Moog MSD User manual

moog
AC-AC Servo Drive
Single-axis System
4A to 450A
MSD Servo Drive
Operation Manual

2
MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog
MSDServoDrive high-performance drives
The modularity of the MSDServoDrive guarantees optimum integration into the machine
process. Whether in high-speed eld bus communication with the central multi-axis
machine controller or with distributed programmable Motion Control intelligence in the
servo drive, the MSDServoDrive is a master of both.
Subject to technical change without notice
The content of our documentation was compiled with the greatest care and attention,
and based on the latest information available to us.
We should nevertheless point out that this document cannot always be updated
simultaneously with the on-going technical development of our products.
Information and specications may be subject to change at any time. For information on
the latest version please visit [email protected].
MSDServoDrive Operation Manual
AC-AC Single-Axis System
CA65642-001, Rev. 5.0
Date: 06/2018
Applicable as from rmware version:V2.20-01
The German version is the original of this operation manual.
Size 1
Size 2 Size 3 Size 4 Size 5
Size 6
Size 7

MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog 3
3 Mechanical installation ............................................................... 15
3.1 Notes for installation .............................................................................................. 15
3.2 Mounting (air and liquid cooling) ............................................................................ 15
3.3 Dimensions, devices with air cooling..................................................................... 16
3.3.1 Mounting clearances ................................................................................... 16
3.4 Dimensions, devices with liquid cooling ................................................................ 18
3.4.1 Mounting clearances ................................................................................... 18
3.5 Cooling circuit connection..................................................................................... 20
4 Electrical installation ................................................................... 21
4.1 Notes for installation .............................................................................................. 21
4.2 Effective EMC installation ...................................................................................... 21
4.2.1 Cable type ................................................................................................... 21
4.2.2 Routing of cables......................................................................................... 21
4.2.3 Usage with mains choke..............................................................................22
4.2.4 Usage with internal mains lters...................................................................22
4.2.5 Usage with external mains lters.................................................................. 22
4.2.6 Earthing measures....................................................................................... 22
4.2.7 Shielding measures ..................................................................................... 23
4.2.8 External components................................................................................... 23
4.3 Overview of the connections, Size 1 to Size 4 ....................................................... 24
4.3.1 Connection diagram .................................................................................... 25
4.4 Overview of the connections, Size 5 to Size 6A..................................................... 26
4.4.1 Connection diagram .................................................................................... 27
4.5 Overview of the connections, Size 7...................................................................... 28
4.5.1 Connection diagram ....................................................................................29
Table of contents
1 General ........................................................................................7
1.1 Target group .......................................................................................................... 7
1.2 Prerequisites.......................................................................................................... 7
1.3 Reference documents ........................................................................................... 7
1.4 Order code ........................................................................................................... 8
1.5 Data on manufacture............................................................................................. 9
1.6 Scope of supply..................................................................................................... 9
1.7 Pictograms ............................................................................................................ 9
1.8 Disclaimer.............................................................................................................. 9
1.9 Disposal ................................................................................................................ 9
1.10 Helpline/ Support & Service .................................................................................. 10
2 Safety ........................................................................................ 11
2.1 O v e r v i e w ............................................................................................................... 11
2.2 Measures for your safety ....................................................................................... 11
2.3 General safety instructions and warnings .............................................................. 12
2.4 Intended use.......................................................................................................... 12
2.4.1 Repair .......................................................................................................... 13
2.5 Misuse................................................................................................................... 13
2.6 Responsibility ........................................................................................................ 13
2.7 Relevant laws, standards and directives applied ................................................... 13
2.8 Declaration of conformity....................................................................................... 14
2.8.1 MSDServoDrive AC-AC Size 1 to Size 7 .................................................... 14

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MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog
4.6 Connection of PE conductor ................................................................................. 30
4.7 Electrical isolation concept.................................................................................... 30
4.8 Connection of the supply voltages ........................................................................ 32
4.8.1 Connection of the control section supply (+24VDC)...................................32
4.8.2 Connection of power section supply (400/460/480 V AC)............................33
4.8.3 AC mains supply, Size 1 to Size 4................................................................34
4.8.4 AC mains supply, Size 5 to Size 6A..............................................................35
4.8.5 AC mains supply, Size 7 .............................................................................. 35
4.8.6 Connection diagram, precharging (only Size 7)............................................36
4.9 Control connections .............................................................................................. 37
4.9.1 Specication of the control connections...................................................... 37
4.9.2 Brake driver .................................................................................................38
4.10 Specication, USB interface .................................................................................. 39
4.11 Specication, Ethernet interface............................................................................ 39
4.12 Option 1 (Communication)..................................................................................... 39
4.13 Option 2 (Technology)............................................................................................ 40
4.14 Encoder connection .............................................................................................. 40
4.14.1 Encoder connection for servo motors..........................................................40
4.14.2 Allocation of motor/encoder cable to the servo drive................................... 40
4.14.3 Ready made encoder cables....................................................................... 41
4.14.4 Resolver connection .................................................................................... 41
4.14.5 Connection for high-resolution encoders..................................................... 42
4.15 Motor connection .................................................................................................. 43
4.15.1 Motor connection for servo motors..............................................................43
4.15.2 Ready made motor cable ............................................................................44
4.15.3 Switching in the motor cable........................................................................45
4.16 Braking resistor (RB).............................................................................................. 45
4.16.1 Protection in case of brake chopper fault ....................................................45
4.16.2 Model with integrated braking resistor Size 1 to Size 4................................46
4.16.3 Model with integrated braking resistor Size 5 to Size 7................................46
4.16.4 Method to calculate the continuous braking power: .................................... 47
4.16.5 Connection of an external braking resistor .................................................. 47
5 Commissioning ..........................................................................49
5.1 Notes for operation................................................................................................ 49
5.2 Initial commissioning ............................................................................................. 49
5.2.1 Switching on control supply.........................................................................50
5.2.2 Establish connection between PC and servo drive......................................50
5.2.3 Conguring parameters ...............................................................................50
5.2.4 Controlling drive using Moog DriveADministrAtor5.......................................50
5.3 Serial commissioning............................................................................................. 52
5.4 Integrated control unit............................................................................................ 52
5.4.1 Function of buttons T1 and T2 ..................................................................... 53
5.4.2 Display.........................................................................................................54
5.4.3 Parameter menu (PA) ................................................................................... 54
5.4.4 Ethernet IP address menu (IP) .....................................................................55
5.4.5 Field bus address menu (Fb)........................................................................56
6 Diagnostics ................................................................................57
6.1 Status indication on the device.............................................................................. 57
6 .1.1 D e v i c e s t a te s ............................................................................................... 57
6.1.2 Error indication ............................................................................................ 57
6.2 Status and error indication in MDA5 ...................................................................... 58

MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
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7 Safe Torque Off (STO) ................................................................ 61
A Appendix ...................................................................................63
A.1 Current carrying capacity of the servo drives ........................................................ 63
A.1.1 G392-004A (air cooling, 1 x 230 V AC) ........................................................63
A.1.2 Current carrying capacity Size 1 to Size 4, air cooling, three-phase............64
A.1.3 Current carrying capacity, Size 5 to Size 6A, air cooling..............................66
A.1.4 Current carrying capacity Size 3 to Size 4, liquid cooling ............................68
A.1.5 Current carrying capacity Size 5 to Size 6A, liquid cooling .......................... 69
A.1.6 Current carrying capacity Size 7, liquid cooling ........................................... 71
A.2 Technical data, MSDServoDrive .......................................................................... 72
A.2.1 G392-004A to G392-016, air cooling........................................................... 72
A.2.2 G392-020 to G392-072, air cooling ............................................................. 73
A.2.3 G392-090 to G392-170, air cooling.............................................................. 74
A.2.4 G395-016 to G395-070, liquid cooling ........................................................ 75
A.2.5 G395-084 to G395-210, liquid cooling ........................................................ 76
A.2.6 G395-250 to G395-450, liquid cooling ........................................................77
A.3 Power connections................................................................................................ 78
A.4 Current required for the control supply.................................................................. 78
A.5 Ambient conditions................................................................................................ 78
A.6 Permissible motor cable lengths............................................................................ 80
A.7 Hydrological data for the liquid cooling.................................................................. 81
A.8 Monitoring of the heat sink temperature ................................................................ 81
A.9 UL certication ...................................................................................................... 81
Glossary............................................................................................83

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MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog

MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog 7
General
1 General
The product CD from Moog contains the complete documentation for the related
product series. The documentation for a product series includes the Operation Manual
(hardware description), device help (software description) as well as further user manuals
(e.g. eld bus description) and specications. The documents are available in the format
PDF, HTML or chm.
1.1 Target group
Dear user,
the documentation forms part of the device and contains important information on
operation and service. It is aimed at all persons who undertake mounting, installation,
commissioning and servicing work on the product.
1.2 Prerequisites
Prerequisites for the usage of devices from Moog:
yThe documentation on the devices is to be stored so it legible, accessible at all times and for the
entire life of the product.
yRead and ensure you understand the documentation on your device.
yQualication: to prevent injury or damage, personnel may only work on the device if they have
electrical engineering qualications.
yKnowledge required:
− National health and safety regulations (e.g. DGUV V3 in Germany)
− Mounting, installation, commissioning and operation of the device
Work in other areas, for example transport, storage and disposal is only allowed to be
undertaken by trained personnel.
NOTE
This operation manual applies to the AC-AC servo drive of the
MSD Single-Axis System (referred to in the following as the servo drive or
MSD Servo Drive for short).
1.3 Reference documents
Document Contents ID no.
Format
MSD Single-Axis
Servo Drive Compact-
Operation Manual
Safety, mechanical installation, electrical installation,
commissioning, diagnostics, specications, certication and
applicable standards, technical data
CA97555-001
PDF
MSD Servo Drive
AC-AC Servo Drive
Single-Axis System -
Operation Manual
Safety, mechanical installation, electrical installation,
commissioning, diagnostics, specications, certication and
applicable standards, technical data
CA65642-001
PDF
MSD Servo Drive
DC-AC Servo Drive
Multi-Axis System-
Operation Manual
Safety, mechanical installation, electrical installation, commissioning,
diagnostics, STO, operation with AC-AC Servo Drive as supply,
planning, application example, specications, certication and
applicable standards, technical data
CA97554-001
PDF
MSD Power Supply Unit
Multi-Axis System-
Operation Manual
Safety, mechanical installation, electrical installation, commissioning,
diagnostics, specication, certication and applicable standards,
technical data
CA97556-001
PDF
MSD Servo Drive
Sercos II -
User Manual
Safety, commissioning, communication phases, parameter interface,
error, warning and status messages, operation modes, weighting,
referencing, touchprobe, parameter lists
CA65648-001
MSD Servo Drive
Sercos III -
User Manual
Safety, installation and connection, commissioning and conguration,
setting parameters, data transmission, scaling and weighting,
functionality, error message and diagnostics, parameter lists
CA97557-001
PDF
MSD Servo Drive
Field bus systems
CANopen/EtherCAT -
User Manual
Safety, commissioning, data transmission, operation modes,
referencing, parameters, technical data
CA65647-001
PDF
MSD Servo Drive
Field bus systems
Probus/Pronet -
User Manual
Description and conguration of the parameters for the MSD Servo
Drive on the PROFIBUS/PROFINET eld bus system CA65645-001
Modular Multi-Axis
Servo Drive System -
MSD - Ordering Catalog
Information, notes on ordering, specications and technical data
on:
MSD Single-Axis Servo Drive Compact, MSD Single-Axis System,
MSD Multi-Axis System, safety technology, communication,
technology, function packages, accessories and motors
CDL 29950-en
MSD Servo Drive -
Device Help
Description of the software functionality MSD Servo Drive, rmware
versions:
- MSD Single-Axis Servo Drive Compact from V1.30-xx
- MSD Single-Axis System from V3.25-xx
- MSD Multi-Axis System from V3.25-xx
CB40859-001
PDF and HTML
Program help
Moog DriveADminsitrAtor 5
PC user software
Context-sensitive help for Moog DriveADministrAtor version 5.x
graphic PC user software for initial commissioning and serial
commissioning, operation, diagnostics and project management
CB19692-001

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General
MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog
1.4 Order code
The MSDServoDrive has the article designation G392-xxx-xxx-xxx and
G395-xxx-xxx-xxx. This provides information on the related variant of the
MSDServoDrive supplied. The signicance of the individual characters of the article
designation is given in the following order code. You will nd the complete order code
with all values in the MSD Servo Drive Ordering Catalog.
G392 - - -
Rated current
Supply voltage
Option 1 (Communication)
Option 2 (Technology)
Option 3 (Safety)
Option 4 (Function package)
Modications
Variants
Figure 1.1 Order code MSDServoDrive AC-AC (air-cooled)
G395 - - -
Rated current
Option 1 (Communication)
Option 2 (Technology)
Option 3 (Safety)
Option 4 (Function package)
Modications
Variants
Figure 1.2 Order code MSDServoDrive AC-AC (liquid-cooled)

MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog 9
General
1.7 Pictograms
The pictograms used in this operation manual signify the following for the user:
NOTE
Useful information or reference to other documents.
1.(digit) ACTION TO BE TAKEN
Action undertaken by the user or the system.
You will nd the pictograms used in this operation manual for "safety instructions and
warnings" in chapter 2 Safety.
1.8 Disclaimer
Following the documentation on the devices from Moog is a prerequisite:
yFor safe operation.
yTo achieve stated performance features and product characteristics.
Moog does not accept any liability for injuries, damage or nancial losses that result from
the failure to follow the documentation.
1.9 Disposal
Follow the applicable national regulations! If necessary, dispose of individual parts,
depending on their characteristics and existing national regulations, e.g. as:
yElectrical waste
yPlastic
yMetal
Or engage a certied disposal organisation with scrapping
1.5 Data on manufacture
On rating plates for the servo drives you will nd the serial number, from which you can
identify the date of manufacture based on the key (Figure 1.3 ). The location of the rating
plate on the MSD Servo Drive can be found to the layouts for the respective
Size 1 to Size 7.
Model:: G392-030-000-002
In: 230 V AC 3ph, 50/60 Hz
4,0 A
0-230 V AC 3ph, 0-400 Hz
3,0 A
Out:
MOOG
D-71034 Böblingen
www .moog.com/industrial
Made in Germany
S/N:D116605 Rev. A
ID : JJWWxxxxx
Year of production
Week of production
Figure 1.3 MSDServoDriveAC-AC hardware rating plate
1.6 Scope of supply
The scope of supply includes:
yMSDServoDrive AC-AC
yTerminal kit for control and power terminals
(depending on device power and variant)
ySet of grommets (for devices with liquid cooling)
yProduct CD with booklet

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General
MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog
1.10 Helpline/ Support & Service
Our Helpline will help you with fast, specic assistance if you have any technical queries
relating to project planning or commissioning your device.
Address: Moog GmbH
Hanns-Klemm Straße 28
D-71034 Böblingen
Phone: +497031622-0
Fax: +497031622-100
E-mail: [email protected]
If you need service assistance, the Moog specialists will be pleased to be of assistance.
Service - Please contact us:
Phone: +497031622-0
E-mail: [email protected]

AC-AC Single-Axis System Operation Manual MSD Servo Drive
ID no.: CA65642-001 06/2018
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Safety
2 Safety
2.1 Overview
Our devices are state-of-the-art and comply with recognised safety regulations,
nevertheless hazards can arise. In this chapter:
yWe provide information on residual risks and hazards that can emanate from
our devices on usage as intended.
yWe warn about the foreseeable misuse of our devices.
yWe refer to the necessary care and measures to be taken to prevent risks.
2.2 Measures for your safety
NOTE
Only install and place in operation your device taking into account the
documentation for the related device family!
Our devices are quick and safe to operate. For your own safety and for the safe function
of your device, please be sure to observe the following points:
1. Follow safety instructions for the devices:
Follow all safety instructions and warnings in the entire documentation related to the device series.
2. Electric drives are dangerous:
• Due to electrical voltages up to 480V AC and up to 900 V DC
• Even 10min. after switching off the mains supply, dangerously high voltages of ≥50V may
still be present (capacitor charge). So check that electrical power is not present! See also the
warning label on the front panel on the device.
• Rotating parts
• Automatically starting drives.
• Hot components and surfaces
3. Protection against magnetic and/or electromagnetic elds during
installation and operation.
Persons tted with heart pacemakers, metallic implants and hearing aids etc. must not be allowed
access to the following areas:
• Areas in the immediate vicinity of electrical equipment!
• Areas where electronics components and servo drives are installed, repaired and operated!
• Areas where motors are installed, repaired and operated!
Motors with permanent magnets pose particular hazards.
4. During installation observe the following:
• Comply with connection conditions and technical data as per the documentation and the rating
plate!
• Comply with standards and directives on electrical installation, such as cable cross-section,
shielding, etc.!
• Do not touch electronic components and contacts!
Electrostatic discharge can harm people and destroy components!
• Take protection measures and use protective devices as per the applicable regulations
(e.g. IEC/EN 60204 or IEC/EN 61800-5-1)!
• Take "device earthing" protection measure!
5. Ambient conditions
• Follow the instructions on the transport, storage and correct operation of the devices stated in
the operation manual in "A Appendix".

12
Safety
AC-AC Single-Axis System Operation Manual MSD Servo Drive
ID no.: CA65642-001 06/2018
moog
2.3 General safety instructions and warnings
DANGER! Risk of injury due to electrical power!
• Carelessness will result in serious injuries or death.
Follow safety instructions and warnings in this document and on the device.
WARNING! Risk of injury due to electrical power!
• Carelessness may result in serious injuries or death.
Follow safety instructions and warnings in this document and on the device.
CAUTION! Risk of injury or damage to the device due to incorrect operation!
• Carelessness may result in minor injuries or
damage.
Follow safety instructions and warnings in this document and on the device.
WARNING! Risk of injury due to hot surfaces and components!
• Carelessness may result in serious burns.
Electronic components may become hot during operation!
Follow safety instructions and warnings in this document and on the device!
Caution! Damage due to electrostatic discharge!
• Electrostatic discharge can destroy components.
Do not touch electronic components and contacts!
Follow safety instructions and warnings in this document and on the device!
DANGER! Risk of injury due to rotating parts on the motor!
• Carelessness will result in serious injuries or death.
Follow safety instructions and warnings in this document.
Pay attention to special safety instructions and warnings that are given here in the document before a
specic action and that warn the user about a specic hazard!
NOTE:
The pictograms may also be used on their own with the signal word, e.g.
in the connection diagrams, however they have the same function as in the
complete warning.
DANGER WARNING CAUTION
2.4 Intended use
Our devices are components intended for stationary electrical systems and machines in
the industrial and commercial sector.
The devices conform to the Machinery Directive 2006/42/EC
Tested and certied according to applicable standards (see declaration of conformity in
chapter2.8)
When installed in machines it is prohibited to start up intended operation until it has
been ascertained that the completed machine fully complies with the provisions of the
Machinery Directive (2006/42/EC); compliance with IEC/EN 60204 is mandatory.
Starting up intended operation is only permitted on compliance with the EMC Directive
2014/30/EU.
The devices meet the requirements of the harmonised product standard
IEC/EN 61800-5-1.
You will nd information on the installation of your device in chapter “3 Mechanical
installation”.

AC-AC Single-Axis System Operation Manual MSD Servo Drive
ID no.: CA65642-001 06/2018
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Safety
Pay attention to the topic of "Electrical equipment of machines" in EN60204-1:2006
"Safety of machinery".
yThe safety requirements on electrical machines dened there are intended to
protect personnel and machinery or systems.
yThe emergency stop function (as per IEC/EN 60204) shuts down the supply
of power to a machine, which results in the drives coasting down in an
uncontrolled manner. To avert hazards, check whether it is appropriate:
− To keep individual drives in operation.
− To initiate specic safety procedures.
− To incorporate a Safe Torque Off function (Safe Torque Off: movement stop
by "switching off the electrical supply" - STO).
2.7 Relevant laws, standards and directives
applied
For information on the laws, standards and directives applied by Moog, refer to the
declaration of conformity.
NOTE:
Depending on the specic application for the devices, other laws, standards
and directives with provisions on "Safety" may apply. If necessary, contact the
machine or system manufacturer.
2.4.1 Repair
Only have repairs undertaken by authorised repair shops. Unauthorised repairs could
lead to death, injury or damage (see previous chapter). The warranty provided by
Moog will be rendered void.
2.5 Misuse
Our devices are:
yNot intended for installation in vehicles. Deployment of the device in mobile
equipment is classed as non-standard ambient conditions, and is permissible
only by special agreement.
yNot intended for installation in environments with harmful oils, acids, gases,
vapours, dusts, radiation etc.
yNot approved for usage in special applications (e.g. in potentially explosive
atmospheres or areas in which there is a risk of re).
yNot approved for usage outside a switch cabinet
yNot approved for the generation of high-frequency onboard networks for which
the devices are not designed
2.6 Responsibility
Electronic devices are not fail-safe. The installer and/or operator of a complete machine
or system is responsible:
yFor ensuring the drive is rendered safe if the device fails.
yFor ensuring the safety of personnel and machinery.
yFor ensuring the complete machine is in correct working order.
yFor the risk assessment on the complete machine or system according to
ENISO12100 (formerly EN ISO 14121) and EN ISO 13849-1
(formerly DIN EN 954-1).

14
Safety
AC-AC Single-Axis System Operation Manual MSD Servo Drive
ID no.: CA65642-001 06/2018
moog
2.8 Declaration of conformity
2.8.1 MSDServoDrive AC-AC Size 1 to Size 7

MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog 15
Mechanical installation
3 Mechanical installation
The device is designed only for installation in a stationary switch cabinet. The switch
cabinet must as a minimum provide IP4x protection. According to ENISO13849-2 the
switch cabinet must have IP54 protection or higher when using the safety function STO
(Safe Torque Off).
3.1 Notes for installation
CAUTION Damage to the device due to incorrect installation conditions!
The device may suffer irreparable damage.
For this reason
• Moisture must not be allowed to enter the device
• There must not be any aggressive or conductive substances in the ambient air
• Foreign bodies such as drilling chips, screws, washers etc. must not be allowed to fall into
the device
• The ventilation openings must not covered
Note the following points:
yCooling air must be able to ow through the device without restriction.
yOn installation in switch cabinets with convection (= heat loss is dissipated to the outside via the
cabinet walls), always t an internal fan.
yThe backing plate must be well-earthed.
yThe device is intended only for vertical installation in switch cabinets. The switch cabinet must as
a minimum provide IP4X protection.
yTo attain the best result for effective EMC installation you should use a chromated or galvanised
backing plate. If backing plates are varnished, remove the coating from the contact area! The
devices themselves have an aluminium back panel (Size 1 to Size 4) or a back panel made of
galvanised sheet steel (Size 5 to Size 7).
yMaximum pollution degree2 according to IEC/EN60664-1.
yThe servo drives must not be installed in areas where they would be permanently exposed to
vibration. You will nd more information in the appendix, Table A.20.
yThe device heats up during operation and the temperature on the heat sink may reach +100°C
(+212°F). Pay attention to this aspect for neighbouring components.
NOTE
According to ENISO13849-2 the switch cabinet must have IP54 protection
or higher on using the STO (Safe Torque OFF) safety function.
3.2 Mounting (air and liquid cooling)
Step Action Comment
1.
Mark out the position of the tapped holes and the pipe
ttings, if necessary, on the backing plate.
Drill holes and cut a thread for each xing screw in the
backing plate.
Pay attention to the mounting clearances!
Pay attention to the bending radius of the
connection cables!
For dimensional drawings/hole spacing
see Figure3.2 to Figure3.5
2.
Mount the servo drive vertically on the backing plate. Observe the mounting clearances!
The contact area must be bare metal.
3.
On devices with liquid cooling, while screwing the hose
connections (not included in the scope of supply) into
the pipe ttings, lock the pipe ttings using a 22mm
(0.87in) open-ended wrench to prevent damage due to
the application of torque to the device.
Pay attention to a perfectly sealed
connection without leaks
(e.g. using Teon sealing tape)!
4.
Mount the other components, suchas the mains lter,
mains choke etc., on the backing plate.
The cable between mains lter and
servo drive may be maximum 300 mm
(11.81in) long.
Table 3.1 Mechanical installation
NOTE:
Connect the ow from the liquid cooling for Size 7 to the connection
correspondingly marked (Figure 3.6). For Size 3 to Size 6A the connection can
be chosen as required.

16
Mechanical installation
MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog
3.3 Dimensions, devices with air cooling
MSD
ServoDrive
AC-AC
Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 6A
G392-004A G392-004 G392-006 G392-008 G392-012 G392-016 G392-020 G392-024 G392-032 G392-045 G392-060 G392-072 G392-090 G392-110 G392-143 G392-170
Weight [kg] 3.4 4.9 6.5 7.5 13 28 32
B (width) 58.5 90 130 171 190 280
H (height) 1) 295 345 540
T (depth) 1) 224 238 242 322
A 29.25 50 80 120 150 200
C 344.5 365 581
C1 5 6 10
DØ 4.8 5.6 9.5
Screws 2xM4 4xM4 4xM5 4xM8
E 2 20 40
F 2) ≥100 ≥150 ≥180
G 2) ≥270 ≥300 ≥500
H1 355 382.5 600
H2 38.5 15 20
All dimensions in mm
1) Without terminals, connectors and shield plates
2) If necessary take into account larger bending radii for connection cables.
Table 3.2 Dimensions, housing with air cooling, see Figure3.1 and Figure3.2
NOTE:
The minimum distance "E" specied in the table for sizes 1-4 applies for
devices of the same power rating. On butt mounting devices with different
drive powers, you should arrange the devices in order by power rating
(e.g., viewed from the left, Size 4-Size 3-Size 2-Size 1). This arrangement will
minimise the thermal interaction.
On butt mounting MSDServoDrives with other devices, you should ensure
there is no thermal interaction between the devices.
3.3.1 Mounting clearances
E
G
F
F
Figure 3.1 Mounting clearances for air cooling, schematic depiction for Size 1 to Size 6A

MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog 17
Mechanical installation
B
H1 H
H2
TA
D
C1
C
Size 1
A
D
C1 D
C
Size 2 ... Size 6A
Figure 3.2 Dimensional drawing, housing with air cooling, schematic depiction for Size 1 to Size 6A

18
Mechanical installation
MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog
3.4 Dimensions, devices with liquid cooling
MSD
ServoDrive
AC-AC
Size 3 Size 4 Size 5 Size 6 Size 6A Size 7
G395-016 G395-020 G395-024 G395-032 G395-053 G395-070 G395-084 G395-110 G395-143 G305-170 G395-210 G395-250 G395-325 G395-450
Weight [kg] 6.5 7.5 16.5 31.5 41.1 100
B (width) 130 171 190 280 380
H (height) 1) 295 345 540 855
T (depth) 1) 224 198 202 282 287
A80 120 148 200 150
A1 10 25 39 65 29
A2 60 70
C 382 378 581 952
C1 5 8 10 14
H1 392 394 600 979/995 4)
H2 38.5 16.5 20 62
H3 75 70 53.5 56.5 124
T1 74 74
DØ 4.8 7 9.5 12
Screws 4xM4 4xM6 4xM8 6xM10
S 3/8 inch (female thread)
D1Ø 48 (bore for pipe tting)
E 2
F 2) ≥150 ≥180
G 2) ≥270 ≥300 ≥500
All dimensions in mm
1) Without terminals, connectors and shield plates
2) If necessary take into account larger bending radii for connection cables.
3) Without/with terminal covers and shield plates
4) Without/with busbars
Table 3.3 Dimensions, housing with liquid cooling, see Figure3.3 to Figure3.5
NOTE:
The minimum distance "E" specied in the table applies for devices of the
same power rating. On butt mounting devices with different drive powers, you
should arrange the devices in order by power rating (e.g., viewed from the
left, Size 4-Size 3-Size 2-Size 1). This arrangement will minimise the thermal
interaction.
On butt mounting MSDServoDrives with other devices, you should ensure
there is no thermal interaction between the devices.
3.4.1 Mounting clearances
E
G
F
F
Figure 3.3 Mounting clearances for liquid cooling, schematic depiction for Size 3 to Size 7

MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog 19
Mechanical installation
B
TT1
H1 H
H2
H3
A2
A
A1
D
C
C1
D
D1
S
Figure 3.4 Dimensional drawing, housing with liquid cooling, schematic depiction for Size 3 to
Size 6A
H1 C
AA
TT1
H
A1A2
H3
S
D1
D
B
H2
Figure 3.5 Dimensional drawing, housing with liquid cooling, schematic depiction for Size 7

20
Mechanical installation
MSD Single-Axis System Operation Manual AC-AC Servo Drive
ID no.: CA65642-001 06/2018
moog
3.5 Cooling circuit connection
The MSDServoDrive has a capacity of up to 0.5l of coolant depending on the size.
After the disconnection of the connections, liquid may be left in the device and escape
if the device is tipped. We recommend the usage of a self-sealing liquid coupling (not
included in the scope of supply) to prevent the coolant escaping and to make it possible
to disconnect and connect in the lled state.
1
2
3
4
5
Key
1) Liquid connection with 3/8inch female thread
2) Self-sealing quick-release connection with 3/8inch male thread
3) Self-sealing liquid coupling
4) Adapter for hose connection
5) PUR (polyurethane) hose with clip
NOTE:
Items2 to 5 are not included in the scope of supply.
You will nd these in the cooling circuit connection set
(CB37132-001). Please order seperately.
Figure 3.6 Cooling circuit connection (here: Size 7)
NOTE:
It is imperative the ow from the liquid cooling is connected to the connection
correspondingly marked in Figure3.4, Figure3.5 or Figure3.6.