Honeywell CN100 Technical manual

CN100 Controller Hardware
Planning and Installation Guide
EPDOC-X630-en-516A
August 2020
EXPERION PKS
RELEASE 516

DISCLAIMER
This document contains Honeywell proprietary information.
Information contained herein is to be used solely for the purpose
submitted, and no part of this document or its contents shall be
reproduced, published, or disclosed to a third party without the
express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be
accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a purpose and makes no express
warranties except as may be stated in its written agreement with and
for its customer.
In no event is Honeywell liable to anyone for any direct, special, or
consequential damages. The information and specifications in this
document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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3
CONTENTS
Contents 3
Chapter 1 - About this guide 5
Chapter 2 - Overview 7
Chapter 3 - Hardware Components 9
Redundant Controller 12
Chapter 4 - CN100 Platform Installation 17
Environmental Specifications 18
Power Considerations 18
Power Requirements 18
Power Consumption 19
Installation Declarations 19
Dimensions and Layouts 20
Dimensions of Redundant CN100 Controller 21
Installation Dimensions for a Redundant Controller 23
Mounting 24
Mounting a Controller on dinrail 24
Mounting a Controller on CCA 24
Wiring and Cabling Planning 26
Power Cabling 27
Grounding and Other Considerations 28
Communication Cabling 30
Connecting with Wireless I/O 33
Chapter 5 - Maintenance 35
CN100 module, NAM, IOTA 36
Safety considerations - PLAN AHEAD! 36
Contents

Removal and Insertion Under Power (RIUP) 37
Replacing a CN100 Controller 37
Replacing a NAM 38
Replacing an IOTA 39
Spare parts and model numbers 41
Chapter 6 - Diagnostics and Troubleshooting 43
LED Indicators of a Redundant Controller 44
Additional Information 48
Chapter 7 - Special Condition of Use and Approved Standards 51
Approval Rating of CN100 51
Special Condition of Use for Division 2/Zone 2 Hazardous Location
Installation 52
For the United States 52
For Canada 52
For ATEX and IECEx 53
Approved Standards for Division 2/Zone 2 Hazardous Location 53
US Approval Standards 53
Canadian Standards 54
European Standards (Zone 2) 54
CE LVD and EMC Compliance Standards 55
IEC Standards (Zone 2) 56
Notices 57
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Contents

CHAPTER
1ABOUT THIS GUIDE
This publication provides the information on hardware planning,
installation, operation and maintenance for Honeywell CN100
Controller.
For software and firmware considerations, see Experion Control
Builder User’s Guide.
Revision history
Revision Date Description
AAugust 2020 Initial release of document
Introduction to Experion Technology
Item Description
CN100
Module
CN100 controllers running the eCLR (IEC 61131-3) execution
environment with CN100 software options configured with Control
Builder.
Network
Adapter
Module (NAM)
Network Adaptor Modules (CC-INAM01) provides for Uplink
Ethernet connections and supports copper or Fiber connectivity.
Special terms
The following table describes some commonly used industry-wide
and Honeywell-specific terminology:
Terminology Description
NAM Network Adapter Module
5

How to use this guide
The following table outlines the tasks involved in planning and
installing a CN100 Controller. The links provided will navigate you
through those tasks.
Task Go to
Check the model number of the
hardware components
See "Hardware Components" on page9 for
more information.
Plan the architecture of your system "System Architecture Planning" on page1
Understand and plan the hardware
components of your system
See "Hardware Components" on page9 for
more information.
Plan the wiring of your system See "Wiring and Cabling Planning" on
page26 for more information.
Troubleshoot your system "Diagnostics and Troubleshooting" on
page1
Remove or replace system components See "Maintenance" on page35 for more
information.
Software installation See Software Installation User’s Guide for
detailed information.
Software configuration See Control Builder User’s Guide for
detailed information.
Related documents
The following list identifies publications that may contain information
relevant to the information in this document:
nExperion Software Installation User’s Guide
6
Chapter 1 - About this guide

CHAPTER
2OVERVIEW
Make sure all the hardware modules used in the system are installed
with the right firmware version and the engineering station has the
latest Experion Control Builder. You can find the firmware and
software updates on http://www.honeywellprocess.com with valid
credentials.
If the equipment is not used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
CN100 controller is a modular, powerful, and scalable system capable
of all remote automation and control applications. When combined
with Experion®PKS and its simplified SCADA configuration, it solves
the remote automation requirements.
Starting with R515, a new redundant controller CN100 is added in
Experion PKS.
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Chapter 2 - Overview

CHAPTER
3HARDWARE COMPONENTS
CN100 Platform comes with a redundant controller option. The
controller can be expanded with the same CN100 Platform I/O
Modules or connect with Series C IOM by IOLINK. Depending on
software support, other form factor I/O modules along with Wireless
I/O are supported. See the images and table below for the CN100
Platform Hardware.
Figure 3-1: Redundant CN100 Controller (CCA) Front View
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Figure 3-2: Redundant CN100 Controller (DINRAIL) Front View
Table 3-1: CN100 Hardware Components
Item Model Number Description
1 CC-IION01 I/O NETWORKING & CONTROL MODULE
2CC-TION11 I/O NETWORKING & CONTROL IOTA
3CC-TION13 I/O NETWORKING & CONTROL IOTA - DIN RAIL
4 CC-INAM01 NETWORK ADAPTER MODULE
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Chapter 3 - Hardware Components

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Item Model Number Description
5 50154761 SPF - Single mode 20Km
6 50154762 SPF - Multi mode 2Km
Chapter 3 - Hardware Components

Redundant Controller
The redundant controller consists of two CN100 modules, two NAMs
and an IOTA.
nCN100 Controller
A device that contains most of the electronics required to perform
the function of a process controller. A CN100 module plugs onto
an IOTA designed for the CN100.
nInput Output Termination Assembly (IOTA)
An IOTA holds CN100 module, NAM and connection for IO link
and RS485. The IOTA contains only passive devices and
connectors.
nNetwork Adapter Module (NAM)
A NAM provides one Ethernet port, wired or fibre, for the modules
FTE connection.
nThe IOTA supports two NAMS.
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Chapter 3 - Hardware Components

13
Figure 3-3: Redundant Controller (CCA)
Figure 3-4: Redundant Controller (DINRAIL)
Chapter 3 - Hardware Components

Item Description
1 18-30 VDC power supply (two)
2 RS485 Ports (one)
3 IO Link Port (one)
4 Ethernet Ports on the NAM (2).
Fiber ports on the NAM (2).
5 Screw hole: used for locking controller IOTA.
Table 3-2: CN100 Controller Parts
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Chapter 3 - Hardware Components

15
Refer to the following table for the specifications.
Table 3-3: Redundant Controller Specification
Item Specification
Processor Dual Core ARM® Cortex™-A9 Core (32 bit) 667 MHz
Dynamic
memory (RAM)
256 Megabytes
Program
memory (Flash)
128 Megabytes
Nonvolatile
memory
4 Mbits
Nonvolatile
memory data
life
20+ years (no battery required)
Real-time clock
resolution
1 ms
Execution cycle
time
>= 20 ms
Time
Synchronization
Time synchronization is Network Time Protocol (NTP) or Precision
Time Protocol (PTP)
SD card support 32GB Class 6 / Class 10 industry standard, not hot-swappable,
maximum weight 3g (0.0066 lb, 0.1058 oz)
ATTENTION: Explosion hazard. Do not remove the SD card
when the Experion system is powered unless the area is
non-hazardous.
ATTENTION: Risque d’explosion. Ne pas enlever la carte SD
lorsque le système Experion fonctionne à moins que vous
soyez dans une zone d’atmosphère non explosive.
Chapter 3 - Hardware Components

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Chapter 3 - Hardware Components

CHAPTER
4CN100 PLATFORM INSTALLATION
In this section:
Environmental Specifications 18
Power Considerations 18
Installation Declarations 19
Dimensions and Layouts 20
Mounting 24
Wiring and Cabling Planning 26
Connecting with Wireless I/O 33
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Environmental Specifications
The operating conditions are as follows:
nStorage temperature: -40°C to +85°C (–40°F to +185°F)
nOperational Ambient temperature (T4): -40°C to +70°C (-40°F to
+158°F)
nRelative humidity: 5% to 95% (non-condensing)
nVibration (sinusoidal): excitation: sine-shaped with sliding freq.
ofrequency range: 10 ~ 2000 Hz
oloads: 10 ~ 150 HZ 1.0g
o150 Hz ~ 2000 Hz: 0.5g
ono. of axes: 3 (x, y, z)
otraverse rate: 1 oct/min.
nShock: 4g max. / 25ms 6 direction
Power Considerations
Power Requirements
Power is supplied to the controller and NAM through the power input
terminals on the controller IOTA. The relevant specifications at each
power input terminals are detailed in the following table.
Model
Number
Rated input
voltage
Input voltage
range
Maximum ripple
voltage
Maximum rated input
current
CC-
IION01
24 VDC 18 to 30 VDC 120 mVpp 0.13 A at 30 VDC
NAM 24 VDC 18 to 30 VDC 120 mVpp 0.05 A at 30 VDC
Table 4-1: Power Requirements
ATTENTION: To comply with CE certification, use shielded wire
to connect to the 24 VDC power source. Not to be connected to
DC distribution network only via CE Certified power supply.
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Chapter 4 - CN100 Platform Installation

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Power Consumption
This sections describes the power consumption details of the CN100
NAM. The following table only includes power consumption data of
the listed modules and does not include power consumption of any
connected instruments.
Power Consumption Under Ethernet
connection
Power Consumption under fiber
connection
10 W 12 W
Note 1 – Input voltage 24 Vdc; Two Controllers; Two NAM with
Ethernet port active.
Note 2 – Input voltage 24 Vdc; Two Controllers; Two NAM with fiber
port active.
Table 4-2: Power Consumption, Redundant Controller
Installation Declarations
ATTENTION: This equipment shall be installed in accordance
with the requirements of the National Electrical Code (NEC),
ANSI/NFPA 70, the Canadian Electrical Code (CEC) or
EN/IEC60079-14 and applicable National regulations in
Europe. See "Special Condition of Use for Division 2/Zone 2
Hazardous Location Installation" on page52 for more
information. The suitability of the enclosure and installed
system shall be acceptable to the local "authority having
jurisdiction," as defined in the NEC, or "authorized person" as
defined in the CEC. Where installed in outdoor or potentially
wet locations, the enclosure shall, at a minimum, meet the
requirements of IP54 in accordance with CAN/CSA 60529.
Chapter 4 - CN100 Platform Installation

ATTENTION: ESD HAZARD
Electrostatic discharge can damage integrated circuits or
semiconductors if you touch connector pins or tracks on a
printed wiring board.
lTouch a grounded object to eliminate static electricity
lWear an approved anti-static wrist strap
lDo not touch the wire connectors or connector pins
lDo not touch circuit components inside a component
lUse a static-safe workstation if available
lLeave the component in its static shielding box or bag until
they are ready for installation.
ATTENTION: Unless the location is known to be non-hazardous,
do not:
lConnect or disconnect cables
lInstall or remove components
While the control system is powered.
ATTENTION: A moins que vous soyez dans une zone
d’atmosphère non explosive, ne pas:
lConnecter or déconnecter les câbles
lInstaller or retirer des composants du système
Lorsque le système de contrôle est sous tension.
Dimensions and Layouts
In this section:
Dimensions of Redundant CN100 Controller 21
Installation Dimensions for a Redundant Controller 23
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Chapter 4 - CN100 Platform Installation