting correctly to prevent the fire and personal injury when
earthquake happens.
To prevent injury, electric shock, fire,
malfunction or damage.
Provide an external emergency stop circuit to ensure that operation can
be stopped and power switched off immediately.
To prevent injury, electric shock, fire,
malfunction or damage.
Before wiring or inspection, turn off the power and wait for 5 minutes or
more.
To prevent electric shock.
Installing and wiring
Please follow the specified combination of the motor and drive.
To prevent fire or malfunction.
Do not touch the terminals of connector directly.
To prevent electric shock or
malfunction.
Do not block intake and prevent the foreign matters from entering into the
To prevent electric shock or fire.

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motor and drive.
Fix the motor and have the test run away from the mechanical system.
After confirming the operation, the motor can be securely mounted to
mechanical system.
To prevent injury.
The servo motor must be installed in the specified direction.
To prevent injury or malfunction.
Install the equipment correctly in accordance with its weight and rated
output.
To prevent injury or malfunction.
Operation and running
Do not climb or stand on servo equipment. Do not put heavy objects on
equipment.
To prevent electric shock, injury, fault
or damage.
The parameter settings must not be changed excessively. Operation will
be instable.
To prevent injury.
When power is restored after an instantaneous power failure, keep away
from the machine because the machine may be restarted suddenly
(design the machine so that it is secured against hazard if restarted).
To prevent injury.
Keep it away from the direct sunlight.
To prevent malfunction.
Do not put strong impact on the motor, drive and motor shaft.
To prevent malfunction.
The electromagnetic brake on the servo motor is designed to hold the
servo motor shaft and should not be used for ordinary braking.
To prevent injury or malfunction.
Do not install or operate a faulty servo motor or drive.
To prevent injury, electric shock or fire
Check the power specification.
To prevent fault.
The electromagnetic brake may not hold the servo motor shaft. To ensure
safety, install a stopper on the machine side.
To prevent injury.
A sudden restart is made if an alarm is reset with the run signal on.
To prevent injury.
Connect the relay for emergency stop and for brake in series.
To prevent injury or malfunction.
Transportation and storage
Do not subject the equipment to the place with rain, waterdrop, poisonous
gases or liquids.
To prevent malfunction.
Do not carry the servo motor by the cables, shaft or encoder during
transportation.
To prevent injury or malfunction.
Do not drop or dump the motor during transportation and installation.
To prevent injury or malfunction.
Store the unit in a place in accordance with the instruction manual.
To prevent malfunction.
Other safety instructions
Please dispose the battery according to your local laws and regulations.
When disposing of the product, handle it as industrial waste.
Maintenance and inspection
Do not disassemble and/or repair the equipment on customer side.
To prevent malfunction.
Do not turn on or switch off the main power frequently.
To prevent malfunction.
Do not touch the servo drive heat sink, regenerative resistor, servo motor
etc. Their temperatures may be high while power is on or for some time
after power-off.
To prevent burns or electric shock.
When the drive become faulty, switch off the control circuit and main
power.
To prevent fire.

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If the servo motor is to be stored for a long time, switch off the power.
To prevent mis-operation and injury.
Warranty period
The term of warranty for the product is 18 months from the date of manufacture. It’s exceptional to brake motors as they are
warranted when acceleration / deceleration times is not beyond the specified service life.
Warranty coverage
This warranty applies only when the condition, method, environment, etc. of use are in compliance with the terms and
conditions and instructions that are stated in the instruction manual and user manual for the Product.
However, even during warranty period, the repair cost will be charged on customer in the following cases.
1) A failure caused by improper storing or handling, repair and modification.
2) A failure caused by the parts which have dropped down or damaged during transportation
3) A failure caused when the products have been used beyond the product specification
4) A failure caused by external factors such as inevitable accidents, including but not limited to fire, earthquake, lightning
stroke, windstorm disaster, flood, salt damage, abnormal fluctuation of voltage and other natural disaster.
5) A failure caused by the intrusion of water, oil, metal and other foreign matters.
The warranty coverage is only for the product itself. We assume no responsibilities for any losses of opportunity and/or profit
incurred by you due to a failure of the Product.

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1. Product introduction and model selection
1.1 Introduction of nameplate and model name (For servo motor and drive)
Servo motor nameplate
Servo driver nameplate
Model name
1) Servo motor
Detailed explanation of model naming, take SE60-2-013L30B-I1 as example：
“SE” is motor series, “60” is motor flange size, “2”is AC220V,
“013 ” means rated torque is 1.27NM. “M” meas middle inertia, “30” means rated speed is 3000rpm,
“B” means with brake, “I1 means” incremental 17bits encoder

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2) Servo drive
1.2 Parts name of servo motor and drive
Figure 1.1.4 Parts name of servo motor
Figure 1.1.5 Parts name of servo drive

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1.3 Model name of servo drive and motor
Capacity
Motor model
SE□□□-2-□□□□□□-A1
Motor size
(Flange
installation size)
Drive model
Drive size
50W
Middle inertia
R16M30
40
SV-E3P005A-A
Frame A
100W
Middle inertia
003M30
SV-E3P010A-A
200W
Low inertia
006L30
60
SV-E3P020A-A
High inertia
006H30
400W
Low inertia
013L30
SV-E3P040A-A
High inertia
013H30
750W
Low inertia
024L30
80
SV-E3P075A-A
High inertia
024H30
1kW
Middle inertia
050M20
130
SV-E3P100A-A
Frame B
High inertia
050H20
1.5kW
Middle inertia
075M20
SV-E3P150A-A
High inertia
075H20
2kW
Middle inertia
100M20
SV-E3P200A-A

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1.4 Model selection of peripheral braking resistor
Rated output
50W
100W
200W
400W
750W
1kW
1.5 kW
2 kW
Resistance
40～50Ω
40～50Ω
40～50Ω
40～50Ω
40～50Ω
30Ω
30Ω
20Ω
Allowable
power
20W
20W
20W
20W
20W
40W
40W
60W
The Status monitoring mode on the setting panel can be used to confirm whether a regenerative resistor is needed. Select
「St_REG」on the setting panel to display 「in00_-」. When the display changes from 「in00_-」to 「in00_A」, it means the
regenerative resistor is needed. For details, refer to [5.4 Status display mode [Regenerative resistor]].
Starting from low speed operation (20% of the max. speed) to the desired operation and observing if the display value
changes from 「in00_-」to 「in00_A」If 「in00_A」displays, a regenerative resistor is needed.
If the regenerative resistor is needed, refer to the installation of regenerative resistor. The use of regenerative resistor cannot
necessarily guarantee the performance. When heating temperature is too high, please increase the resistance, or the
permissible power.
1.5 Selection of cables and connector accessories for HNC ELECTRIC products
●For 750W or less
Items
Usage
Model name
Remark
1
Connector for drive and motor
Power connector (CON-4P-M75A for 750W or less)
2
Power cable
SV-E3-CAB-SE60-PWR-T-R50M
Length: 0.5m
SV-E3-CAB-SE60-PWR-T-1R5M
Length: 1.5m
SV-E3-CAB-SE60-PWR-T-3M
Length: 3m
SV-E3-CAB-SE60-PWR-T-4M
Length: 4m
SV-E3-CAB-SE60-PWR-T-5M
Length:5m
SV-E3-CAB-SE60-PWR-T-6M
Length:6m
SV-E3-CAB-SE60-PWR-T-7M
Length:7m
SV-E3-CAB-SE60-PWR-T-10M
Length: 10m
3
Brake connector
CON-2P-BK (for 750W or less)
4
Encoder cable terminal
SM-6P+172160-1 (for 750W or less)
5
Encoder cable
SV-E3-CAB-SE60-ENC-T-R50M
Length: 0.5m
SV-E3-CAB-SE60-ENC-T-1R5M
Length: 1.5m
SV-E3-CAB-SE60-ENC-T-3M
Length: 3m
SV-E3-CAB-SE60-ENC-T-5M
Length:5m
SV-E3-CAB-SE60-ENC-T-10M
Length: 10m
6
Encoder cable for absolute
（Integrated battery box）
SV-E3-CAB-SE60-BOX-T-R30M
Length: 0.3m