Honeywell HON 530-E-WG Guide

Volume Control Valve HON 530-E-WG 530-E-WG.24
Serving the Gas Industry
Worldwide
OPERATING AND MAINTENANCE INSTRUCTIONS/
SPARE PARTS EDITION 01/2017

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3
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4
4, 5
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5
6, 7
8, 9
10, 11
12
Contents
1. General information
1.1 Safety information
2. Specific maintenance instructions
2.1 Dismantling and replacing sealing rings
2.2 Checking components, assembly
2.3 Tightening torques
3. Spare parts
3.1 Spare parts drawing
3.2.1 Spare parts lists DN 200/200 to DN 250/300
3.2.2 Spare parts lists DN 250/300 to DN 400/400
4. Parts for maintenance purposes
2.4 Lubricants
Page
530.24 p.02

530.24 p.03
!
!
1. General information
All persons involved with the assembly, operation and/ or maintenance of volume control valve HON 530
must read and understand all of the following documents:
–Technical product information 530-E-WG – this Honeywell document contains the technical data and dimensions of the
equipment as well as instructions concerning construction and mode of operation.
–General operating manual for gas pressure regulators and safety devices – this Honeywell document contains
information on assembly and operation as well as general information on troubleshooting.
–Operating and maintenance instructions, spare parts 530.24 – this Honeywell document contains more details
concerning installation and operation of volume control valve HON 530. Furthermore it contains the maintenance
instructions and spare parts drawings and lists of the SSV actuator.
There are national laws and regulations for all sorts of jobs on gas pressure governors, from planning to maintenance.
Be sure to comply. (In Germany, for instance, DVGW work sheets G 600, G 459/II, G 491 and G 495.)
Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas.
There are no general rules or recommendations for intervals. For Germany, we recommend to consider maintenance
intervals as stated in DVGW work sheet G 495 in a first instance. However, in the mid-term, intervals must be adapted
to the requirements of each specific equipment.
During maintenance, components must be cleaned and then checked thoroughly. This is necessary even if there
have not been any unusual observations during operation and/or functional testing. Checks must focus, in particular,
on diaphragms and seals and all movable parts and their respective bearings. Any and all defective parts must be
replaced with new ones. The same applies to O rings removed during disassembly.
Do not use any spare/wear parts and/ or oils & lubricants not specifically recommended in the Honeywell operating and
maintenance instructions for spare parts. In the event spare/wear parts and /or lubricants & oils other than those
specifically recommended are used, Honeywell shall not be held liable for any defects an or consecutive damages
attributable to such use of illegal parts, lubricants, oils etc.
Item numbers mentioned in the specific operating and maintenance instructions correspond with the numbers in the
spare parts lists and drawings.
Some parts in the lists and drawings are marked with a letter “W ”. We recommend to always have a reserve of those
parts in stock for maintenance purposes.
Those spare parts are put together in another separate list at the end of the spare parts list.
1.1 Safety information
In this manual, safety information is highlighted by means of the following signal words and eye catchers:
Danger of damage to property
and/or the environment
Important additional information
Eye catcher used for:
Danger to life and limb
Note
Caution
Danger

!
2. Specific maintenance instructions
Under normal circumstances, maintenance jobs may be limited to the sealing elements of the drive shaft and
2.1 Dismantling and replacing sealing rings
•Use the electric drive to move the valve sleeve to the
“UP” position. (Limit switch “UP”
•Remove screws/bolts (37) to dismount the rotary drive + cover (5).
Mark the position of the drive shaft (3) with a view to the final control element (16) and in
relation to the feather key (2) and position of plate (53). (Important during re-assembly.)
Note
•Loosen the cylinder screw in adjusting nut (4) and remove the nut.
•Remove the cylinder screws (7).
•Remove the plate (52) from housing (16) by screwing in two 2 M10 eye bolts.
•After you removed the cylinder screws (56), pull bush (58) out of plate (53).
•Replace the sealing ring (54). Consider the proper mounting position when fitting: The coil spring must point in the
direction of the pressure side.
•Dismantle the device from the system and place it on its inlet flange. Remove the cylinder screws (29) and pull out
the outlet device (34) towards the top.
•Discard the O rings (28+45) and put in new ones.
•Loosen the M4 clamping bolts in adjusting nut (41) and remove the nut. Remove the valve sleeve (40).
Use two M8 eye bolts to pull it out of the device.
•Loosen screws/bolts (47) and remove ring segment (32). Discard seal elements (43+44) and place new ones.
•Remove release sleeve (38). Use two M6 eye bolts to pull it out of the device. Discard the O ring (64),
compensating ring (62), guide ring (61) and sealing ring (63) cpl. with support ring (60). Use new ones.
Clean the grease chamber (48) and fill with new lubricant (48).
Note
•Loosen the cylinder screws (25) in bush2 (26), and pull out bush2. Remove and clean the feather key (24).
•Screw out the cylinder screws (20) and pull out bush1 (22). Remove the spindle (23).
2.2 Checking components, assembly
Clean ALL the components. Find and grease all components mentioned in lubricant table 2.4 before you put
them back in. Grease ALL screws+ bolts before you put them back in. Consult table 2.5 for tightening
torques
M
A
.
Check the thread and feather key groove of spindle (23): Worn?
– The spindle must screw easily into the rotary drive.
– Lubricate the spindle (23), internal thread of the rotary drive (15), feather key (24)
and key-feather groove generously.
• Insert spindle (23) into rotary drive (15). Screw down bush1 (22) onto rotary drive. Place feather key (24)
into the groove on spindle (23). Place bush2 (26) on top. Use the cylinder screws (25) and safety washers (27)
to tighten everything.
530.24 p.04
Turn drive shaft (3) to move the spindle (23) up and/or down all the way to the mark.
The marks on the axle (3) and plate (53) must match.
Caution
Note

•
•
•
•
•
•
•
•
•
•
•
DN
7 10 13 18 20 25 29 35 37 41 47 56
200/200
200/250 (VS200)
200/300 (VS200)
250/250 (VS200) 190 20 12 20 30 10 350 45 45 35 5 4
250/300 (VS200)
250/400 (VS200)
300/300 (VS200)
300/300 510
400/400 1100
•
•
•
350 80 40 40 40 8 45 45 50 8 4
Gefahr
!
Pull the special washer (31) over the spindle (23).
Place the compensating ring (62) in the pit of the main valve body (16) provided for that purpose.
g/
into the groove of the release sleeve (38). (Don’t forget to clean the groove.) Fill the grease chamber (48)
with lubricant.
segment (32) to the grid plate.
Before you mount them: pull the grid plate (38) over the valve sleeve (40).
Use eye bolts to insert the valve sleeve (40) and grid plate to the final control element (16).
Use the special washer (33) and adjusting nut (41) t fix the valve sleeve to the spindle (23). Tighten well.
Tighten the M4 clamping bolts to fix the adjusting nut (41).
Put the device right side up again. Clean, grease and replace the lower axial bearing.
Risk of accidents. Secure the grid plate against slipping.
Danger
Be sure to mount the shaft washer (49) and housing washer (51) the right way.
Note
Place the plate (52) and fix to housing (16).
Now, mount the upper axial bearing. Be sure to mount the shaft washer (49) and housing washer (51)
the right way.
Tighten the adjusting nut (4) LIGHTLY and fix with a cylinder screw.
Set the electric drive to end bearing position “UP”, place cover (5) and mount onto the drive shaft (3).
(Don’t forget to grease the shaft.)
With this procedure, it will not be necessary to adjust the limit switches of the electric drive.
2.4 Lubricants
2.3 Tightening torques MA
Tightening torques MAin Nm
DN .onmeti–stlob&swercS
Components Lubricants HON part no.
Spindle (23)
Feather key (24) (Grease well!) Silicone grease 27052
Valve sleeve (40), grease chambers (48),
thrust bearings (49–51)
Seal elements (Grease lightly!) and
all the fastening screws Silicone grease 27081
530-24 p.05

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
W
35 36 37 38 39 40 41 42
3.1 Spare parts drawing HON 530-E-WG
V (rotated
30 degrees)
530.24 p.06
1
2
3
4
5
52, 53
see page 07
6
7
W 8
9
10
11
12
13
14
15
16
U
Z
Y

43 W
44 W
45 W
46
47
W 48
51
50
49
52/53
54 W
55 W
56
57
58
59 W
49
50
51
59 W
W W W
60 48 61
62 63 64
W W W
Details
Detail “U”
Detail “V”
Detail rotated 30 degrees
Detail “Y”
Detail “Z”
Detail rotated 30 degrees
530.24 p. 07

1 Rotary drive on demand
2 Feather key 1 St 26241 26241 26241 26241 26241
3 Shaft 1 St 10030660 10030660 10030660 10030660 10030660
4 Adjusting nut 1 St 21195 21195 21195 21195 21195
5 Cap 1 LM 10030638 10030638 10030638 10030638 10030638
6 Lock washer 16 FSt 14116 14116 14116 14116 14116
7 Cheese head screw 16 St 10555 10555 10555 10555 10555
8 O ring 1 W KG 100655 100655 100655 100655 100655
9 Lock washer 6 FSt 14112 14112 14112 14112 14112
10 Cheese head screw 6 St 10098 10098 10098 10098 10098
11 Lock washer 4 FSt 14111 14111 14111 14111 14111
12 Louvre 1 St 10030643
13 Cheese head screw 4 St 10587 10587 10587 10587 10587
14 Feather key 1 St 100684 100684 100684 100684 100684
15 Rotary drive 1 St 100689 100689 100689 100689 100689
16 Main valve body 1, at option:
16 Main valve body 1 PN 40 1 St 10030623
16 Main valve body 1 ANSI 600 RF 1 St 10030632 10030632 10030632 10030674 10030674
17 Base plate 1 10030840 10030840 10030840 10030840 10030840
18 Countersunk screw 4 St 100713 100713 100713 100713 100713
20 Cheese head screw 4 St 10098 10098 10098 10098 10098
21 Lock washer 4 FSt 14112 14112 14112 14112 14112
1 GS 10030837 10030837 10030837 10030837 10030837
23 Spindle 1 AlBz 10030648 10030648 10030648 10030648 10030648
24 Feather key 1 St 100693 100693 100693 100693 100693
25 Cheese head screw 4 St 10591 10591 10591 10591 10591
1 St 10030641 10030641 10030641 10030641 10030641
27 Lock washer 4 FSt 14111 14111 14111 14111 14111
28 O ring 1 W KG 100694 100694 100694 100694 100694
29 Cheese head screw 28 St 100400 100400 100400 100400 100400
30 Lock washer 28 FSt 14124 14124 14124 14124 14124
31 Special washer 1 St 10030647 10030647 10030647 10030647 10030647
32 Ring segment 1 St 10030645 10030645 10030645 10030645 10030645
33 Special washer 2 St 101316 101316 101316 101316 101316
metI
no. Denomination
Num- W Material DN 200/200DN 200/250 DN 200/300 DN 250/250 DN 250/300
ber VS 200 VS 200 VS 200 VS 200
Part no.
W Parts should be held in stock for maintenance purposes.
530.24 p.08
German abbreviations stand for the following materials:
St ... steel LM ... light metal /alloy GMs ... cast brass
NSt ... stainless steel Ms ... brass GZn ... cast zinc
FSt ... spring steel GS ... cast steel AlBz ... aluminium bronze
NFSt ... stainless spring steel GGG ... spheroidal graphite cast iron K ... synthetic materials
Bz ... bronze GBz ... cast bronze KG ... gummous synthetic materials
Cu ... copper GLM ... cast light metal SSt ... foamed materials
3.2.1 Spare parts list HON 530-E-WG
DN 200/200 through DN 250/300

metI
no. Denomination
Num- W Material DN 200/200 DN 200/250 DN 200/300 DN 250/250 DN 250/300
ber VS 200 VS 200 VS 200 VS 200
Part no.
34 Main valve body 2, at option:
34 Main valve body 2 PN 40 1 St 10030646
34 Main valve body 2 ANSI 600 RF 1 St 10030635 10030675 10030679 10030675 10030679
35 Cheese head screw 4 St 10400 10400 10400 10400 10400
36 Lock washer 12 FSt 14113 14113 14113 14113 14113
37 Cheese head screw 8 St 10400 10400 10400 10400 10400
38 Grid plate 1 LM 10030652 10030652 10030652 10030652 10030652
39 Eye bolt 1 St 10021 10021 10021 10021 10021
40 Valve sleeve 1 GS 10030843 10030843 10030843 10030843 10030843
41 Adjusting nut 1 St 100690 100690 100690 100690 100690
42 Eye bolt 2 St 10590 10590 10590 10590 10590
43 Glyd ring 1 W KG 100658 100658 100658 100658 100658
44 O ring 1 W KG 100659 100659 100659 100659 100659
45 O ring 1 W KG 20618 20618 20618 20618 20618
46 Guide screw 6 St/K 10024447 10024447 10024447 10024447 10024447
47 Cheese head screw 6 St 10596 10596 10596 10596 10596
48 Lubricant W 27052 27052 27052 27052 27052
49 Housing washer 2 St 21219 21219 21219 21219 21219
50 Axial bearing 2 St 21196 21196 21196 21196 21196
51 Shaft washer 2 St 21197 21197 21197 21197 21197
52
Plate, pre-assembled, consisting of: 1 St 10030681 10030681 10030681 10030681 10030681
53 Plate 1 St 10030644 10030644 10030644 10030644 10030644
54 Shaft seal 1 W KG 21297 21297 21297 21297 21297
55 O ring 1 W KG 21299 21299 21299 21299 21299
56 Cheese head screw 2 St 10497 10497 10497 10497 10497
57 Washer 2 St 10024854 10024854 10024854 10024854 10024854
58 Insert sealing ring 1 St 18356757 18356757 18356757 18356757 18356757
59 Sliding ring 2 W K 21194 21194 21194 21194 21194
60 Support ring 2 W K 100656 100656 100656 100656 100656
61 Guide ring 1 W K 21364 21364 21364 21364 21364
62 Compensating ring 1 W LM 10030662 10030662 10030662 10030662 10030662
63 O ring 1 W KG 100655 100655 100655 100655 100655
64 O ring 1 W KG 20545 20545 20545 20545 20545
530.24 p.09

1 Rotary drive dnamedno
2 Feather key 1 St 26241 26241 26241 26241
3 Shaft 1 St 10030660 10030660 10030784 10030620
4 Adjusting nut 1 St 21195 21195 21195 21195
5 Cap 1 LM 10030638 10030638 10030627 10030627
6 Lock washer 16 FSt 14116 14116
6 Lock washer 20 FSt 14124 14124
7 Cheese head screw 16 St 10555 10555
7 Cheese head screw 20 St 100683 100683
8 O ring 1 W KG 100655 100655 21387 21387
9 Lock washer 6 FSt 14112 14112
9 Lock washer 8 FSt 14114 14114
10 Cheese head screw 6 St 10098 10098
10 Cheese head screw 8 St 10373 10373
11 Lock washer 4 FSt 14111 14111 14112 14112
12 Louvre 1 St 10030778 10030621
13 Cheese head screw 4 St 10587 10587 10379 10379
14 Feather key 1 St 100684 100684 100684 100684
15 Rotary drive 1 St 100689 100689 100680 100680
16 Main valve body 1 ANSI 600 RF 1 St 10030674 10030678 10030781 10030613
17 Base plate 1 GGG 10030840 10030840 10030787 10030844
18 Countersunk screw 4 St 100713 100713
18 Cheese head screw 4 St 10400 10400
19 Lock washer 4 FSt 14113 14113
20 Cheese head screw 4 St 10098 10098 10450 10450
21 Lock washer 4 FSt 14112 14112 14113 14113
1 GGG 10030837 10030837 10030818 10030845
23 Spindle 1 AlBz 10030648 10030648 10030770 10030628
24 Feather key 1 St 100693 100693 100685 100685
25 Cheese head screw 4 St 10591 10591 10551 10551
1 St 10030641 10030641 10030772 10030616
27 Lock washer 4 FSt 14111 14111 14112 14112
28 O ring 1 W KG 100649 100694 100840 100676
29 Cheese head screw 28 St 100400 100400
29 Cheese head screw 46 St 10621
29 Cheese head screw 42 St 100703
30 Lock washer 28 FSt 14124 14124
30 Lock washer 46 FSt 14129
30 Lock washer 42 FSt 14140
3.2.2 Spare parts list HON 530-E-WG
DN 250/400 through DN 400/400
metI
no. Denomination
Num- W Material DN 250/400 DN 300/300 DN 300/300 DN 400/400
ber VS 200 VS 200
Part no.
530.24 p.10